REPAIR AND SERVICES OF DG SETS AND CONNECTED WORKS AT MIL STATION TALBEHAT

Amount

Periodical Maintenance of DG set as per Manufacturer recommendation of the following DG sets installed at various location and various capacity complete all as specified and directed by Engineer-in-Charge

DG Set 82.5 KVA Capacity (Make Kirloskar , Location: Water point zone A

DG Set 62.5KVA Capacity (Make Kirloskar , Location. Signal Coy

DG Set 50 KVA Capacity (Make Kirloskar , Location. Amn Dump, Section Hospital

DG Set 40 KVA Capacity (Make Kirloskar , Location. Pump House 9A

DG Set 25 KVA Capacity (Make Kirloskar , Location. Section Hospital

Note: Item S.No. 1.01 to 1.05 (a). Checking the fanbelt, Fuel, Oil filter, Air Filter, FIP performance, FIP Oil level, Tappet clearence, Adjustment of fuel pump timing, Tighting of base bolt nuts, Battery distilled water level, vibration damper mounting, radiator, radiator hose, Panel board cable connection tighting and apply petrolium jelly in battery terminal poles and charging (b) Skilled labours and tools for maintenance/check repairs/replacement is deemed to be included in the rate quoated by the contractor. (c ). Replacement of spares. Coolants, Distilled water, Engine Oil, Fuel &Oil and Air filter shall be measured under relevant items & Minor spares which rate below Rs. 300 include in this items of nature. (d). Mechanic must be skilled and must have knowledge of maintenance of DG sets and attending minor and Major fault when it arise.

Disconnecting the current discharged battery capacity of 12V 80/92/100 AH from DG Set, taking in to battery charging work shop, draining out the complete electrolyte soultion from battery, filling up the new electrolyte soultion to the required level, charging the battery, testing the battery for correct specific gravity bringing back to the loction, connecting the DG set, start the engine for satisfactory function all as directed by Engineer-in-Charge

All as per item Sl.No. 2.00 here in before but 150/180 AH

Servicing of DG Set control panels cleaning with blower, Cleaning with CTC, Replacement of damaged lugs. Deteriorated copper wiring, check the power contactors. Rectifying of loose connections, removing contactors and cleaning the points, refixing it in its original position complete all as specified and directed by Engineer-in-Charge. Note. Spares shall be measured under relevant items.

On& Off bush button

Oil temperature gauge with flexible pipe and connected accessories

Water Temperature gauge with flexible pipe and connected accessories

Oil Pressure gauge with flexible pipe and connected accessories

Voltmeter as per existing size connected items a per sample

Ammeter as per existing size connected items a per sample

Frequency meter as per existing size connected items a per sample

LED Indicator lamps with holder

Fuse alongwith backlight fuse carrier as per existing sample

Ignition key along with start bush button

Digital Hours meter along with connected accessories

DC Ammeter

MCCB 415V, 4 pole, 16 KA 63 A Capacity

MCCB 415V, 4 pole, 16 KA 100 A Capacity

MCCB 415V, 4 pole, 16 KA 125 A Capacity

MCCB 415V, 4 pole, 16 KA 160 A Capacity

MCCB 415V, 4 pole, 16 KA 200 A Capacity

MCCB 415V, 4 pole, 16 KA 250 A Capacity

MCCB 415V, 4 pole, 16 KA 320 A Capacity

M&L for replacing the existing damaged/bulged radiator flexible rubber hose for the following capacity DG sets insalled at various installation and replaced with new radiator flexible hose with circular fully adjustable hose clip complete all as specified and directed by the Engineer-in-Charge

DG St 50 KVA Capacity

DG St 40 KVA Capacity

DG St 25 KVA Capacity

Taking down the existing worn out Fan belt (V Belt) for the following capacity installed at various installation and replaced with new fan belt complete all as specified and directed by the Engineer-in-Charge

DG St 62.5KVA Capacity

DG St 50 KVA Capacity

DG St 40 KVA Capacity

DG St 25 KVA Capacity

M&L for E/M installation Machinery details sign board single side Acrylic sign board made by strong adhesive back finish support with stickering letters of and fixed with metallic screw with washer, board size, letter size as per site requirement direction given by Engineer-in-Charge Note: (i). Marking of the letters/Machinery data as per the direction given by the Engineer-in-Charge

Disconnecting the fan belt and electrical connecetion,Taking down the existing defective Alternator/Dynamo from DG set 12 V Capacity installed at various installation and replacement of work out spare parts like armature, rotor,commutator,carbon brushes. Diodes, wiring the alternator/dynamo refixing in same postion and testing complete all as specified and directed by the Engineer-in-Charge

All as per item Sl.No. 8.00 here in before but 24V

Disconnecting the electrical connection from DG set control panel and taking down the existing defective Self starter motor 12 V Capacity installed at various installation and dismantling replacement of work out spares like Armature coil, Rotor Coil, Bendex drive, Solinoid switch, connectors and refixing in same position and testing complete all as specified and directed by the Engineer-in-Charge

All as per item Sl.No. 10.00 here in before but 24V

Disconnecting the in and drain out water and connection from radiator , Taking out the existing defective water pump assy from DG set installed at various insallation and capacity, dismantling the water pump and replacement of working spare parts line MS Shaft, Water seal, water proof sealed ball bearings and impeller alongwith gasket and refixing the same in position and testing complete all as specified and directed by the Engineer-in-Charge

DG St 50 KVA Capacity

DG St 40 KVA Capacity

DG St 25 KVA Capacity

Material and labouur for disconnecting elecrical and mechanical connection of the following Capacity alternator 415V, 50Hz removing from foundation/diesel engine coupling , dismantling the alternator in parts and cleaning the field and rotor coil using air blower, Checking the winding coil in and out side, Re-varnishing the rotor and field winding coil and applying the bactol on the winding coil with super varnish, heating the winding at appropriate tempeature to achive required insulation resistance with out damaging the parts, replacement of drivingg and non-driving end bearings, cleaning, greasing, reassembling/installing/connecting and testing with megger for insulation resistance etc as directed by the Engineer-in-Charge

DG St 62.5KVA Capacity

DG St 50 KVA Capacity

DG St 40 KVA Capacity

DG St 25 KVA Capacity

DG St 62.5KVA Capacity

DG St 50 KVA Capacity

DG St 40 KVA Capacity

DG St 25 KVA Capacity

Taking down the existing defective injector and fule injection pump (FIP) for the following capacity DG set installed at various installation and replacement of work out spares line delivery valves, Nozzles, bearings. Fly weight, packing kit and copper washer kit and recalibration of FIP and refixing in same position and testing of full load checking of pressure complete all as specified and directed by Engineer-in-Charge

DG St 50 KVA Capacity

DG St 40 KVA Capacity

DG St 25 KVA Capacity

M&L for removing defective/unserviceable Automatic voltage Regulator (AVR) and replaced the same existing capacity from Genset 25 to 40 KVA Capacity

All as per item Sl.No. 16.00 here in before but 50 to 62.5 KVA Capacity Genset

All as per item Sl.No. 16.00 here in before but 82.5 KVA Capacity Genset

M&L for replacing the wornout /damaged/unservieable carbon brushes slip ring type in alternator of capacity 25 to 62.5 KVA DG set including all necessary connected works all as directed by Engineer-in-Charge

M&L for replacing the damaged battery lead with copper terminals approximately 2.5 M length including apply petrolioum jelly over the battery pole and terminals all as directed by Engineer-n-Charge

M&L for replacing the old unserviceable/damaged/brocken battery terminals (Nagetive & Positve) including brazing work and apply petrolioum jelly over the battery pole and terminals all as directed by Engineer-in-Charge

M&L for recosting the12VC battery terminal pole (Nagetive & Positve) as per site requirment complete all as specified and directed by the Engineer-in-Charge

Supply and fix in replacement of the following spares during repairs :-

Oil fiter suitable for 82.5 KVA Capacity Genset

Oil fiter suitable for 62.5 KVA Capacity Genset

Oil fiter suitable for 50KVA Capacity Genset

Oil fiter suitable for 40 KVA Capacity Genset

Oil fiter suitable for 25 KVA Capacity Genset

Fuel filter suitable for 200 KVA Capacity Genset

Fuel filter suitable for 82.5 KVA Capacity Genset

Fuel filter suitable for 62.5 KVA Capacity Genset

Fuel filter suitable for 50KVA Capacity Genset

Fuel filtersuitable for 40 KVA Capacity Genset

Fuel filter suitable for 25 KVA Capacity Genset

Air Filtersuitable for 200 to 50 KVA Capacity Genset

Engine Oil 20W -40, Make: Castrol/HP/BP/Kirloskar

Petrolium Jelly

Bearing Grease

Radiator Coolent

Radiator Cap/cover suitable for existing size/capacity of Gensets

Battery 12 V 180 AH Make: Exide Xpress/Amoran/Amco/Kirloskar

Battery 12 V 80 AH Make: Exide Xpress/Amoran/Amco/Kirloskar

Distilled water

Car washing shampoo (liquid type)

Glass wash liquid

Seat, Petrol tank cover suitable Hero Deluxe Two wheeler

Handle grip cover suitable for Hero deluxe two wheeler

Brake Fluid

Car Perfume bottle as per requirement flavour

Grease Gun 2 Kg capacity for greasing of Genset

Hydro meter suitable for testing specific gravity of wet batteries

Supply and spreading river sand (Fine aggregate) for cushining of POL barrels at MT POL store

M&L for Fire bucket stand consisting of MS pipe medium grade 50 mm dia triangle type with two side supporting alongwith fire bucket 3 Nos with hooks (Sand ,water), and 0.50 mm thick galvanlume sheet profile pattern precoated red coloured having tensile strength 550 Mpa (AZ 150) as in roof covering, fixed with self driving screws including witten letters "FIRE & NO SMOKING" asper the existing sample directed by Engineer-in-Charge Note: 1. Quoted rated including all material use for fixing. 2. Fire bucket stand of length and width size as per the direction given by Engineer-in-Charge. 3. Make for covering Sheet : JSW/Durashine mfg by TATA Blue scope or equivalent complete

Taking out the damaged seat cover from TATA xenon Front two single seat side & bottom and Rear seat side & bottom and replace the new seat cover including stitching the damaged foam by filling seat materials of good quality complete directed by the Engineer-in-Charge

M&L for excavation soil up to 5 cm root of the vegitation cutting removing completely by the spade and surface dressing all around the all installations area to keep the installation are (External only) clean and tidy all as per specified and directed by the Engineer-in-Charge. Note: All the installation shall be kept clean through out the contract period by repeatedly removing the grasses/tree branches/weads as many times as required depending on the growth of the grass.

Earthing complete with galvanised steel earth plate electrode 60x60cmx6mm thick , burried directly in ground(each pit not less than 2.25 m deep below ground level) with top edge of the plate not less than 1.5m below normal ground level, connected to galvanised iron strip 25x4 mm all as show in electrical plate No. 3 connected to earthing test point all as specified or indicated

Taking down the old rusted battery & diesel tank stand from DG set installation and M&L for frame work such as in Diesel tank and Battery stand and similar work confirming to FE 290 Gde E-165 including mounting on wall /grounding with suitable size Bolt,nut with two washer and making good ditrub surface including preparation of new steel surfaces and applying two coats of synthetic enamel paint over a coat of red oxide primer complete for existing site requirement all as specified and directed by the Enginner-in-Charge

M &L for Earthing pit display boards made out of 3 mm thick MS sheet of size 30 x 35 cm welded to 75 cm long 25 x 25 x 5 mm thick MS angle iron grouted in PCC 1 : 3 : 6 (using 20 mm graded stone aggregate) to a depth of 20 cm below GL and including applying two coats of synthetic enamel paint of approved colour over a coat of red oxide primer on all exposed steel surfaces and writing the letters on plate for showing the following details :-(i) EARTHING PIT NO : (ii) DATE OF MEASUREMENT (iii) NEXT DUE DATE (iv) STANDARD VALUE (v). VALUE OBTANED (vi) MEASURED BY (vii)SUPERVISED BY

Periodical maint with material of the TATA Xenon Pick up van vehicle, Transporting to authorized TATA service centre/Dealer, Checking the serviceability of the vehicle Oiling, Engine tuning, overhauling fixtures accessories replaement of first moving parts Changing Engine oil, fuel filter and Oil filters. replacement of bulbs, fuses, repairing and rewiring if required, replacement/topuping of coolant, brake oil, engine oil,clenaning and maint of radiators and Air filter, Oil filters, Fuel filter, maint of battery with electrolyte soltion, distilled water. Wheel alignment, Changing wheel greasing, Greasing all moving parts, Checking of the battery charging system, replacement/providing of the suitable floor mat, Mud guard flab, cotton waste, micro fibre cloth, cleaning PVC brush with long handle and as per manufacturere recommendation and requirement complete all as directed by the Engineer-in-Charge. Note: Replacement of spares if required other than mentioned in above will be paid separately under relevant items below

Periodical maint with maint with material of the HERO Deluxe motor cycle checking the serviceability of the vehicle oiling, Engine tuning, Water sevicing, replacement of Engine Oil with Air filter, Checking the electrical wiring, indicator bulbs, Head lamp, Brake shoes, Brakecables, Servicing the clutch sysem, ignition system, battery condition, tyre condition, Brake handle, Accelator with clutch control cables, self starter, Charging system, tuning of engine, Carburator, ignition system complete all as specifie and directed by the Engineer-in-Charge. Note: Replacement of spares if required otherthan mentioned in above will be paid separately under relevant items below

Note :- Debris obtained from all items should be removed in low lying areas as directed by Engr-in-charge out of MOD Land. (Rates quoted for items are deemed to be included for this, where removal of debris in the items is not considered.)

m/s bobby enterprises (BID ID -3327744)

M/S SHIVA TRADERS (BID ID -3326894)