REPAIR/REPLACEMENT OF SPARES OF DG SETS AND CERTAIN ALLIED WORKS UNDER AGE E/M (W) OF GE (W) AGRA.

Amount

M&L for checking, servicing,opening, adjusting, tightening of tappet cover complete by torque wrench by applying proper pressure , cleaning of complete sump from sludge of dirt, oil etc. and refitting for DG set including drain out (used) engine oil and dismantling of Fuel filter assembly and Oil filter assembly for removing of unserviceable fuel filter and oil filterNOTE (1) Cost of Spare parts required will be paid and measured separately (2) Servicing/routine check up carried out through authorised service centre of manufacturer (3) Make of spare recommendation by auth service centre of manufacturer complete all as specified and directed by Engr-in-Charge

(a) 400 KVA DG Set

(b) 380 KVA DG Set

(b) 250 KVA DG Set

(d) 200 KVA DG Set

(e) 125 to100 KVA DG Set

(f) 50 to 63 KVA DG set

(g) 30 to 40 KVA DG Set

(h) 20 to 25 KVA DG Set

During Certain fault inspection/checking of DG set of any capacity by the authorised technician for detecting any kind of fault in DG set immediately at any time round the clock and Carry out repair required as per site requirement. (Note: (a) Parts required shall be measured and paid separately under respective item here-in-before. (b) Rate quoted shall be inclusive of detecting any kind of fault in DG set.complete all as specified and directed by Engr-in-Charge

S&F replacement of Air cleaner fileter (iiner & Outer) suitable for following capacity complete all as specified and directed by Engr-in-Charge

(a) 400 KVA DG Set

(b) 380 KVA DG Set

(b) 250 KVA DG Set

(d) 200 KVA DG Set

(e) 125 to100 KVA DG Set

(f) 20 to 63 KVA DG set

S&F in replacement of Fuel filter for following capacity of DG Set complete all as specified and directed by Engr-in-Charge

(a) 400 to 380 KVA DG Set

(b) 200 to 250 KVA DG Set

(c) 125 to100 KVA DG Set

(d) 50 to 63 KVA DG set

(e) 30 to 40 KVA DG Set

(f) 20 to 25 KVA DG Set

S&F in replacement of Fuel water seprator filter for following capacity of DG Set complete all as specified and directed by Engr-in-Charge

(a) 400 to 380 KVA DG Set

(b) 250 to 200 KVA DG Set

(e) 63 to 125 KVA DG Set

S&F in replacement of Oil filter for following capacity of DG Set complete all as specified and directed by Engr-in-Charge

(a) 400 to 380 KVA DG Set

(b) 250 to 200 KVA DG Set

(c) 63 to 125 KVA DG Set

(d) 20 to 50 KVA DG Set

S&F replacement of auotmatic voltage regulator(AVR) 24 volt complete all as specified and directed by Engr-in-Charge.

(a) 400 KVA DG Set

(b) 250 KVA DG Set

(c) 200 KVA DG Set

(d) 63 to125 KVA DG Set

(e) 20 to 50 KVA DG set

Repairing of self starter 24 volts DC, dismantling and repairing with replacement of bendex pinion,rewinding of armature, bushes set, rewinding of field coil assembly, reassembling and refixing including testing of the complete self starter complete all as specified and directed by Engr-in-Charge

(a) 380 to 400 KVA DG Set

(b) 200 to 250 KVA DG Set

(b) 63 to 125 KVA DG Set

(d) 20 to 50 KVA DG Set

M & L for changing /toping up of best quality of engine oil 15W40 type for various type/capacity DG sets including removing of old burnt engine oil from DG Setscomplete all as specified and directed by Engr-in-Charge

Supply and fixing coolent suitable for DG Set of any capacity complete all as specified and directed by Engr-in-Charge

Supply and fill batteries distilled water for the DG sets of all Dg set complete all as specified and directed by Engr-in-Charge

Taking down old repairable Radiator by opening nut/bolt from foundation and loading/unloading and transportation to local market and back after repair by own arrangment. Dismantling, checking, testing for any defects and repairing as below : - Cleaning, washing the copper tubes and Top to bottom Copper Jal Frame of the radiator by acid process. Checking the leakage if any and repairing the same by doing the Soldering and Testing radiator and refixing to its old/new position including replacement of nut/bolt/washers etc and hose pipe sets with clamps and testing sizw complete of following complete all as specified and directed by Engr-in-Charge

(a) 400 KVA DG Set

(b) 380 KVA DG Set

(c) 250 KVA DG Set

(d) 200 KVA DG Set

(e) 63 to 125 KVA DG Set

(f) 20 to 50 KVA DG set

M & L for dismantling of defective water pump assembly and disconnecting of hose pipe connections, fanbelt, radiator connection and supply and fixing of new water pump assembly suitable for 100 to 250KVA DG set complete all as specified and directed by Engr-in-Charge

S&F in replacement Valve solenoid (Shut down valve) for 250 KVA to 400 KVA DG sets complete all as specified and directed by Engr-in-Charge

S&F in replacement Tube Lub Oil transfer for 200 KVA to 400 KVA DG sets complete all as specified and directed by Engr-in-Charge

S&F in replacement Tube fuel bypass for 200 KVA to 400 KVA DG sets complete all as specified and directed by Engr-in-Charge

S&F in replacement Hose flexible suitable for DG sets complete all as specified and directed by Engr-in-Charge

S&F in replacement Feed pump for 20 KVA to 50 KVA DG sets complete all as specified and directed by Engr-in-Charge

S&F in replacement Feed pump for 63 to 125 KVA DG setscomplete all as specified and directed by Engr-in-Charge

S&F in replacement Feed pump for 200 KVA TO 250 KVA DG sets complete all as specified and directed by Engr-in-Charge

S&F in replacement V Belt/Fan belt DG sets complete all as specified and directed.

M & L for dismantling and replacement of Fuel pipe / Diesel Pipe for all capacities of DG set complete all as specified and directed by Engr-in-Charge

M&L for taking out of turbo charger from DG set engine of capacity for 380 KVA DG SET including dismentling in to parts for repair, overhauling, calibration at test bench, testing and refixing to its original position properly complete all as specified and directed by Engr-in-Charge

Supply and fixing of Kit Turbo for repair of turbo charger for 380 to 400 KVA DG set engine .complete all as specified and directed by Engr-in-Charge

Supply and fixing of Sleeve Turbo Charger for repair of turbo charger for 380 to 400 KVA DG SET complete all as specified and directed by Engr-in-Charge

Supply and fixing of Support Turbo Charger Seal for repair of turbo charger for 380 to 400 KVA DG SET complete all as specified and directed by Engr-in-Charge

Supply and fixing in repair battery lead, PVC copper wire multistandard 25 Sqmm - 2m long including soldering both end with lead terminal for live & earth complete all as specified and directed by Engr-in-Charge

Supply and labour for cleaning installation by cutting herbs and shrubs upto 4 meter surrounding area including cleaning of Generator set, LT Panels etc of any capacity by cotton waste complete all as specified and directed by Engr-in-Charge

M&L for taking out of turbo charger from DG set engine of capacity for 100 to 200 KVA DG SET including dismentling in to parts for repair, overhauling, calibration at test bench, testing and refixing to its original position properly complete all as specified and directed by Engr-in-Charge

Supply and fixing of Kit Turbo for repair of turbo charger for 63 to 200 KVA DG set engine complete all as specified and directed by Engr-in-Charge .

Supply and fixing of Sleeve Turbo Charger for repair of turbo charger for 63 to 200 KVA DG SET complete all as specified and directed by Engr-in-Charge

Supply and fixing of Support Turbo Charger Seal for repair of turbo charger for 63 to 200 KVA DG SET complete all as specified and directed by Engr-in-Charge

Suppky and fix wooden board of size 1.5m x 0.9m suitable for hanging on wall alongwith white sheet and talk sheet on front side of wall with complete description of installation size of DG SOP etc by computer print complete all as specified and directed by Engr-in-Charge.

M & L for repairing of canopy doors complete with replacement of door lock-04 nos,door handle-04 nos, and hinges-08 nos including denting of doors complete all as specified and directed by Engr-in-Charge.

Supply & fixing new in replacement of CONTROLLER BASE CARD OF Cummins PCC1301 Part Number: 0327-1513-01 DG set complete all as specified and directed by Engr-in-Charge

Supply & fixing new in replacement of Remote Mount HMI 211 Display CARD Part Number- 0541-1394 of DG set complete all as specified and directed by Engr-in-Charge.

Supply & fixing new in replacement of Cummins HMI 320 PCC 3.3 Power Command Display, Part Number- 0300-6315-02 of DG set complete all as specified and directed by Engr-in-Charge.

Supply & fixing new in replacement of POWER COMMAND CONTROLLER CARD OF CUMMINS PCC3300 PART NO. 0327-1601-01 OF DG set complete all as specified and directed by Engr-in-Charge

Supply & fixing new in replacement of Cummins Box-Control Powercom of Part Number-0319-6104 OF KVA DG set complete all as specified and directed by Engr-in-Charge

Supply & fixing new in replacement of Cummins Control Assembly Card PCC 1302 of Part Number: 0327-1617-01 OF 380 KVA DG set complete all as specified and directed by Engr-in-Charge

M & L for dismantling of pump governor assembly from DG set engine for Capacity 380 KVA including repair, overhauling, calibration, testing complete and refxing to its original position properly complete all as specified and directed by Engr-in-Charge

Supply and fixing of Shaft governor weight carrier of pump governer assembly for 200 to 380 KVA DG SET complete all as specified and directed by Engr-in-Charge

Supply and fixing of Carrier governor weight of pump governer assembly for 200 to 380 KVA DG SET complete all as specified and directed by Engr-in-Charge

Supply and fixing of Plunger governor of pump governer assembly for 200 to 380 KVA DG SET complete all as specified and directed by Engr-in-Charge

Supply and fixing of Gear governor of pump governer assembly for 200 to 380 KVA DG SET complete all as specified and directed by Engr-in-Charge

M&L for taking out of turbo charger from DG set engine of capacity for 250 KVA DG SET including dismentling in to parts for repair, overhauling, calibration at test bench, testing and refixing to its original position properly complete all as specified and directed by Engr-in-Charge

Supply and fixing of Kit Turbo for repair of turbo charger for 250 KVA DG set engine complete all as specified and directed by Engr-in-Charge .

Supply and fixing of Sleeve Turbo Charger for repair of turbo charger for 250 KVA DG SETcomplete all as specified and directed by Engr-in-Charge

Supply and fixing of Support Turbo Charger Seal for repair of turbo charger for 250 KVA DG SET complete all as specified and directed by Engr-in-Charge

M&L for disconnecting, dismantling and overhauling of fuel injector pump of DG set capacity upto 250 KVA including repair, overhauling, calibration, testing complete and refixing to its original position properlycomplete all as specified and directed by Engr-in-Charge

Supply & fixing in replacement of Nozzle of fuel injector pump of capacity upto 250 KVA DG complete all as specified and directed by Engr-in-Charge

Supply & fixing in replacement of FIP Elements of fuel injector pump of capacity upto 250 KVA DG complete all as specified and directed by Engr-in-Charge

Supply & fixing in replacement of Delivery valve of fuel injector pump of capacity upto 250KVA DG ccomplete all as specified and directed by Engr-in-Charge

M & L for repairing of Pressure Time pump complete of 200 to 380 KVA DG set with replacement unserviceable parts including machinery work complete all as specified and directed by Engr-in-Charge

Supply & fixing of Drive Accessory for repairing of Pressure Time pump for upto 380 KVA DG set.complete all as specified and directed by Engr-in-Charge

Supply & fixing of Plunger Air fuel control for repairing of Pressure Time pump for upto 380 KVA. DG set complete all as specified and directed by Engr-in-Charge.

Supply & fixing of Oil seal for repairing of Pressure Time pump upto 380 KVA. DG set complete all as specified and directed by Engr-in-Charge.

Supply & fixing of Gasket set fuel pump for repairing of Pressure Time pump upto 380 KVA. DG set complete all as specified and directed by Engr-in-Charge.

M&L for taking out of turbo charger from DG set engine of capacity for 400 KVA DG SET including dismentling in to parts for repair, overhauling, calibration at test bench, testing and refixing to its original position properly complete all as specified and directed by Engr-in-Charge

Supply and fixing of Kit Turbo for repair of turbo charger for 400 KVA DG set engine complete all as specified and directed by Engr-in-Charge .

Supply and fixing of Sleeve Turbo Charger for repair of turbo charger for 400 KVA DG SET complete all as specified and directed by Engr-in-Charge

Supply and fixing of Support Turbo Charger Seal for repair of turbo charger for 400 KVA DG SET complete all as specified and directed by Engr-in-Charge

M & L for dismantling of defective water pump assembly for 380 KVA to 400 KVA DG SET by disconnecting of hose pipe connections, fanbelt, radiator connection and supply and fixing of new water pump assembly suitable for all capacities of DG set complete all as specified and directed. .

M & L for dismantling of defective water pump assembly for 63 to 100 KVA DG SET by disconnecting of hose pipe connections, fanbelt, radiator connection and supply and fixing of new water pump assembly suitable for all capacities of DG set complete all as specified and directed. .

M & L for dismantling of defective water pump assembly for 25 KVA to 50 KVA DG SET by disconnecting of hose pipe connections, fanbelt, radiator connection and supply and fixing of new water pump assembly suitable for all capacities of complete all as specified and directed. .

M & L top overhauling/repairing of complete engine as dismantled with replacement of defective spare parts with new spare parts including minor repairs reassembling and testing complete all as specified and directed by Engr-in-Charge. for 20 KVA to 40 KVA DG set (Note :- New spare parts to be replaced shall be measured and paid separately under schedule 'A' as supply only

Supply only Piston set for DG sets capacity for 20 KVA to 40 KVA DG set complete all as specified and directed by Engr-in-Charge. .

Supply only Kit liner for DG sets capacity for 20 KVA to 40 KVA DG set complete all as specified and directed by Engr-in-Charge. .

Supply only Piston ring set for DG sets capacity for 20 KVA to 40 KVA DG set complete all as specified and directed by Engr-in-Charge. .

Supply only inlet valve and exhaust valve for DG sets capacity for 20 KVA to 40 KVA DG set complete all as specified and directed by Engr-in-Charge. .

Supply only Set of 'O' rings for DG sets capacity for 20 KVA to 40 KVA DG set complete all as specified and directed by Engr-in-Charge. .

Supply only Stem guide valve for DG sets capacity for 20 KVA to 40 KVA DG set complete all as specified and directed by Engr-in-Charge. .

Supply only Insert valve for DG sets capacity for 20 KVA to 40 KVA DG set complete all as specified and directed by Engr-in-Charge.

Supply only Push rod for DG sets capacity for 20 KVA to 40 KVA DG set complete all as specified and directed by Engr-in-Charge.

Supply only Bearing connecting rod for DG sets capacity for 20 KVA to 40 KVA DG set complete all as specified and directed by Engr-in-Charge. .

Supply only Set of joints for DG sets capacity for 20 KVA to 40 KVA DG set complete all as specified and directed by Engr-in-Charge. .

M&L for dismantling of alternator from 20 KVA to 50 KVA DG set and removing out burnt exciter uint, supply and fixing of new exciter unit with copper wire of existing gauge and quantity including tapping, varnishing, heating insulation material and testing complete all as specified and directed by Engr-in-Charge.

M&L for dismantling of alternator from 20 KVA to 50 KVA DG set and removing out burnt/unserviceable field coil assembly, supply and fixing of new field coil assembly with super enamalled copper winding wire of existing gauge and quantity including supply and fixing of new slip ring and carbon brush assembly complete all as specified and directed by Engr-in-Charge.

M & L for dismentling of one cylinder head from DG set Engine including repairing, overhauling of one cylinder head with cutting, grinding and polishing with proper accuracy with fixing of inlet valves, Exaust valves, set of joints, insert value, Seal 'O' ring etc. including transportation complete all as specified and directed by Engr-in-Charge. for 20 KVA to 40 KVA DG set. (Note: New spare parts replaced shall be measured and paid separetely under respective item of sch 'A' as supply only.

M & L for scrapping out old worn out paint from DG sets capacity for 20 KVA to 50 KVA DG Set, cleaning the surface and applying two coats of epoxy heat resistant paint (tint as approved) by spray painting including panels, Diesel tank and foundation as per manufacture's instructions complete complete all as specified and directed by Engr-in-Charge. .

Supply & fixing of lead acid starting power unit of capacity 12 Volts , 80 AH including filling of electrolyte, initial charging of battery etc incl making connection with self starter complete all as specified and directed by Engr-in-Charge.

Supply & fixing of lead acid starting power unit of capacity 12 Volts , 180 AH including filling of electrolyte, initial charging of battery etc incl making connection with self starter complete all as specified and directed by Engr-in-Charge.

Supplying and laying synthetic Rubber insulated mats 2 mm thick for voltage upto 3.3 kv for electrical purpose as per IS 15652-2006, (superseding IS 5424) suitable for electrical shock safety of sizes 2m x 1m.complete all as specified and directed by Engr-in-Charge.

Taking out old unsv changeover and S&F off load change over switch side handle operated 415 volts 50 Hz 4 pole of rating 250 Amps mounted on angle iron frame incl PCC works complete all as specified and directed by Engr-in-Charge.

Taking out old unsv changeover and S&F off load change over switch side handle operated 415 volts 50 Hz 4 pole of rating 100 Amps mounted on angle iron frame incl PCC works completed all as specified & directed by Engr-in-Charge.

S&F, in replacement, MCCB 4 Pole, 415 V, with Microprocessor release 160 Amps with breaking capacity 36 KA with Thermal - Magnetic Release, including spreader terminals, phase barriers, complete all as specified and directed by Engr-in-Charge.

S&F, in replacement, MCCB 4 Pole, 415 V, with Microprocessor release 200 Amps with breaking capacity 36 KA with Thermal - Magnetic Release, including spreader terminals, phase barriers, complete all as specified and directed by Engr-in-Charge.

S&F, in replacement, MCCB 4 Pole, 415 V, with Microprocessor release 250 Amps with breaking capacity 36 KA with Thermal - Magnetic Release, including spreader terminals, phase barriers, complete all as specified and directed by Engr-in-Charge.

Supply and fix manual type fuel indicator gauge of exising size alongwith accessories complete all as specified and directed by Engr-in-Charge.

Supply and fix XLPE insulated, armoured heavy duty electric cable with aluminium conductor, 1100 volts grade, cross-sectional area 50 sq. Mm 3.5 core in existing cable ducts complete all as specified and directed by Engr-in-Charge.

Earthing complete with galvanized steel earth plate electrode 60 cm x 60 cm x 6 mm thick buried directly in ground (earth pit not less than 2.25 metres deep below normal ground level) with top edge of plate not less than 1.5 metres below normal ground level, connecting to the Galvanized iron strip of size 25 x 4 mm by means of bolts, nuts , check nuts and washers of galvanized iron and steel earth strip protected by provision of GI light grade pipe 40 mm bore including provision of concrete pit made from PCC ( 1:2:4) type B-1 (using 20 mm graded stone aggregate) with 40mm thick cover of RCC 1:2:4 reinforced with XPM (Weight not less than 4 Kg/Sqm) and frame of angle iron 40 x 40 x 6 mm and handle of 6 mm dia MS bar made to shape, GI light grade 20 mm bore pipe for watering perforated at bottom, 1.50 metre long placed on top edge of earth plate, common salt & charcoal filling, with fixing arrangement , funnel, wire mesh and earth work in hard/dense soil , returning filling in and removal of surplus soil to a distance not exceeding 50 metres, all as per electrical plate No 02 of SSR 2009 Part-I and connecting to CBDB’s as specified or indicated including testing on completion .

M/S R.K ENTERPRISES

M/S OM Enterprises

M/S J J ENTERPRISES