REPAIR/ REPLACEMENT/ MAINTENANCE OF DG SETS INSTALLATION ALONGWITH ALLIED WORKS IN DOMESTIC AREA AT AF STATION BHISIANA UNDER GE (AF) BHISIANA

Amount

Material and labour for servicing of DG set 7.5 KVA to 40 KVA by draining out engine oil, removing oil filter, replace with new one and refill the engine oil, clean fuel feed pump, replace primary and secondary fuel filter along with Redi-wash 'O'-Ring, replace paper type air filter and safety cartrige, replace air cleaner oil bathe type, check alignment of exhaust system, check belt tension and tighten or loosen belt tension as per requirement, blow compressed air with the help of blower on radiator fins to clean it, check all the clips and tighten if required, clean battery terminals with cotton clothe, apply acid proof grease or petroleum jelly on battery terminals, check electrolyte level of battery and top up distilled water if electrolyte level is low, check electrical connection of starter and tighten if required check belt tension on charging alternator and adjust if required. Check output voltage of charging alternator. Tighten all the foundation nuts and bolts if required, check LLOP and HWT with multimeter, check stopper and adjust tightness of link wire if required, check tightness of wiring connection and adjust accordingly, remove RWL clean it check with multimeter and refit it, clean body of generator from inside and outside properly complete all as specified and directed by Engr-in-Charge. Note for Item No: 1.00 1) Quoted rate include cost of oil filters, fuel filters and air filters. 2) Quoted rate inclue labour and transport charges. 3) Cleaning Clothes required is deemed to be included in quoted rates. 4) Engine oil, distilled water, LLOP and HWT and Rediwash shall be measured seperately.

All as per Srl Item No 1 but of DG set 50 KVA to 100 KVA complete all as specified and directed by Engr-in-Charge.

All as per Srl Item No 1 but of DG set 125 KVA to 250 KVA complete all as specified and directed by Engr-in-Charge.

All as per Srl Item No 1 but of DG set 300 KVA to 437.5 KVA complete all as specified and directed by Engr-in-Charge.

Material and labour for calibration of wiring of engine safety control systems from control panel to engine control gadgets like high water temperature & low oil pressure and shut down valve, battery charger 12V, self starters etc for 7.5 KVA to 40 KVA DG Set and repair all the safety features complete all as specified and directed by Engr-in-Charge.

All as per Srl Item No 5 but DG set 50 KVA to 100 KVA complete all as specified and directed by Engr-in-Charge.

All as per Srl Item No 5 but DG set 125 KVA to 250 KVA complete all as specified and directed by Engr-in-Charge.

All as per Srl Item No 5 but DG set 300 KVA to 437.5 KVA complete all as specified and directed by Engr-in-Charge.

Material and labour for repair and calibration of DG set governor mechanism as per calibration procedure and norms for 7.5 KVA to 40 KVA DG set installation and testing of the same after completion complete all as specified and as directed by Engr-in-Charge.

All as per Srl Item No 9 but DG set 50 KVA to 100 KVA complete all as specified and as directed by Engr-in-Charge.

All as per Srl Item No 9 but DG set 125 KVA to 250 KVA complete all as specified and as directed by Engr-in-Charge.

All as per Srl Item No 9 but DG set 300 KVA to 437.5 KVA complete all as specified and as directed by Engr-in-Charge.

Material and labour for repair and calibration of FIP, fuel injectors including replacement of barel plunger and cup 'O' rings alongwith Plunger spring, Roller bearing, element, Delivery valve, Fuel injector nozzle element for 7.5 KVA to 437.5 KVA DG Set and testing of the same after completion complete all as specified and as directed by Engr-in-Charge.

Material and labour for in replacement of auto voltage regulator complete with wire connection and connecting to existing field coil 12/24 Volt DC for cap of 7.5 KVA to 40 KVA complete all as specified and directed by Engr-in-Charge.

All as per Srl Item No 14 but DG set 50 to 100 KVA complete all as specified and directed by Engr-in-Charge.

All as per Srl Item No 14 but DG set 125 to 250 KVA complete all as specified and directed by Engr-in-Charge.

All as per Srl Item No 14 but DG set 300 to 437.5 KVA complete all as specified and directed by Engr-in-Charge.

Material and labour for taking out radiator assembly from existing DG set (7.5 KVA to 40 KVA) and repair to radiator tank, cleaning complete with anti corrosion chemical C-cleaner/ radiwash cleaner and fixing/ making radiator leakage proof complete all as specified and directed by Engineer-in-Charge.

All as per Srl Item No 18 but DG set 50 to 100 KVA complete all as specified and directed by Engr-in-Charge.

All as per Srl Item No 18 but DG set 125 to 250 KVA complete all as specified and directed by Engr-in-Charge.

All as per Srl Item No 18 but DG set 300 to 437.5 KVA complete all as specified and directed by Engr-in-Charge.

Dismantling and taking out carefully defective water pump assembly 7.5 KVA to 75 KVA DG Set and opening into parts cleaning servicing and drying up the spares and sort out the damaged/ defective parts and re-fixing the same after replacement of water pump repair kit and water seal unit including pump belt complete all as specified and directed by Engr-in-Charge.

All as per Srl Item No 22 but DG set 100 to 437.5 KVA complete all as specified and directed by Engr-in-Charge.

Supply and fixing coupling complete (engine-alternator) in all respect with rubber flange as per existing shape/ size, with nut & bolts of and suitable for 50 KVA to 100 KVA DG Sets complete all as specified and directed by Engr-in-Charge.

All as per Srl Item No 24 but DG set 125 KVA to 250 KVA complete all as specified and directed by Engr-in-Charge.

All as per Srl Item No 24 but DG set 300 KVA to 437.5 KVA complete all as specified and directed by Engr-in-Charge.

Material and labour for repairs/ replacement of turbo charger including replacement of charger kit with all unserviceable parts and testing after completion for 50 KVA to 437.5 KVA KVA capacity DG Sets complete all as specified and directed by Engr-in-Charge.

Supply and fixing in replacement of Self starter 24 volts DC for Kirloskar, Cummins & Ashoka Layland engine complete all as specified and directed by Engr-in-Charge.

All as per Srl Item No 28 but 12 V DC complete all as specified and directed by Engr-in-Charge.

Material and labour for repair of worn out parts of self starter 24 volts DC including plunger, bush, armature, gear and pinion, field coil, coil of magnetic switch complete all as specified and directed by Engr-in-Charge. Note: (i) If replacement of any part of self starter is required than contractor has to replace that part without any extra cost.

All as per Srl Item No 30 but self starter 12V DC complete all as specified and directed by Engr-in-Charge.

Supply and fixing of Battery lead copper wire with thimble and terminal heavy duty made out of brass & 100 cm length of lead complete all as specified and directed by Engr-in-Charge.

All as per Srl Item No 32 but 60 cm length complete all as specified and directed by Engr-in-Charge.

Material and labour for Solenoid stopper coil 24 volts DC operated with lead and fixing clamps complete all as specified and directed by Engr-in-Charge.

Material and labour for Solenoid stopper coil 12 volts DC operated with lead and fixing clamps complete all as specified and directed by Engr-in-Charge.

Supply and filling coolant for radiator of DG set of any cap DG Set, complete all as specified and directed by Engr-in-Charge.

Supply and filling distilled water for Batteries of DG set any make/capacity complete all as specified and directed by Engr-in-Charge.

Material and labour for replacement of required broken MS Hinges and lockes with keys with new one suitable for Canopy door for any type/capacity of DG Sets (as per sample) and make the DG set fully locked complete all as specified and directed by Engr-in-Charge.

Supply and fixing in replacement of low oil pressure switch 12/24V, 3.5 to 10 kg/Sq. cm. complete all as specified and directed by Engr-in-Charge.

Supply and fixing in replacement of HWT switch 12/24V complete all as specified and directed by Engr-in-Charge.

Supply and filling the engine oil 20W40 by draining out old unserviceable engine oil, clean the the oil sump complete all as specified and directed by Engr-in-Charge.

Supply and fixing of Power contactor coil 240/415 V AC amp rating 115 to 150 A including taking down/out unserviceable one complete all as specified and as directed by Engr-in-Charge.

All as per Srl Item No 42 but 185 to 225 Amp complete all as specified and as directed by Engr-in-Charge.

All as per Srl item No 42 but 265 to 300 Amp complete all as specified and as directed by Engr-in-Charge.

All as per Srl Item No 42 but 500 Amp complete all as specified and as directed by Engr-in-Charge.

All as per Srl Item No 42 but 630 Amp complete all as specified and as directed by Engr-in-Charge.

Supply and fixing of MCB 63 Amp, TP with rupturing capacity 10 kA including taking down/out unserviceable one complete all as specified and as directed by Engr-in-Charge.

Supply and fixing of MCCB 160 Amp, TP with rupturing capacity 36 kA including taking down/out unserviceable one complete all as specified and as directed by Engr-in-Charge.

Supply and fixing of MCCB 200 Amp, TP with rupturing capacity 36 kA including taking down/out unserviceable one complete all as specified and as directed by Engr-in-Charge.

Supply and fixing of MCCB 250 Amp, TP with rupturing capacity 36 kA including taking down/out unserviceable one complete all as specified and as directed by Engr-in-Charge.

Supply and fixing of MCCB 400 Amp, TP with rupturing capacity 36 kA including taking down/out unserviceable one complete all as specified and as directed by Engr-in-Charge.

Supply and fixing of MCCB 630 Amp, TP with rupturing capacity 36 kA including taking down/out unserviceable one complete all as specified and as directed by Engr-in-Charge.

Material and labour for calibration of digtal AMF control wiring including opening disconnecting LT Cable connections with care from Auto-Main Failure Panel and checking throughly with Fault Detector Instrument at Site suitable for 7.5 KVA to 45 KVA DG Set including replacement of Internal Wiring with Copper Conductor Cable lugs, thimble etc. if required complete all as specified and as directed by Engr-in-Charge.

Material and labour for replacement of sealed maintenance free generator starting system battery 130 AH 24 Volt suitable to DG capacity 50 KVA to 100 KVA equivalent to 2x12 volt 88 AH flooded battery with SMPS charger (self starting facility) including initial factory charging complete all as specified and as directed by Engr-in-Charge.

Material and labour for replacement of sealed maintenance free generator starting system battery150 AH 24 volt suitable to DG capacity 160 KVA to 437.5 KVA equivalent to 2x12 volt 150 AH/180 AH flooded battery with SMPS charger (self starting facility) including initial factory charging complete all as specified and as directed by Engr-in-Charge.

Material and labour for calibration of AMF control wiring including opening disconnecting LT Cable connections with care from Auto-Main failure panel and checking throughly with Fault Detector Instrument at site suitable for 50 KVA to 100 KVA DG Set including replacement of Internal Wiring with Copper Conductor Cable lugs, thimble etc. if required complete all as specified and as directed by Engr-in-Charge.

Material and labour for calibration of AMF control wiring including opening disconnecting LT Cable connections with care from Auto-Main failure panel and checking throughly with Fault Detector Instrument at site suitable for 300 KVA to 437.5 KVA DG Set including replacement of Internal Wiring with Copper Conductor Cable, lugs, thimble etc. if required complete all as specified and as directed by Engr-in-Charge.

Supply and fixing in replacement of Power Contactor 700 Amp 4 Pole with 2NO + 2NC contacts and coil Voltage 220/415 Volt including taking down unserviceable one complete all as speciifed and as directed by Engr-in-Charge.

All as per ser item No 60 but 500 amp 4 pole complete all as speciifed and as directed by Engr-in-Charge.

All as per ser item No 60 but 255 amp 4 pole complete all as speciifed and as directed by Engr-in-Charge.

All as per ser item No 60 but 200 amp 4 pole complete all as speciifed and as directed by Engr-in-Charge.

All as per ser item No 60 but 160 amp 4/3 pole complete all as speciifed and as directed by Engr-in-Charge.

All as per ser item No 60 but 100 amp 4 pole complete all as speciifed and as directed by Engr-in-Charge.

Material and labour for lifting safely of 40 KVA capacity DG set with the help of crane after disconnecting all the electical connection and earth conections complete place the DG set nearby on plan surface, and relift and refix on same loaction or shift it to another location any transpotation/ plant required for shifting, lifting, replaceing the DG set cost for the same is deemed to be included in quoted rate all as directed by Engr-in-Charge.

Supply and fixing in replacement of phase failure Relay suitable for AMF Panel any type including taking down unserviceable one, complete all as speciifed and as directed by Engr-in-Charge.

Supply and fixing in replacement of ON-Delay timer suitable for AMF Panel any type including taking down unserviceable one, complete all as speciifed and as directed by Engr-in-Charge.

Supply and fixing in replacement of automatic battery charger 24 volt 15 amp with auto cut off at 27.5 volt including delivering uninterupted 220 volt AC including taking down/ out old unserviceable complete all as specified and as directed by Engr-in-Charge.

All as per Ser Item No 69 but 12 volt 15 amp complete all as specified and as directed by Engr-in-Charge.

Supply and fixing in replacement of V-belt for suitable for DG set by taking out/down unserviceable belt complete all as specified and as directed by Engr-in-Charge.

Material and labour for cleaning fuel tank of DG Set 7.5 KVA to 40 KVA both internally and externally by removing all dust, greasy content, sediments by washing with liquid acid, repair for leakage by taking down/out and brazing/welding and refixing the frame in position complete all as specified and directed.

All as per Ser Item No 72 but of DG set 50 to 100 KVA complete all as specified and directed.

All as per Ser Item No 72 but of DG set 125 to 250 KVA complete all as specified and directed.

All as per Ser Item No 72 but of DG set 300 to 437.5 KVA complete all as specified and directed.

Material and labour for overhouling of 437.5 KVA capacity DG set at 3001 Sqn by opening the engine complete/ partially from alternator, disconnecting of fuel pipe, taking out complete engine to civil workshop for repair /replacement of unserviceable parts, Overhauling/ repair work carried out, simultaniously opening the complete water body, fuel pump, oil pump for fully overhauling and replacement of damange parts like piston, piston rings, piston pin, piston bearing, connecting rod, any other part / bearing required on site, required lathe work workshop work, oil seal, rubber gasket, greasing work, crank rod, crane bearing, refilling of engine oil, coolent & Gas welding work as required, cleaning rapire of existing Radiator, solenoid valves, complete display/control unit AMF panel repair by repalcement of Unsericeable parts includes MCCBs/ MCB/ contector/ Relays/ Display unit and repalcment of lugs of connecting cables etc and any other work required on site to make the DG Set fully functional and refix tthe engine on same site reconneting all the disconnection repalcement of fule pipe with new pipe as per existing size make and type, cleaning of fuel tank complete or any work required on site with any welding, brazing, soldering, mechanical, traportation work required to make unserviceable DG set fully functional complete testing of minimum 24 hours all as specified and directed by Engr-in-Charge.

Material and labour for overhouling of 30 KVA capacity DG set at IFATS by opening the engine complete/ partially from alternator, disconnecting of fuel pipe, taking out complete engine to civil workshop for repair /replacement of unserviceable parts, overhauling/ repair work carried out, simultaniously opening the complete water body, fuel pump, oil pump for fully overhauling and replacement of damange parts like piston, piston rings, piston pin, piston bearing, connecting rod, any other part / bearing required on site, required lathe work workshop work, oil seal, rubber gasket, greasing work, crank rod, crane bearing, refilling of engine oil, coolent & Gas welding work as required, cleaning rapire of existing Radiator, solenoid valves, complete display/control unit AMF panel repair by repalcement of unsericeable parts includes MCCBs/ MCB/ Contector/ Relays/ Display unit and replacement of lugs of connecting cables etc and any other work required on site to make the DG Set fully functional and refix tthe engine on same site reconneting all the disconnection repalcement of fuel pipe with new pipe as per existing size make and type, cleaning of fuel tank complete or any work required on site with any welding, brazing, soldering, mechanical, transportation work required to make unserviceable DG set fully functional complete testing of minimum 24 hours all as specified and directed by Engr-in-Charge.

Supply and fixing in replacement of tempreture sensor of existing type and make for DG set a capacity 7.5 KVA to 437.5 KVA complete all as specified and directed by Engr-in-Charge.

Supply and fixing in replacement of cooling hoses/ all hoses of DG set a capacity 7.5 KVA to 437.6 KVA complete all as specified and directed by Engr-in-Charge.

Supply only redi-wash for cleaning of DG set complete all as specified and directed by Engr-in-Charge.

Supply and fixing in replacement of fuel pipe hose for DG set for with end valves complete all as specified and directed by Engr-in-Charge.

Supply and fixing of overflow valve, with washers complete in replacment for DG set capacity 15KVA to 437.5 KVA complete all as specified and directed by Engr-in-Charge.

Supply and fixing in replacment of fuel pump valve/valve kit with springs and washers complete all as specified and directed.

Supply and fixing in replacement of Canopy thermometer as per sample for DG set capacity 15KVA to 300 KVA complete all as specified and directed by Engr-in-Charge.

Supply and fixing in replacement of emergency stop switch complete for DG set capacity 15 to 300 KVA complete all as specified and directed by Engr-in-Charge.

Material and labour for earthing complete with galvanised steel earth plate electrode 600x600x6.3mm thick, burried directly in ground (earth pit not less than 2.25 metres deep below ground level) with top edge of the plate not less than 1.5 metres below normal ground level, connected to galvanised earth strip 25x4 mm dia of minimum 15m length by means of bolts, nuts, check nuts and washers of galvanised iron or steel all as shown in electrical plate No 3 in SSR Part-I connected to earthing test point all as specified or indicated including provision of earthing lead protection pipe, PCC earth pit with cover, excavation & earth work, testing on completion etc all as specified and directed by Engr-in-Charge.

Supply and fixing/ lay on walls/ floor as earth continuity conductor connected galvanised iron strip of size 25 x 4mm for DG set body and neautral complete all as specified and directed.

Demolition of brick work or stone /boulder masonary built in cement motar or cement lime mortar complete all as specified and as directed.

Demolition of cement concrete (un-reinforced) in ground floor and paving thickness for exc. 15cm (below or above ground level) complete all as specified and as directed.

Material and labour for brick work built in CM ( 1:6) straight or curved on plan exceeding 6 meter mean radius using sub class 'B' bricks ( old size bricks) complete all as specified and as directed by Engr-in-Charge.

Material and labour for hard core of guage not exceeding 63mm of broken stone, deposited, spread and levelled in layers not exceeding 15cm thick watered and rammed to a true surface complete all as specified and directed.

Material and labour for 100mm thick cement concrete type, D-2, 1:4:8 (40mm graded aggregate) as in sub base to flooring complete all as specified and directed.

Material and labour for 15 mm thick cement plaster in CM (1:4) on fair faces of brick or concrete wall surface and finishing the surface even and smooth (without using extra cement) complte all as specified and as directed by Engr-in-Charge.

REYANSH GARG AND COMPANY (BID ID -3112323)

M/s Vee Kay Associates (BID ID -3113860)

PREM ENTERPRISES (BID ID -3124628)