COMPREHENSIVE MAINT OF EOT AND HOT CRANES IN 512 ABW AND CAFVD WITH CONNECTED WORK UNDER AGE E/M-II IN GE(CENTRAL) KHADKI

Amount

Comprehensive maint consisting of normal repairs, preventive maint and attending day-to-day break down/complaints of following equipments all as directed by Engr-in-charge:-

Electrically operated over head travelling (EOT) cranes of capacity from 0 .5 ton to 50 ton - 68 Nos.

Electrically operated single garder / Mono rail hoist cranes of capacity 0.5 to 3 ton - 07 Nos.

Electrically operated Electric winch cranes of capacity 250 Kg - 1 No.

Jib crane upto capacity 2000 Kg - 06 Nos.

Electrically operated cage hoist for goods serving with two to three landing with single collapsible flush door of capacity upto 250 Kgs - 3 Nos.

Electrically operated goods cum passenger lifts, serving with two to three landing with collapsible flush door of capacity upto 2000 Kgs - 3 Nos.

Electrically operated VVVF drive passenger lifts, serving with three landing with center opening door of capacity upto 15 persons - 1 Nos. Make - Kone Note :- For Comprehensive maint for VVVF drive passenger lift of make Kone consisting of normal repairs, preventive maint and attending day-to-day break down/complaints to be done through skiled persons or authorised Engineer of the Lift manufacture of company.

Note for item No-01 as below:-

Any complaints regarding breakdown must be attended within 24 hours failing to which an amount of Rs 500.00/day on sub sequent days will be recovered from RARs . In case of major repair / problems beyond the scope of contract contractor has to intimate the department within 24 hours failing to which a recovery as per clauses mentioned above will be affected.

Major defects such as Long Traval /Cross Traval and hoist motor rewinding, replacment of faulty bearings,shaft and gear assy does not includes in this cost. In case of major problems beyond the scope of contract the same has to intimate to the department within 48 hours failing to which are recovery as per clauses mentioned above in note (a) will be affected.

Technician are responsible for cleaning and maintenance for EOT/HOT Cranes under monthly maintenance.

Materials like MCCBs, shoe brakes, brake drums, contractors relays, steel wire sopes, etc. required for repairing will be supplied and paid separately under relevant items of schedule.

The Supervisor and workers empolyed by the contractor will report to the concerned AGE/JE E/M every day.

The rate quoted by the contractor is deemed to be inclusive of the cost of dismantling/taking down, fixing and testing of spares however cost of spares will be mesured and paid under relevant items of schedule.

The quoted rate include the cleaning of cranes of diff capacity, cleaning of respective tracks and busbars.

Repair/servicing to crane LT panels, thrusher, brakes, electric motors, gresing of steel ropes, limit switches, pendent push buttons complete on monthly basis.

Testing (full load test , capacity test , speed test , and break test) and serviceablility checking of each lifts, cranes and hoist by authorised Engineer in presence of Engr-in-charge ,JE (E/M) and user representative and generating & submission of the test certificate with list of defects if any to be produced in duplicate. All as per capacities of cranes hoists and lifts under :-

Note: (i) Load cerfificate to be issued from authorised OEM/Auth Licence holder and in presence of unit rep at site during load testing and the same is required to be signed by all concerned. (ii) Rates including all arrangement of load, T&P, manpower for testing of plant and contractor is responsible for any loss of Govt property during test.

The capacities of cranes hoists and lifts to be tested are as under :-

Electrically operated over head travelling (EOT) cranes of capacity from 0 .5 ton to 50 ton - 68 Nos.

Electrically operated single garder / Mono rail hoist cranes of capacity 0.5 to 3 ton - 07 Nos.

Electrically operated Electric winch cranes of capacity 250 Kg - 1 No.

Jib crane upto capacity 2000 Kg - 06 Nos.

Electrically operated cage hoist for goods serving with two to three landing with single collapsible flush door of capacity upto 250 Kgs - 3 Nos.

Electrically operated goods cum passenger lifts, serving with two to three landing with collapsible flush door of capacity upto 2000 Kgs - 3 Nos.

Electrically operated VVVF drive passenger lifts, serving with three landing with center opening door of capacity upto 15 persons - 1 Nos. Make - Kone

Supply only following spares and parts required to be incorporate in Item No 1.00 above in repair/replacement to make the crane serviceable all as specified and as directed :- Note:- Rates for supply only and retes for insallation, testing is included in Item No 1.00 above.

Master controller for EOT cranes capacity 16 to 50 Ton , 6-0-6 steps, Rating Amps- 40 Amps,240 / 415 volt with spring return arrangement as per existing complete.

Heavy duty one way gravity/Counter weight limit switches with 2 contacts and rated voltage upto 500V , 40 Amps with enclosure complete all as directed by Engr-in - charge

Heavy duty Rotary geared type shunt limit switches with 2 contacts and rated voltage upto 500V , 40 Amps with enclosure complete all as directed by Engr-in - charge

Lever type limit switches with 2 contacts and rated voltage upto 500V , 40 Amps with enclosure complete all as directed by Engr-in - charge

Step down transformer copper wound, resin cast, 415/110 volts, 800 VA all as per existing and directed.

Current collectors three phase and nutral for shrouded type copper Bus Bars of current rating 200 Amps for EOT Cranes of capacity 5 to 10 Tons complete all as per existing and directed by Engr-in-charge.

All as per item No 3.06 above but current rating 400 Amps for Crane capacity 16 to 50 Ton -ditto-

Over load relay Magnetic type of range 24 - 40 Amps complete all as per existing and directed

Over load relay Magnetic type of range 66 - 110 Amps complete all as per existing and directed

Crane duty power contactor, 3 Phase , having coil voltage 110/220 volt of 9 Amps capacity complete all as per existing and directed

All as per item No 3.10 above but 12 Amps -ditto-

All as per item No 3.10 above but 18 Amps -ditto-

All as per item No 3.10 above but 32 Amps -ditto-

All as per item No 3.10 above but 40 Amps -ditto-

All as per item No 3.10 above but 70 Amps -ditto-

All as per item No 3.10 above but 110 Amps -ditto-

All as per item No 3.10 above but 225 Amps -ditto-

Electronic timer with range 03 sec to 30 sec for control panels of EOT cranes complete all as per existing and directed.

All as per item No 3.18 above but range 12 to 120 sec -ditto-

Hydraulic brake thruster of capacity 18 Kgs incl first fill of hydraulic oil complete.

Hydraulic brake thruster of capacity 34 Kgs incl first fill of hydraulic oil complete.

M & L galvanised steel wire rope of 6 x 36 construction of best improved plow steel having minimum tensile strenght of 180kg/sqmm of size 10mm dia complete all as per existing and directed complete

All as per item No 3.22 above but size 12mm dia

All as per item No 3.22 above but size 14mm dia -ditto-

All as per item No 3.22 above but size 18mm dia

All as per item No 3.22 above but size 22mm dia

All as per item No 3.22 above but size 24mm dia -ditto-

All as per item No 3.22 above but size 28mm dia -ditto-

M & L PVC insulated, flexible copper conductor cable, 4 Core,1100 volt of size 1.5 sqmm incl ferrules, copper lugs and clamps for fixing cable complete.

All as per item No3.29 above but size 2.5 Sqmm

All as per item No 3.29 above but size 4 Sqmm -

All as per item No 3.29 above but size 6 Sqmm

All as per item No 3.29 above but size 10 Sqmm

M & L XLPE insulated, PVC inner sheathed, 4 core, 2.5 Sqmm, armoured copper conductor cable, LT, 1100 volts grade, heavy duty, incl ferrules, copper lugs and clamps for fixing cable in panel or any indicated work all as specified and as directed.

All as per item No 3.34 above but size 4 Sqmm -

All as per item No 3.34 above but size 6 Sqmm -

All as per item No 3.34 above but size 10 Sqmm

Electric Gong bell, Crane electric bell, 12 inch, all as specified and as directed.

Crane gear oil for filling/topping up of Type EP-320 thick level complete all as specified and directed

Crane thruster oil (hydraulic oil) all as specified and as directed.

MCCB, TP, 250 Amps, 25 KA, with adjustable thermal magnetic release complete Make: Legrand/ BCH/L&T

MCCB 160 Amps 25KA, TP with Adjustable thermal magnetic release complete

MCCB 100 Amps 25KA, TP with Adjustable thermal magnetic release complete

MCCB 63 Amps 25KA, TP with Adjustable thermal magnetic release complete

Front mounted type Add on contact block with 2NO& 2NC contacts and coil voltage 110 volts AC. Make :- BCH/Siemens/L &T

Side mounted type Add on contact block with 1NO& 1NC contacts and coil voltage 110 volts AC. Make :- BCH/Siemens/L &T

Heavy duty cast- iron break Shoe treated with fabric lining with aluminium rivets for drum size 100mm complete of EOT cranes capacity 1 ton to 50 ton.

Heavy duty cast- iron break Shoe treated with fabric lining with aluminium rivets for drum size 150mm complete of EOT cranes capacity 1 ton to 50 ton complete all as per existing and directed

Heavy duty cast- iron break Shoe treated with fabric lining with aluminium rivets for drum size 200mm complete of EOT cranes capacity 1 ton to 50 ton.

Heavy duty cast- iron break Shoe treated with fabric lining with aluminium rivets for drum size 250mm complete of EOT cranes capacity 1 ton to 50 ton.

Cable trolley, installed on ' I ' beam cable trolley suitable 02 Ton to 5 Ton EOT cranes incl fixing with all nut and bolts as per existing arrangement complete

Cable trolley, ' I ' beam cable trolley suitable 10 Ton to 20 Ton EOT cranes incl fixing with all nut and bolts as per existing arrangement complete

Cabel trolley, ' I ' beam cable trolley suitable 50 Ton EOT cranes incl fixing with all nut and bolts as per existing arrangement complete

Cabin Fan for EOT crane, 200mm dia, 360 degree rotating, 220 V 50 Hz complete

SS punched grid resistance box suitable for 72.5 HP slipring motor having RV-330 volts and RA - 102 Amps with 5 steps and 10 min rating suitable for 50 Ton EOT crane. Make- Top enterprises / Speedocontrol/SRP or equivalent. Note :- Proper testing of crane to be done for 2 hrs in the presence of Engr-in-charge.

SS Punched Grid resistor box type 5 steps 10 min. rating suitable for 10/17.5 HP Slip ring Motor and Rotor volt 260, RA- 25A complete all as specified and as directed. Make: Speedo Control or Equivalent as approved by the GE

SS Punched Grid resistor box type 5 steps 10 min. rating suitable for 3.0/5.0 HP Slip ring Motor and Rotor volt 120, RA- 20 A complete all as specified and as directed. Make: Speedo Control or Equivalent as approved by the GE

Single pole hanger for shrouded copper conductors bus bar TPN (4 bar) (DSL)

Four pole hanger for shrouded copper conductors bus bar TPN (4 bar) (DSL)

Bolted joint copper for shrouded copper conductors bus bar TPN (4 bar) (DSL)

Anchor clamp for shrouded copper conductors bus bar TPN (4 bar) (DSL)

Joint cover for shrouded copper conductors bus bar TPN (4 bar) (DSL)

End Cover for shrouded copper conductors bus bar TPN (4 bar) (DSL)

End power feed cover copper for shrouded copper conductors bus bar TPN (4 bar) (DSL)

Current collector shoe with holder 250 Amps for shrouded copper conductors bus bar TPN (4 bar) (DSL)

Current collector shoe with holder 160 Amps for shrouded copper conductors bus bar TPN (4 bar) (DSL)

PVC Sleeve 4.5 mtr long, 04 Nos for DSL (RYBG)

Note for Item No 3 :- (i) The quoted rate includes the cost of Material only and fixing, testing charges included in Item No 1 above. (ii) Contractor should visite the site before quoteing the tender to know the scope of work. (iii) Contractor should provide necessary T&P, safety eqipments for execution of work at no extra cost.

S&F in replacement of shrouded copper conductors bus bar TPN (4 bar) with PVC sleaves RYBG, DSL 4 bar, hanger clamps, anchor clamps, power feed kit and caps, joining tool with towing arm, end cap complete for 160 Amps Copper conductor busbar system, including taking down old unsv bus any type of conductors and painting to the existing MS angle including two coats of synthetic enamel black paint over a coat of red oxide primer all as specified and directed by Engr-in-Charge. Make- SOC- Safe-Line / Safe-track/SPR or any make approved by GE

All as per Item No 3.00 above but of capacity 250 Amps -ditto- Make- SOC- Safe-Line / Safe-track/SPR or any make approved by GE

All as per Item No 3.00 above but of capacity 400 Amps -ditto- Make- SOC- Safe-Line / Safe-track/SPR or any make approved by GE

M&L for dismantling and removing of unserviceable driving /traviling for cross travel mild steel wheel including all accessories like Top plate, wheel shaft, bearing housing, bearings drive gear and wheel and connected accessories complete of EOT cranes capacity 0.5 ton to 5 ton. Cleaning all accessories to check the condition all as directed by Engr-in-Charge at site.

All as per Item Ser No 7.00 above but of EOT Crane capacity 10 to 20 Ton cranes -ditto-

All as per Item Ser No 7.00 above but of EOT Crane capacity 50 Ton cranes -ditto-

M&L for assembling and testing driving /traviling for cross travel mild steel wheel including replacement of unserviceable spares and parts like wheel shaft, bearing housing, bearings, driving axel, spacers/sims, nuts, bolts, wahsers and all packing materials, greasing the wheel and testing the craneof capacity 0.5 ton to 5.0 ton for smooth functioning all as as specified and directed by Engineer-in-Charge at site.

All as per Item Ser No 10.00 above but of EOT Crane capacity 10 to 20 Ton cranes -ditto-

All as per Item Ser No 10.00 above but of EOT Crane capacity 50 Ton cranes -ditto-

M&L for dismantling and removing of unserviceable driving /traviling for Long travel mild steel wheel including all accessories like Top plate, wheel shaft, bearing housing, bearings drive gear and wheel and connected accessories complete of EOT cranes capacity 0.5 ton to 5 ton. Cleaning all accessories to check the condition all as directed by Engr-in-Charge at site.

All as per Item Ser No 13.00 above but of EOT Crane capacity 10 to 20 Ton cranes -ditto-

All as per Item Ser No 13.00 above but of EOT Crane capacity 50 Ton cranes -ditto-

M&L for assembling and testing driving /traviling for Long travel mild steel wheel including replacement of unserviceable spares and parts like wheel shaft, bearing housing, bearings, driving axel, spacers/sims, nuts, bolts, wahsers and all packing materials, greasing the wheel and testing the crane of capacity 0.5 ton to 5.0 ton for smooth functioning all as as specified and directed by Engineer-in-Charge at site.

All as per Item Ser No 16.00 above but of EOT Crane capacity 10 to 20 Ton cranes -ditto-

All as per Item Ser No 16.00 above but of EOT Crane capacity 50 Ton cranes -ditto-

Note for Item No 7.00 to 18. 00 :- (i) Necessary saftey measures to be taken by the contractor while dismantling and fixing the Crane Wheels as the work site at the height of approx 20 ft. (ii) Any damage to govt property while exceuting the work is to be make good the contractor ar no extra cost. (iii) Contractor should provide skilled labour while executing the job. (iv) All the Gears, bearings and shaft is to dismantled under hydroulic press or by the pullers only (v) The cost of Scafolding arrangement/Ladders/ Safty belts/ Lifting Jacks and T & P used while working in the Crane will be beared by the contractor itself.

M/S. Niksun Electro-Infra Private Limited

SBS Enterprises