Electrical Installation and allied works for NVH FACILITY at ARAI TAKWE Pune.

Price Bid of Bill of Quantities for Electrical Installation & Allied works for "NVH FACILITY" at ARAI TAKWE Pune

Bidder Name & Address:-

SR.NO. PARTICULARS QTY UNIT RATE TOTAL AMOUNT

PART A ( ITC Can be Availed)

1 Supply Installation Testing Commissioning of 6 KVA UPS for Industrial Load application (IGBT Rectifier & IGBT Inverter, ) Single Phase Input & Single Phase Output with battery banks and battery racks (30min. Battery Backup) with hardwares and Softwares as per attached Technical daasheet. Annual Maintenance Contract - charges (comprehensive) for the whole system as above (Excluding Batteries) and service visit every three month and including service supprots as and when required upto Defect liability period. 6 KVA UPS System with battery bank and battery racks-(1 ph Input and 1 Phase Output ) with 30 Minutes Battery Back-up Technical Specifications - Input Characteristics Voltage Range : 230V / AC +/-15% for 3PH Frequency Range : 48 -52Hz Input Power factor : 0.9 or better THD-I : < 8% Output Characteristics Output – Voltage : 200 - 230V programmable Output - Frequency : 50Hz +/- 1% if free running Output power factor : 0.8 Output voltage THD Linear load : <2% Output voltage THD Nonlinear load : <5% Voltage transients at 100% load step : +/ - 5% Recovery time : < 20m sec. Inverter over load capacity : 125% for 10min. : 150% for 1min. 1 Job

TOTAL OF SECTION SOURCES

Supply Installation, testing and commissioning of following Panels. Panels shall be fabricated out of 16/14 swg CRCA sheet steel, with necessory structural supports in form of structural steel sections. Panels shall be floor mounted.The panel shall be compartmental type with suitable size of bus bar and separate cable and busbarchambers. The cable chambers shall be free from any live open connections. Multifuction meters for all incoming feeders, Indication lamps for all incoming and outgoing feeders for phase identifications and for indication of Switch status.

FORM (AS PER IEC STANDARDS PROTOTYPE DESIGN BY OEM)

CURRENT DENSITY :- 0.8 AMP/1 SQ. MM.

ALL CABLES- TOP CABLE ENTRIES

All panels Switchgear will be provided with lockout tagout (LOTO)arrangement.

INDICATIONS POSITION

R/Y/B/ON/OFF/TRIP/SRV/DCH/TEST/SC/TCH INDICATION FOR ACB FEEDERS

FOR ALL INCOMERS PHASE INDICATION WITH SWITCH POSITION.

FOR ALL OUTGOINGS FOR SWITCH WITH SWITCH POSITION.

SINGLE PHASING PREVENTER ON INCOMING BUS FOR PHASE IN BALANCE AND SINGLE PHASE PREVENTIONS

SURGE PROTECTION DEVICES

MFM as per SLD FOR INCOMING & OUTGOING FEEDER BREAKERS (WITH RS485 PORT SUITABLE FOR EMS & REMOTE MONITORING)

1 MAIN DISTRIBUTION PANEL 1 No.

PANEL SHALL BE OUTDOOR TYPE AND AS PER IEC 61439, 1-2 LATEST STANDARDS. PANEL SHOULD BE SUPPLIED DIRECTLY FROM OEM'S ONLY I.E SCHNEIDER, ABB, L&T, SIEMENS ETC. BLOCKSET FOR SCHNEIDER AND NOT PRISMASET.

PANEL SHOULD BE DESIGNED FOR 25 KA FAULT RATING

25% VACANT COMPARTMENT PROVISION TO BE MADE FOR FUTURE LOAD EXPANSIONS.

3 CTS SHOULD BE PROVIDED FOR RTPFC IN MAIN PANEL

PANEL SHOULD BE IP 5X RATED (SUITABLE FOR LOCATING IN OUTDOOR CONDITION) WITH DOUBLE DOOR ARRANGEMENT AND SLOPING ROOF.

250 A FP MCCB FOR NVH FACILITY MAIN INCOMER

3 POLE MCCB LSIG PROTECTION WITH MICROPROCESSOR BASED RELEASE WITH ADJUSTABLE OVERLOAD & SHORT CKT PROTECTION

125 A TP MCCB FOR FUTURE LOAD REQUIREMENT

3 POLE MCCB LSIG PROTECTION WITH MICROPROCESSOR BASED RELEASE WITH ADJUSTABLE OVERLOAD & SHORT CKT PROTECTION

32 A TP MCB FOR CONTAINER LOAD, C CURVE 10 KA

25 A DP MCB FOR POCKER SOCKET 01, C CURVE 10 KA

25 A DP MCB FOR POCKER SOCKET 02, C CURVE 10 KA

32 A DP MCB FOR 6 KVA UPS, C CURVE 10 KA

25 A DP MCB FOR SPARE, C CURVE 10 KA

25 A DP MCB FOR SPARE, C CURVE 10 KA

32 A TP MCB FOR SPARE, C CURVE 10 KA

16 A TP MCB FOR SPARE, C CURVE 10 KA

EXTERNAL AREA LIGHTING COMPARTMENT

25 A TP MCB FOR SPARE

AC3 CONTACTOR IN SERIES FOR AUTO ON & OFF OPERATION

ASTRONOMICAL TIMER WITH AUTO & MANUAL OPERATION

OUTGOINGS OF SUBINCOMER

16 A TP MCB FOR HIGH MAST 01

16 A TP MCB FOR SPARE

16 A DP MCB FOR STREET LIGHT POLE IN NVH AREA

16 A DP MCB FOR STREET LIGHT POLE ON APPROACH ROAD

16 A DP MCB FOR SPARE

25% VACANT COMPARTMENT PROVISION TO BE MADE FOR FUTURE LOAD EXPANSIONS.

Total section of Panels

C LIGHT FITTINGS

Supply & Installation of following type of light fixtures as per drawings and specifications with all other accessories such as supporting rods/ropes/chains / frames, anchor fasteners, necessary hardware etc.(EXCEPT HIGH BAY FITTING) The rate shall include for fittings along with wires, down rods etc. complete with all accessories to complete the installation as required. All fittings should have warrantee of Five years & warrantee cards of all the fittings duly filled with stamp are to be submitted along with Final bill. It will be contractors responsibility to store provide light fitting. Suport the for light fitting from perlin rafter etc with the help of clamp, chain or any other supporting accessories will be in contractors scope.

TYPE OF LED FITTING - SMD TYPE MAKES OF LED • PHILIPS- LUMILED • OSRAM • NICHIA • CREE • SAMSUNG KOREA

LUMINARY WILL BE PROVIDED WITH FOLLOWING PROTECTION • Output over voltage & under voltage Protection • Over temperature • Output over current and short circuit Auto Recovery • Input high voltage cut off Auto Recovery

OUTDOOR LIGHTING

1 Supply & Installation of 8 Mtrs. HIGH street light pole with suitable SINGLE BRACKET of 1.2 Mtrs. long in length. Pole should be made up of Hot dip Galvanized Octagonal poles . Single arm sword type bracket madeup of 40 MB dia GI pipe suitable to mount on pole . Arrangement for Junction Box for Cable looping and MCB should be inside Pole only. Scope will also consist of, 1) Cable Loop In and Loop Out Connector Suitable for 4 Core Cable 2) Single Pole with 10A SP MCB 3) Flexible Cable from MCB to Street Light Fitting at Brakcet suitable for fitting wattage

SINGLE BRACKET 4 NOS.

Supply, installation, testing & commissioning of 12M high mast shaft in two sections suitable for 50 m/sec wind speed, with raising lowering system comprising, head frame, luminaries carriage suitable to install 8 nos luminaries in symmetrical arrangement, double drum winch, 6mm diameter SS wire rope, required cable, connector, external power tool electrical motor / winch motor, manual handle, junction box, aviation lamp, lightning protecton rod & including all required accessories. Supply of foundation bolts manufactured from special steel along with nuts, washers, anchor plates and templates including foundation drawing & all required accessories. 1 NOS.

Supply, installation, testing & commissioning of following Outdoor duty MV panel boards compartmental cubicle type freestanding with appropriate cable entries, front operating, front maintained wherever required complete with base frame etc. as required and as per IS 8623 specifications. Panel has to be fabricated out of 14 / 16 SWG CRCA sheet, and surface treated with phosphating seven tank process and duly powder coated with RAL 7032 or any approved color. Outdoor stand mounted High-mast Panel with 16A TPN MCB as incomer and single dial time switch with 32A FP contactor for the automatic switching of luminaries and 25A TPN MCB for power tool control including raise-lower push button. (1 set for each high mast) Supply, installation, testing & commissioning of flood light fixture on Highmast. Height with necessary controlgear, lamp, hardware etc. including cable connection box. 1 NOS.

2 Supply, Installation ,Testing & Commissioning of 150 W LED STREET LIGHT FITTING COLOR TEMPERATURE 5500 - 6000 K IP RATING OF LIGHT FITTING - IP 65 IK RATING- IK 10 AND ABOVE SURGE PROTECTION 2 KV AND ABOVE POWER FACTOR > 0.95 TOTAL HARMONIC DISTORTION (THD) < 7% COLOUR RENDERING INDEX (CRI) > 70 4 NOS.

3 Supply, Installation ,Testing & Commissioning of 200 W LED FLOOD LIGHT FITTING COLOR TEMPERATURE 5500 - 6000 K IP RATING OF LIGHT FITTING - IP 65 IK RATING- IK 10 AND ABOVE SURGE PROTECTION 2 KV AND ABOVE POWER FACTOR > 0.95 TOTAL HARMONIC DISTORTION (THD) < 7% COLOUR RENDERING INDEX (CRI) > 80 6 NOS.

TOTAL OF SECTION LIGHT FITTINGS

D SAFETY DEVICES

1 Supply & Laying of 1.1 kV 12 mm thick Rubber mat of 2 mtr x 1 mtr 2 pieces

2 Supply, installation, testing and commissioning of Safety chart 1 set

3 Supply, installation, testing and commissioning of First Aid Kit 1 set

4 Supply of Wooden framed glass fronted shock treatment chart as per IE rules fixed to wall. 1 Job

5 Supply & Fixing of Main SLD Laminated with Wooden framed glass SLD must be from Main source up to DB outgoing SLD with as built drawings. This item also includes to provide 4 Nos of hardcopy of as built drawing & 3 Nos of softcopy of as built drawing of all SLD, Lighting,IPS, Switch sockets & whole project SLD in single line diagram acceptable to Engineer Incharge. 1 Job

TOTAL OF SECTION Safety Devices ,LIASONING & APPROVALS

PART B ( ITC Can not be Availed)

E Electrical Items

1 RETROFITTING OF MCCB 1 No.

JOB WIL CONSIST OF RETROFITTING NEW 250 A FP MCCB, 36 KA, MICROPROCESSOR BASED MCCB WITH ADJUSTABLE SETTING OF OVERLOAD, IN EXISTING PANEL. SPECIAL NOTE : ON SITE, IN EXISTING PANEL SPARE COMPARTMENT IS AVAILABLE WHERE SCOPE WILL ONLY BE THE FITMENT OF MCCB AND REQUIRED INDICATION LAMPS IN PERTICULAR FEEDER. FEEDER SHOULD BE EQUIPPED WITH ON, OFF, TRIP, ROTARY HANDLE ETC COMPLETE. JOB WILL CONSIST OF GETTING TAP FROM EXISTING BUS WITH REQUIRED SIZE OF BUS OR FLEXIBLE CU CABLE AND CONNECT TO PROPOSED MCCB. FURTHER GETTING OUTGING CONNECTION IN CABLE CHAMBER WITH REQUIRED CLERANCES.

2 LOCAL POWER SOCKETS 2 Nos.

Supply, fixing, testing, of IP 5X Rated Powder Coated Fabricated Panel with Double Door Arrangement and Sloping roof arrangement ( covering inclined Industrial Sockets ) with following industrial sockets with MCB's or ELCB of different ratings. Box should be suitable to terminate cables / wires easily, complete as required below, 1) 25 A DP MCB as Incomer. 2) 3 Nos. of 16A Domestic SW & SOC Inside Panel. This panel should be supplied with 600mm MS Stand with 2 coats of Red Primer and Black coloured paint suitable for outdoor installations.

TOTAL OF SECTION Electrical Items

F READYMADE DISTRIBUTION BOARD

Supply, installation, testing, tagging, (Circuit numbering) and commissioning of following double door readymade recessed type MCB, DB, fabricated out of CRCA sheet and painted with powdercoating process OR made out of scratch proof polycarbonate body, and concealed in wall or on surface with necessary frame complete as required. DB's should be, - IP42 RATED - Double Door - Powder coated metal doors and enclosure - Phase copper bus bars, Neutral and earth bar with tapped holes, - Necessary cable boxes for incoming / outgoing conduits and cables. - 1/3 phase distribution Suitable for Flush and surface mounted - DB's shall be as per IEC 61439-3.

1 UPS DISTRIBUTION DB 1 NOS.

12 WAY SPN MCB DB

32 A DP RCCB, 100 MA SENSITIVITY

6-32A SP MCB, 10 KA C CURVE - 08 NOS

2 CONTAINER DB 1 NOS.

4 WAY TPN MCB DB

32 A FP RCCB, 100 MA SENSITIVITY

6-32A SP MCB, 10 KA C CURVE - 10 NOS

3 MCB ENCLOSURE WITH MCB (IP 4X RATED)

2 MODULE DB BOX POWDER COATED

32 A DP MCB FOR UPS IN & OUT 2 NOS.

TOTAL OF SECTION READYMADE DISTRIBUTION BOARD

G CABLES AND END TERMINATION

1 Supply, testing, tagging, laying and commissioning following sizes of 1100 Volt grade, XLPE / PVC insulated multistrand Al. / Cu. Conductor armoured / unarmoured cables (As Per IS 1554 & IS 7098) in readymade RCC trench, in provided PVC pipe, RCC pipe hume pipe, on cable trays / ladders etc. as. required complete with clamps for fixing tagging etc.

1.1 3.5 CORE 185 SQ. MM AL XLPE ARM CABLE 308 MTRS.

1.2 4 CORE 4 SQ. MM CU XLPE ARM CABLE 17 MTRS.

0.0 4 CORE 2.5 SQ. MM CU XLPE ARM CABLE 39 MTRS.

1.4 3 CORE 6 SQ. MM CU PVC ARM CABLE 88 MTRS.

0.0 3 CORE 2.5 SQ. MM CU PVC ARM CABLE 83 MTRS.

2 Supply and providing LV cable end termination for below listed cable with Aluminum/copper/bimetallic lugs as required , flange type brass cable glands (Double compression type), PVC glands for flexible cables with tapping, crimping, etc.

2.1 3.5 CORE 185 SQ. MM AL XLPE ARM CABLE 2 NOS.

0.0 4 CORE 4 SQ. MM CU XLPE ARM CABLE 2 NOS.

2.3 4 CORE 2.5 SQ. MM CU XLPE ARM CABLE 2 NOS.

2.4 3 CORE 6 SQ. MM CU PVC ARM CABLE 10 NOS.

2.5 3 CORE 2.5 SQ. MM CU PVC ARM CABLE 8 NOS.

TOTAL OF SECTION CABLES AND END TERMINATION

H CABLE TRAY & FABRICATION

Supply, Providing and fixing of perforated /ladder Cable tray with horizontal & vertical Bends, reducers, Tee's, cross over member and other accessories as required and supporting system for suspension from ceiling & fixing at walls/coloumn with Hot Dip Galvanized Armstruct type. The tray shall be made of minimum 1.5 mm thick sheet steel hot dip galvanised. (Rate shall be inclusive of cost for primary & secondary supporting arrangement as per site conditions & as per Engineer incharge approval and Connection of 10 sqmm copper flexible wire to earth terminals at coupling of cable trays ). Supply, transport, unloading, shifting & Fabrication of steel sections and erection of MS base frames, MS angle channels, flat, MS C-Channel, MS Z-Channel etc for supporting various items of equipment such as various panels/local machine switches / junction boxes/ light fittings, DB etc. The scope include welding, bolting, chipping , grouting etc. The all MS steel assembly should be fabricated in the contractors shop and then HOT- Dip galvanisation of total assembly shall be done. Rate shall include total process of Galvanization and all allied costs. The scope is inclusive of minor civil work as required, supply of GI hardware materials (Anchor Fastners, Washers etc), consumables, tools & tackles and necessary labour.

Cable Trays with Earthing: Shall be with Strip earthing as specified in each size of cable tray. Bolted on both sides of the cable tray with provision for jointing the adjoining pieces by means of a additional Piece of strip with holes provided at all ends for the same. Also extra Holes for Tapping. The jointing portion shall be atleast 100 mm il length & shall be raised/away from Main side frame of the Tray to enable Bolting for Jointing & Tappings. Special Note : The Running meter lengths of cable Trays Shall include all types of standard Joints,"+" "U"; "T”; "L" Horizontal, vertical, Bends etc.Straight, Left hand, Right Hand reducers etc. Horizontal, vertical inside & vertical outside elbows complete with all necessary Hardwares like Nuts Bolts, Plain & Spring washers. Rate should include of required supporting structure to support Cable tray from on site columns / beam etc or vendors has to generate support its own.

1 CABLE TRAYS - PERFORATED TYPE

1.1 150 X 50 mm GI perforated cable tray 250 MTRS.

1.2 300 X 75 mm GI perforated cable tray 15 MTRS.

2 CABLE TRAYS COVER

2.1 100 x 15 mm GI tray cover 10 MTRS.

2.2 300 X 20 mm GI tray cover 10 MTRS.

TOTAL OF SECTION CABLE TRAY

I EARTHING STATIONS

1 Supply, installation, testing and commissioning of Indelec / OBO / Jef / Actord make eco safe maintenance free electrode of 25 mm diameter low carbon steel with 250 micron molecular copper bonded earthing rod of 3 mtrs. length along with carbon based environment friendly back fill ground enhancing compound required to fill up the excavated earth with required quanitity. It also includes necessary accessories like nuts and bolts, test link, insulators etc. This item includes 100 mm dia drill in ground, average 8 meter depth in back filled earth and 4 meter depth in vergin earth (total average 12 meters depth drill). It also includes suitable casing for the drill upto the backfilled area, installation of earth electrode, supply, installation and connection of earth strip from electrode to test link inclusive of inside the borewell earthing strip upto 9 meter, testing and connection complete as per code of practice IS:3043 complete. (Electrode type) Earthing Instruction Board to be supplied with Earthing for in perodic maintenance date and showing ohm value of particular earth pit

1.1 LT PANEL & EQUIPOTENTIAL EARTHING 2 Nos.

1.2 HIGH MAST EARTHING 1 Nos.

1.3 UPS EARTHING 1 Nos.

2 Supply, tagging, laying or fixing, testing of GI / Cu earthing strip / wire in ground All joints will have SS nut bolts or with Brazzing

2.1 50 X 6 GI EARTHING STRIP Mtrs.

2.2 25 X 6 GI EARTHING STRIP Mtrs.

2.3 25 X 3 CU EARTHING STRIP Mtrs.

2.4 8 SWG GI WIRE 80 Mtrs.

3 Supply and laying of suitable section of copper conductor, FRLS WIRE for DBS and Equipmemt. With proper ring type lug at both end.

3.1 10 sq. mm. PVC insulated copper wire.(Green colour) 30 Mtrs.

3.2 Busbar of 0.5 Mtr length made out of 50 x 6 mm GI strip with drill holes of M8 at 25mm interval mounted on insulators with Enclosure. 1 Nos.

TOTAL OF SECTION EARTHING STATIONS

J CIVIL RELATED WORK

1 Supply & Laying of of ISI standard HDPE / SN4 pipe including cost of conveyance from stores to site of work, cost of jointing material, labour, giving hydraulic testing etc. complete as directed by Engineer-in-charge. crush Sand bedding 75 mm shall be provided below Pipe.

2 150 mm dia HDPE/SN4 Pipe 30 Mtrs.

3 Manholes Size 0.60M X 0.60M depth 0.8mtr Nos.

4 Soil Excavation :- Earth work in excavation for Electrical Cable trench of .8m width & chamber work upto 0.8m in depth in all type of soil including ,stone soiling,boulder filling using pickaxes or mechanical means including shoring & dewatering by bailing or by normal pumping if required, dressing section to the required grade,camber,side slopes. ( Measurement based on solid volumn of excavated quantities of specified width as per drawing ) complete as directed 20 Mtrs.

5 Rock Excavation :-Excavation in all kinds and condition of hard rock up to 0.8 mtr by chiselling or sledging or any other means including shoring & dewatering by bailing or pumping if required preparing the bed of the trench/ chamber to the required grade,camber, side slopes. ( Measurement based on soild volumn of excavated quantities of specified width as per drawing) complete as directed 5 Mtrs.

6 Sand Bed :-Providing & laying sand bed of 75mm thick in trench. The sand shall be river sand/gravel with size 1 to 10 mm only. Complete as directed. Mtrs.

7 Soil Filling :- Providing & laying earth work in trench filling with approved murrum or equivalent material available from excavation including spreading in layers not exceeding 20cm in depth, consolidating each deposited layer by ramming & watering,by using mechanical compactor ( Plate or Roller)as approved by engineer so as to attain 95% Standard proctor density,incl. soil testing for compaction etc. complete to required level & slopes as spcified, directed. ( measurement based on soild volumn of filling quantities of specified width as per drawing & levels recorded) .The type of compactor to be used shall be approved by the engineer based on the trial. 10 Mtrs.

8 Disposal of excess material :-Disposal of unwanted materials from excavation at contractor risk & cost to the location suitable to contractor outside working area. 4 Mtrs.

TOTAL OF SECTION CIVIL RELATED WORK

SUMMARY OF ALL SECTIONS

PART A ( ITC Can be Availed)

C LIGHT FITTINGS

D SAFETY DEVICES

Total Basic Amount of PART A

PART B ( ITC Can not be Availed)

E Electrical Item( Retrofitting of MCCB & Local Power Sockets)

F READYMADE DISTRIBUTION BOARD

G CABLES AND END TERMINATION

H CABLE TRAY & FABRICATION

I EARTHING STATIONS

J CIVIL RELATED WORK

TOTAL BASIC AMOUNT OF PART B

Grand Total PART A + PART B

GST 18%(AT ACTUAL)