REPAIR MAINT AND SERVICING OF DG SETS AND MISC WORK UNDER GE EAST AGRA

Amount

M&L for Servicing and checking of 40 KVA DG Set including replacement of fuel filter ( primary and secondary), supper by pass filter, separator fuel filter, oil filter of suitable size and checking of all safety devices including opening, adjusting, tightening of tappet cover complete by torque wrinch by applying proper pressure, cleaning of fuel and oil tank and refitting to DG set including filling/top up of new engine oil and coolant , complete cleaning of DG set examining and rectification of engine RPM, monitoring of output voltage and maintaining/adjusting speed governor, refilling the radiator with water and coolant, etc complete all as specified and directed Make - Kirloskar/Cummins /stamford. Note : Engine oil, coolant and safety device shall be measured and paid separately under respective item of Sch 'A'.

All as per item No 1 above for 50 KVA DG set

All as per item No 1 above for 62.5 KVA DG set

All as per item No 1 above for 125 KVA DG set

All as per item No 1 above for 160 KVA DG set

All as per item No 1 above for 320 KVA DG set

All as per item No 1 above for 400/ 437.5 KVA DG set

All as per item No 1 above for 500 KVA DG set

All as per item No 1 above for 750 KVA DG set.

Supply and filling of Engine oil 15 W / 40 complete all as specified and directed. Make :Castrol / HP / Bharat Petrolium / Valvoline

Supply and filling of coolant for radiater of DG sets complete all as specified and directedMake : HP/Castrol/TVS

Supply and filling distilled water suitable for DG set lead acid battery complete all as specified and directed

Supply and fixing heavy duty battery brass terminal with nuts & bolts for battery heavy duty complete all as specified and directed

Supply and fixing Air Filter element complete set as per existing type samples and replaced the same which is required at site complete ( as primary and secondary filters ) suitable for 40 KVA to 62.5 KVA DG set ( Make: Cummins / kirloskar / Fleetguard ) .

All as per item No 6.00 above but for 125 KVA to 160 KVA DG sets

All as per item No 6.00 above but for 320 KVA DG sets

All as per item No 6.00 above but for 400 KVA to 500 KVA DG sets

All as per item No 6.00 above but for 750 KVA DG sets

M&L for disconnecting and taking down of self starter, 12 volts DC, from 40 KVA to 160 KVA DG sets for repairing including replacement of bendex pinion,bush set, winding of armature and winding of field coil assembly etc and reassembling the same as original complete refixing in its original position including testing complete all as specified and directed.

Description as per item No 11.00 but for 24 Volt DC from 320 KVA to 750 KVA

M&L for disconnecting, dismantling and overhauling of fuel injector pump of DG set capacity 40 KVA to 62.5 KVA and refixing properly to original position after replacement of Nozzle, F.I.P. Elements, Delivery valve, fuel pump gear and unserviceable parts etc. including overhauling, calibration and testing at admissible pressure properly complete all as specified and directed.

description as per item No 13.00 but for 125 KVA to 160 KVA

description as per item No 13.00 but for 320 KVA to 500 KVA

description as per item No 13.00 but for 750 KVA

M&L for disconnecting, dismantling and repairing of alternator 12/24 volts DC for battery charging from DG set engine with replacement of carbon bushes-2, Cut-out, Carbon holder,Slip rings, Bearings-02, Rotor assembly, Stator assembly,connection plate etc, reassembling and refixing to DG set engine after necessary repair complete all as specified directed.

M&L for dismantling of defective water pump assembly by disconnecting of hose pipe connections, fan belt and radiator connection. Supply and fixing of new water pump assembly suitable for DG set capacity of 125 KVA to 160 KVA complete all as specified directed. ( Make: Kirloskar / Cummins / Ashok Leyland / Ruston ).

Description as per item No 18.00 but for 320 KVA to 500 KVA

M&L for replacement of AVR , voltage variation between +-5% of rated voltage i.e 415 Volts suitable for 40 KVA to 160 KVA DG set complete all as specified and directed. Make: Cummins / Kirloskar / Automation electronics / National / Ashok Leyland / Ruston.

Description as per item No 20.00 but for 320 KVA to 750 KVA

S&F in repair fully automatic battery charger input 230V AC and out put 24V DC, 20 Amp, for 24 Volt battery complete all as specified and directed. Make: Cummins / Kirloskar / ELECT INDIA

S&F in repair fully automatic battery charger input 230V AC and out put 12V DC,10 Amp for 12 Volt battery complete all as specified and directed. Make: Cummins / Kirloskar / ELECT INDIA

Taking down old repairable Radiator by opening nut/bolt from foundation and loading/unloading and transportation to local market. Dismantling, checking, testing for any defects and repairing as below : - Cleaning, washing the copper tubes and Top to bottom Copper Jal Frame of the radiator by acid process. Checking the leakage if any and repairing the same by doing the Soldering and Testing radiator with loading/unloading and transportation charges for refixing to its old position with proper accuracy and correct situation for Capacity from 40 KVA to 62.5 KVA DG sets including replacement of nut/bolt, hose pipe sets with clamps and testing complete.

Description as per item No 24.00 but for 125 KVA to 320 KVA

Description as per item No 24.00 but for 400 KVA to 750 KVA

S&F in replacement of Valve solenoid (Shut down valve) sutable for DG sets complete all as specified and directed. ( Make: Kirloskar / Cummins / Ashok Leyland / Ruston ).

S&F in replacement of Thermostat sutable for DG sets complete all as specified and directed. ( Make: Cummins / Kirloskar / Ashok Leyland / Ruston ).

S&F in replacement Hose flexible sutable for DG sets complete all as specified and directed.

S&F in replacement Switch temperature (water safety) sutable for DG sets complete all as specified and directed.( Make: Cummins / Kirloskar / Ruston ).

S&F in replacement Switch pressure (Oil safety) sutable for DG sets complete all as specified and directed. ( Make: Cummins / Kirloskar / Ashok Leyland / Ruston ).

S&F in replacement V Belt/Fan belt sutable for DG sets complete all as specified and directed.

Supply and fixing in repair battery lead, PVC copper wire multistandard 25 Sqmm - 2m long including soldering both end with lead terminal for live & earth complete all as specified and directed

Supply & fixing of lead acid battery 12 Volts 150 AH including filling of electrolyte, initial charging of battery etc incl making connection with self starter complete all as specified directed. Make: Exide / Amaron/ Luminous

Supply & fixing of lead acid battery 12 Volts 180 AH including filling of electrolyte, initial charging of battery etc incl making connection with self starter complete all as specified directed. Make: Exide / Amaron/ Luminous

M&L for disconnecting, dismantling and repairing of turbo charger assembly for 40 KVA to 62.5 KVA DG set including replacement of Kit Turbo Repair , Shaft, Sleeve Turbocharger, Support Turbocharger Seal etc including testing and refixing to its original position properly complete all as specified and directed .

Description as per item No 36.00 but for 125 KVA to 320 KVA

Description as per item No 36.00 but for 400 KVA to 750 KVA

M&L for disconnecting, dismantling and repairing of pump governer assembly for 125 KVA to 320 KVA DG set including replacement of Shaft governor weight carrier, Carrier governor weight, Plunger governor, Gear governor etc including calibration and testing and refixing to its original position properly complete all as specified and directed .

M & L for taking out old Flywheel ring from DG set and replacement of new flywheel ring with proper setting and alignment for 125 KVA to 160 KVA DG Set complete all as specified and directed.

M & L for taking out old Flywheel ring from DG set and replacement of new flywheel ring with proper setting and alignment for 320 KVA to 750 KVA DG Set complete all as specified and directed.

M & L for disconnecting, dismantling and repairing of PT pump complete of 125 KVA to 320 KVA DG set including replacement of Drive Accessory,Plunger Air fuel control, Shaft governor weight, Oil seal , Gasket set fuel pump etc. including calibration and testing and refixing to its original position properly complete all as specified and directed .

M & L for repairing of automatic battery charger of 24 Volt / 12 Volt including rewinding of transformer unit and replacement of diode plates, rectifier plates, auto cut mosfet circuit , fuses etc. and testing all as specifed and directed.

Supply, Inatallation, testing and commissioning in replacement of MCCB, 4 pole, 200 Amps, 415 Volt, with microprocessor release Icu = 36 KA & Ics =100% Icu with adjustable over load setting (minimum 70% to 100%) as per IEC - 60947-I and 60947-2 standard all as specified and as directed. Make - Legrand/Havells/ABB

Description as per item No 44.00 but 315 amps

Description as per item No 44.00 but 400 amps

Description as per item No 44.00 but 630 amps

Checking of AMF panel / DG set for detecting any kind of fault in AMF panel/DG set and attending the fault immediately at any time round the clock and carry out certain repair required at per site requirement and checking of AMF panel and DG set for power suply from DG set through AMF panel and replacing of worn out parts of AMF panel/DG set by expert engineer complete all as directed. Notes :- (a) Unit rate of this item includes "detecting of any kind of fault in AMF panel/DG set" only and cost of replacement of worn out parts of AMF panel/DG set shall be measured and paid separately under items of schedule 'A'.

Supply, Installation, testing and commissioning including taking down of old panel LT panel board design vertical as per IS/IEC 61439-182 for 415 volts, 50 Hz rated fault level 65 KA with internal aarc containment with IP 54 protection rupturing capacity at 415 volts, factory made in as approved factory having seven tank treatment process for powder coating with thickness not less than 60 microns with paint shape RAL -7035 provided with suitable gasket to make it dust/vermin proof & general contruction comprising of following :- Make :- ABB, SCHNEIDER, SIEMENS, GE, L&T

(a) OUTER SHELL : Indoor Type LT Panel -The outer steel shall be made out of 2.00 mm thick CRCA sheet steel & MS angle section 50x50x6 mm frame with front and back openable, double door system lockable / openable by keys from both sides having flush pattern fency locks with louvers & sir vent gasket for natural flow of air "U" type gasket shall be used to make the outer shell completely vermin proof. The bottam of outer shell contains a detachable plate having provision for entry of armoured cable of adequate size with glands. The dimension of the outer shell should be adequate to accommodate inner shell described below giving 75 to 100 mm space all around & shall be fabricated in suc a way that the complete inner shell alongwith its control gears & accessories could be taken outsite without disturbing out shell. Provision of threaded earthing stud at bottom & lifting lugs of suitable size at top to lift the panel, safety shall be made with degree of protection of outer shell be IP -56, computer out self adhesive vinyl danger notic plate having conventional symbol of bone & skulll be provided.

(b) INNER SHELL :- Inner shell made out of 2.0 mm thick CRCA sheet duly compartmentalised for each control gear, front & back openable single door system lockable / openable keys from both sides having chromium plated 19 mm dia fancy locks (02 Nos in each compartment having loouvers & air vent gasket for natural flow of air, "U" type gasket shall be used to made the inner shell completely vermin proof & to accommodate incommer/out going MCCBs and electrical grade aluminium for rated continuos current of 900 Amps for main bus bar with 65 KA short time current (rms) for 1 Sec & 105 KA (Peak) rated dynamic short circuit with stand with heat shrinkable sleeves alongwith shoulder for joints & earth bus bar of aluminium 50x10 sqmm ssize (Minimum ) with short circuit rating of 30 KA per sec duly colour coded shall be mounted on suitable size "F" class insulator made of nonhygroscopic, noncumbustile, track resistant high strength FRP/SMC/DMC material at an interval not less than 500 mm through out the length of the TPN busbar. The cubical incomer MCCB as well as out going shall ha ve aluminium TPN extension links of current carrying capacity not less that 1.5 times the rated capacity of indidual feeder. The extension links shall not be less than 300 mm long supported on suitable size "F" class insulator made of non hygroscopic, noncumbustile, track resistant high strength FRP/SMC/DMC material at interval not less than 500 mm through out the length of the TPN bus bar. The cubical incommer MCCB as well out going shall have aluminium TPN extension links of current carrying capacity not less thn 1.5 time the rated capacity of individual feeder, the extension links shall not be less than 300 mm long supported on suitable size F Class insulator made of non hygroscopic, noncumbustile, track resistant high strength FRP/SMC/DMC material having provision for termination of incomer & Outging cables. All inter connections between the bus bar as well as outgoing feeder shall be carried out with TPN copper busbar of rating not less than 1.5 times rated capacity of individual outgoing feeder & should be insulated with heat shrinkable PVC sleeves.

All control wires shall be with 2.5 Sqmm multistranded copper conductor and shall be properly bunched, tied, ferruled for proper identifacation and crimped with adequate size of copper lugs. The cubical shall have a bottom channel of size 75x40 mm duly coated with zinc metal coating having thickness not less 100 microns. A detachable predrilled gland plate of thickness 3.15 mm powder coated should be used at the bottom. The inner shell should be powder coated siemens grey structural RAL7032 shade. An inspection lamp LED 5 watt with movable non ferrpus chromium plated arm fitted on top side of inner shell should be provided. The degree of protection for inner shell shall be IP -42 & carry the following controls :-

INCOMING (a) Supply, Inatallation, testing and commissioning of MCCB, 4 pole, 630 Amps, 415 Volt, with microprocessor release, 50 KA, Ics =100% Icu with adjustable over load setting (minimum 70% to 100%) as per IEC - 60947-I and 60947-2 standard Qty - 01 Nos. Make - Legrand/Havells/ABB (b) Digital panel meter for Amp,volt,KWH,PF and other parameters flush mounting of size 96x96 mm.-01 No. Make - Legrand/Havells/ABB

OUTGOING : (a) Supply, Inatallation, testing and commissioning of MCCB, 4 pole, 400 Amps, 415 Volt, with microprocessor release 36 KA, Ics =100% Icu with adjustable over load setting (minimum 70% to 100%) as per IEC - 60947-I and 60947-2 standard Qty - 02 Nos. Make - Legrand/Havells/ABB (b) Supply, Inatallation, testing and commissioning of MCCB, 4 pole, 200 Amps, 415 Volt, with microprocessor release, 36 KA, Ics =100% Icu with adjustable over load setting (minimum 70% to 100%) as per IEC - 60947-I and 60947-2 standard Qty - 02 Nos. Make - Legrand/Havells/ABB (c) MCB 4 Pole, TPN, 40 Amps "c series - 02 Nos Make - Legrand/Havells/ABB

S&F in repairs Load Break Change over switch 200 Amp, 4 pole, 415 V, 50 HZ, heavy duty with SS enclosures complete all as specifed and directed. Make - Havells/C&S/ABB

S&F in repairs Load Break Change over switch 630 Amp, 4 pole, 415 V, 50 HZ, heavy duty with SS enclosures complete all as specifed and directed. Make - Havells/C&S/ABB

S&F in repairs of display controller and card suitable for 750 KVA DG Set make Cummins complete all as specifed and directed.

M/S RAJENDRA KUMAR AGARWAL

M/S R.K ENTERPRISES

FURNITURE POINT

M/S OM Enterprises

Charan sales and Service