8709/GWL/E8 REPAIR/MAINTENANCE OF DG SETS AT MORAR CANTT UNDER GE GWALIOR

Amount

M & L for servicing of DG set of 400 KVA including replacement of all consumable parts i.e Engine oil as per the manufacturers recommendation spinion lube oil filter, Fuel filter element primary, fuel filter element secondary, primary element for KFA- 01-7221, Coolent premix in 10 Ltr cane and all other essential parts required such as fuel level indicator, lub oil pressure sensor, temperature sensor, overload sensor and all other sensors and gauges with soft touch buttons at site, incl servicing of alternator and lubricating, replacement of unsv leads required for battery, complete checking and replacing (if unsv) any other parts of DG set as and when required or as per direction of Engr-in-Charge. Note : Necessary servicing will be carried out from authorised rep of Manufacturers.

M & L for servicing of DG set of 63.5 KVA including replacement of all consumable parts i.e Engine oil as per the manufacturers recommendation spinion lube oil filter, Fuel filter element primary, fuel filter element secondary, primary element for KFA- 01-7221, Coolent premix in 10 Ltr cane and all other essential parts required such as fuel level indicator, lub oil pressure sensor, temperature sensor, overload sensor and all other sensors and gauges with soft touch buttons at site, incl servicing of alternator and lubricating, replacement of unsv leads required for battery, complete checking and replacing (if unsv) any other parts of DG set as and when required or as per direction of Engr-in-Charge. Note : (i) Necessary servicing will be carried out from authorised rep of Manufacturers. (ii) Make and brand of the part required to replace shall be as per existing make, brand and cat part. Contractor are advise to visit the site before quoting the tender.

Only labour for general servicing by authorised rep of manufacturer of DG Set 160 KVA draining out engine/ lubrication oil flushing and cleaning of oil chamber and pouring new engine oil after by opening of tappet cover / top cover tappet clearance setting with injector timing adjustment reaffixing of tappet/ top cover including replacement of tappet cover packing set, bonding and leak proof solution, oil pan / chamber gasket drain nut with washer including fixing of any other defective parts to be replaced at the time of servicing all as specified. Note:- 1.All worn out parts and oil shall be measured & paid separately under respective item. 2.The quoted rate is inclusive of all required tools and plants to carry out the work.

M&L for repairing decarburizing, manifolds exhaust system of DG Set 160 KVA and connected items including necessary nuts bolts washer etc with necessary masonry work reqd for above complete all as specified and directed

M&L for repairing cleaning/ servicing of radiator assembly of DG Set 160 KVA including descaling of tubes with cleaning agent and compressed air pressure including repairing of radiator core & tubes by brazing, soldering, transportation to workshop and back and re fixing and testing complete and making it leak proof complete all as specified and directed.

M & L for calibration of fuel pump assembly of DG Set 160 KVA at authorised workshop including replacement of governor barrel & plunger delivery valve, rack and pinion assembly, shaft, gear pump packing kit set, etc, complete all as specified and directed.

M&L for cleaning of diesel tank of DG Set 160 KVA including replacement of worn-out pipe line and measuring scale and fixing in original position and make it leak proof with necessary clamps complete all as specified and directed.

Dismantling of burnt/defective wiring system of DG Set 160 KVA and M&L for complete wiring of required size with sleeves thimbles, lugs etc for DG set complete all as specified and directed

M&L for servicing, repairing, maintenance of alternator assembly of DG Set 160 KVA by disconnecting alternator from DG set by disconnecting earth strip and LT cable connections and dismantling of the alternator assembly for the replacement of worn out carbon bush holder, with carbon bush, mospeds, rectifiers and refixing the same in original position complete all as specified and directed by engineer-in-charge.

S&F in replacement fly wheel ring of DG Set 160 KVA complete all as specified and directed by Engineer –in-Charge

Disconnection and taking out the unservisable turbo charger assembly of DG Set 160 KVA and taking to workshop, dismantling of turbo charger and replacement of repair kit reassembling and fixing back to engine and testing complete all as specified and directed.

Labour for general servicing of DG Set 50 to 82.5 KVA draining out engine/lubrication oil flushing and cleaning of oil chamber and pouring new engine oil after by opening of tappet cover/top cover tappet clearance setting with injector timing adjustment refixing of tappet/ top cover including suplly and fixing of tappet cover packing set, shellac/ bostic tube, oil pan / chamber gaskit including replacement of any other defective parts reqd to be replaced at the time of servicing all as directed. (All worn out parts and oil shall be measured & paid separately under respective item )

M&L for repairing decarburizing, manifolds exhaust system of DG Set 50 to 82.5 KVA and connected items including replacement of necessary nuts bolts washers bolts washer etc with necessary masonry work reqd for above complete all as specified and directed.

M&L for repairing, cleaning/ servicing of radiator assembly of DG Set 50 to 82.5 KVA including descaling of tubes with cleaning agent and compressed air pressure including repairing of radiator core tubes by brazing, soldering, transportation to workshop and back and re fixing after testing complete and making it leak proof complete all as specified and directed.

M&L for calibration of fuel pump and injector assembly of DG Set 50 to 82.5 KVA at authorized workshop including replacement of governor barrel and plunger delivering valve, rack and piniion control assembly, shaft, gear pump packing kit set etc, complete all as specified and directed.

Dismantling of burnt/defective wiring system of DG Set 50 to 82.5 KVA and M&L for complete wiring of required size with sleeves thimbles, lugs etc for DG set complete all as specified and directed

M&L for cleaning of diesel tank of DG Set 50 to 82.5 KVA including replacement of worn-out pipe line and measuring scale and fixing in original position and make it leak proof with necessary clamps complete all as specified and directed.

M&L for servicing, repairing, maintenance of alternator assembly of DG Set 50 to 82.5 KVA by disconnecting alternator from DG set by disconnecting earth strip and LT cable connections and dismantling of the alternator assembly for the replacement of worn out carbon bush holder, with carbon bush, mospeds, rectifiers and refixing the same in original position complete all as specified and directed by engineer-in-charge.

Labour for general servicing of DG Set 20/25 KVA draining out engine/lubrication oil flushing and cleaning of oil chamber and pouring new engine oil after by opening of tappet cover/top cover tappet clearance setting with injector timing adjustment refixing of tappet/top cover including replacement of tappet cover packing set, shellac/bostic tube including replacement of any other defective parts reqd to be replaced at the time of servicing including replacement of oil pan / chamber gasket all as directed. (All worn out parts and oil shall be measured & paid separately under respective item )

M&L for repairing decarburizing, manifolds exhaust system of DG Set 20/25 KVA and connected items including replacement of necessary nuts bolts washers bolts washer etc with necessary masonry work reqd for above complete all as specified and directed

M & L for calibration of fuel injector assembly of DG Set 20/25 KVA at authorised workshop including replacement of cup, barrel & plunger, injector washer, retainer, spring etc etc, complete all as specified and directed.

M & L for calibration of fuel pump assembly of DG Set 20/25KVA at authorised workshop including replacement of governor barrel & plunger shaft, gear pump packing kit set, etc, complete all as specified and directed.

Servicing & cleaning of diesel tank of DG Set 20/25 KVA including replacement of worn-out pipe line and measuring scale and fixing in original position and make it leak proof with necessary clamps complete all as specified and directed.

S&F Oil filter element Part no-3873576 for DG Set 160 KVA

S&F Fuel filter element Part no-256834&151881 DG Set 160 KVA

S&F Element air cleaner Part no-3812540&3812608 DG Set 160 KVA

Supply & Fixing Shut down valve CAT NO-3239599 DG Set 160 KVA

Supply & Fixing Cut out assembly DG set 160 KVA

Supply & Fixing Exhaust manifolds assembly for 160 KVA DG Set

Supply & Fixing Flexible hose turbo big, small with clamp connection adaptor 3231811 for DG Set 160 KVA

M&L Lube oil 20W40

M&L Coolant additive concentrate pack of 10 ltr

Supply & Fixing Oil filter element complete of DG Set 50 to 82.5 KVA

Supply & Fixing Fuel filter element complete of DG Set 50 to 82.5 KVA

Supply & Fixing Radiator hose pipe with clips complete of DG Set 50 to 82.5 KVA

Supply & Fixing Fan belt set of existing size complete of DG Set 50 to 82.5 KVA

Supply & Fixing Cooling fan assembly complete of DG Set 50 to 82.5 KVA

Supply & Fixing Oil filter element complete of DG Set 20/25 KVA

Supply& Fixing Fuel filter element complete of DG Set 20/25 KVA

Supply & Fixing Radiator hose pipe with clips complete of DG Set 20/25 KVA

Supply & Fixing Fan belt set of existing size complete of DG Set 20/25 KVA

S&F Ignition switch DC with Key

M&L Distilled Water.

S&F Battery lead with terminals 1.5 Mtr.

M&L Petrolium Jelly

S &F Oil filter element complete of DG Set 35 KVA

S&F Fuel filter element complete of DG Set 35 KVA

S&F Radiator hose with clips complete of DG Set 35 KVA

S&F Fan belt set of existing size complete of DG Set 35 KVA

Supply and fixing battery 12V 150/180 AH including replacement of terminals and connecting lead of minimum 35 Sqmm multi stranded copper wire not less than 4 RM.

Repair & servicing to AMF panel installed at MH Gwalior for 50 to 63 KVA DG SET including , replacement of contactor end engine starter raley, cut of raley main failure raley, battery charging raley ,and connected items all as specified and directed

Supply and fixing AMF Panel suitable for 25 KVA DG Set three phase with bypass arrangement.

Supply and fixing AMF Panel suitable for 82.5 KVA DG Set three phase with bypass arrangement.

Repair & servicing to AMF panel installed in MH Gwalior for 160 KVA DG SET including , replacement of contactor end engine starter raley, cut of raley main failure raley, battery charging raley ,and connected items all as specified and directed

M&L for servicing of Self starter of 160 KVA capacity including opening/dismantling, cleaning and replacement of the following required spares parts and re-fixing/re-arranging the same on its original position including testing on completion all as specified and directed. (Note : Rate quoted by Contractor is included for the following spares parts including the required items. It any part is required to be taken out from the site to local work shop, the contractor has to make his own arrangement .No extra payment will be made at any cost) :- (a) Replacement of selonoied switch. (b) Repairing/Checking of complete wiring. (c ) Replacement of ignition key. (d) Repairing of starter & rotor. (e) Replacement of bendix drive and mounting collar.

All as per item No 55 above but capacity 62.5 and 82.5 KVA KVA.

All as per item No 55 above but capacity 25 KVA and 35 KVA.

M&L for acid cleaning of radiator for following capacity of DG Sets :- (a) 160 KVA DG Set- 02 Nos (b) 82.5 DG Set KVA-01 Nos (c ) 63.5 KVA DG Set - 02 Nos (d) 50 KVA DG Set - 01 Nos (e) 20/25 KVA DG Set - 05 Nos (f) 35 KVA DG Set - 01 Nos

Supplying, laying, testing, commissioning cable LT XLPE insulated and screened PVC bedded, galvanised steel strip or wire armoured electric power cable (heavy duty) with stranded aluminium conductor, 1100 Volts grade of Size 35 Sqmm, 3.5 core complete incl taking down old unsv from site all as specified and directed.

All as per item No. 59 but 50 Sqmm 3.5 Core.

All as per item No. 59 but 70 Sqmm 3.5 Core.

All as per item No. 59 but 95 Sqmm 3.5 Core.

All as per item No. 59 but 150 Sqmm 3.5 Core.

M & L for Servicing of Alternator of 160 KVA capacity including opening / dismantling, cleaning and replacement of the following required spare parts and re-fixing/re-arranging the same on its original position including testing on completion all as specified and directed. (Note :- Rate quoted by the contractor is included for the following spare parts including the required items. If any part is required to be taken out from the site to local work shop, the contractor has to make his won arrangement on his own cost. No extra payment will be made at any cost ) :- (a) Servicing of Rotor & Field coil. (b) Replacement of Electronic convertor / regulator. (c) Replacement of Bearing & bush (d) Re-winding of alternator (Rotor and starter)

All as per item No 64 here - in above but of 50 to 63 KVA

M & L for replacement of ON Load changeover switch of 3 phase 415 volts, 4 Pole with S/S enclosures complete of 250 Amp rating capacity including necessary electrical connection in existing LT Panel and testing on completion all as specified and directed

All as per itme No. 66 but of 200 Amps capacity

All as per itme No. 66 but of 125 Amps capacity

M & L for replacement of OFF Load changeover switch of 3 phase 415 volts, 4 Pole with S/S enclosures complete of 200 Amp rating capacity including necessary electrical connection in existing LT Panel and testing on completion all as specified and directed

All as per itme No. 69 but of 100 Amps capacity

All as per itme No. 69 but of 63 Amps capacity

M & L in replacement of MCCBs 400 Amps, 415 volts, 4 pole rupturing capacity 50 KA in existing LT panel including making existing electrical connection as per existing system all as specified and directed.

All as per item No 72 above but of capacity 350 Amps, 35 KA.

All as per item No 72 above but of capacity 250 Amps, 35 KA.

All as per item No 72 above but of capacity 200 Amps, 35 KA.

Excavation in trenches not exceeding 1.5m wide and not exc. 1.5m depth and getting out in hard/dense soil complete all as specified and as directed.

Returning, filling, including spreading, leveling, watering and well ramming in layers not exc. 25cmin soft/loose soil complete all as specified and as directed.

Removal of excavated material n.exec 50 m and depostitng where directed at a level n.exec 1.5 m above the starting point complete all as specified and directed.

M&L for sand cushioning in trenches for cable protection including consolidation complete all as directed.

M&L for Sub class 'B' bricks laid dry width wise across the line of cable in treanchs as cable protection complete all as specified and directed by engr in charge.

M&L for repair & maintenance of oil fired incinerator which include following:- (a) Descaling of gap between grates. (b) Descaling of primary & secondary chamber. (c) Overhauling of burner nozzle blast tube pump, diffuser etc. (d) Replacement of fule filter, cleaning of diesel tank and fule line. (e) Replacement of spark plug & Power contactor 220 volts with 16 Amps. (f) Overhauling of Blower Motor. (g) Repair and replacement of Flame sensor and burner control unit 220 volts.

Supply and fixing battery 12V 90 AH including replacement of terminals and connecting lead of minimum 35 Sqmm multi stranded copper wire not less than 4 RM. Make : Exide New Express/Amron or equivalent

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