Annual Rate Contract Of Repairing Rewinding Of Submersible Motor Pump Sets Centrifugal MonoBlock Pump Sets Maintenance Of Tube Well Pump House At Various Scheme Under PHED Rural Sub Division Sujangarh

Repair Rewinding of Submersible motor includes full servicing and rewinding (wherever required) as per manufacturer's specification and to the satisfaction of Engineer Incharge. It includes the replacement of minor parts such as bushes (oil seal bush) Nut Bolts, washers, cable seal, gland ring, vent plug, water drain plug, etc. complete job Up to 3 HP V-6

Above 3HP to 5 HP V-6

Above 5HP to 7.5 HP V-6

Above 7-5 HP to 10 HP V-6

Above 10 HP to 12.5 HP V-6

Above 12.5 HP to 15 HP V-6

Above 15 HP to 17.5 HP V-6

Above 17.5 HP to 20 HP V-6

Motor opening cable jointing & refitting charges when rewinding is not required.

Particulars of spare parts of submersible Motor. Providing & Replacement of G.M./S.S. Bushes for all types of motors (per set of 4Nos.) including cost of sleeves

Providing & Replacement of thrust bearing for all types of motor. It includes cost of all components connected with thrust bearing.

Replacement of thrust plate for all types of motors

PART (B): REPAIR OF SUBMERSIBLE PUMP Supply and fixing spare parts for repair of pump set including cost of opening refitting, servicing, and machining, if required. It also includes the cost of nut bolt, studs, washer packing, keys etc. complete. Providing & fixing of GM neck rings parts on impeller. Plain Type V-6

Bowel typeV-6

Providing & Fixing of GM/SS bush per piece Plain Type V-6

Bowel typeV-6

Providing & replacement of G.M. Impeller Plain Type V-6

Bowel typeV-6

Providing & replacement of Nylon Impeller Plain Type V-6

Bowel typeV-6

Providing & fixing CI Diffuser/ guide vans per piece V-6

Providing & fixing Gun metal Diffuser/ guide vans per piece V-6

Providing & fixing Nylon Diffuser/ guide vans per piece V-6

Providing & fixing Microlone Guide per piece V-6

Providing & fixing of CI body per piece Plain Type V-6

Bowel typeV-6

Pump opening & fixing including machining & all finishing work for desired performance Plain Type V-6

Bowel typeV-6

Impeller welding & turning (if not replaced) Plain Type V-6

Bowel typeV-6

Maintance of centrifugal Pump sets and motors including cost of rewinding of motors, material component and accessories require to repaire pumpsets, starter etc of electric panels, deinstallation and reinstallation of pump sets with panel per month. Maintance of history sheet register, as directed by Engineer-in-charge for centrifugal pump set per month operated load centrifugal pump set (HP). 3.0 HP to 5.0 HP

6.0 HP to 12.5 HP

13 HP to 20 HP

21 HP to 30 HP

31 HP to 40 HP

41 HP to 50 HP

51 HP to 60 HP

Maintenance of tubewell which includes round the clock monitoring of tubewells of all sizes, complete repair/ rewinding of submersible pump sets including cost of material components required to repair pumpsets, starters, meters etc. of electric panel of tubewells, Lowering and Unlowering of pump sets complete in all respect, maintenance of log-books & History sheet as directed by Engineer-in-charge for tubewell per month 0.5 HP to 5 HP

6.0 HP to7.5 HP

8.0 HP to10.0 HP

11.0 HP to12.5 HP

13.0 HP to15.0 HP

16.0 HP to 25.0 HP

PART (A): REPAIR AND REWINDING OF MONOBLOCK PUMPS Rewinding of three phase squirrel cage induction motor of Monoblock pump sets including all necessary material and of the same characteristics as original with required size of super enameled copper wire (including cost of copper wire),'E' class insulation material and testing of motor on no load but to be guaranteed against testing on load at site, including transportation of motor pump to and from Div/AEn/JEn store complete as per direction of engineer in charge. 3 H.P.

SUPPLY & FIXING OF SPARE PARTS FOR MONOBLOCK PUMPSET (MOTOR + PUMP) Connection Plates Up to 10 HP

10 HP to 20 HP

Cooling Fan up to 10 HP

10 HP to 20 HP

GM/SS bush Upto 10 HP

10 HP to 20 HP

Mechanical reconditioning of Bearing sheet Upto 10 HP

10 HP to 20 HP

Mechanical reconditioning of Impeller sheet and Key way slot. Upto 10 HP

10 HP to 20 HP

Oil seal Upto 10 HP

10 HP to 20 HP

Labour charge for opening and fitting of pump sets Upto 10 HP

10 HP to 20 HP

Rewinding of three phase squirrel cage induction motor of HSC pump sets including all necessary material and of the same characteristics as original with required size of super enamelled copper wire (Including cost of copper wire) 'E' class insulation material and testing of motor on no load but to be guaranteed against testing on load at site, including making electric connection at site of installation of motor with starter, alignment with pump sets and transportation to and fro from installation site complete as per direction of engineer in charge at site. Above 15.00 HP but upto 17.50 HP

Above 17.50 HP but upto 20.00 HP

Above 20.00 HP but upto 25.00 HP

Above 25.00 HP but upto 30.00 HP

Above 30.00 HP but upto 35.00 HP

Above 35.00 HP but upto 40.00 HP

Above 40.00 HP but upto 45.00 HP

Above 45.00 HP but upto 50.00 HP

Above 50.00 HP but upto 60.00 HP

Above 60.00 HP but upto 75.00 HP

Above 75.00 HP but upto 100.00 HP

SUPPLY & FIXING OF SPARE PARTS HSC PUMP SETS (MOTOR + PUMP) Connection Plates 5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Cooling Fan 5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Fan Cover 5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

G.M./SS Gland Guide Bush 5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Shaft with Sleeve Chuck Nut 5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Shaft Chuck Nut 5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

G.M. Neck Ring 5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Bush Shaft Sleeve of G.M. 5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

G.M. Gland Cover 5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

S.S. Shaft (Non Magnetic) 5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

G.M. Shaft Sleeve Check Nut 5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

M.S. Shaft Check Nut 5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Cooling pipe set with nozzle & Nut 5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

AIR Cock 5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

JOB WORK FOR REPAIR OF PUMP MOTOR Bearing Housing (rebuilding, turning & finishing) 5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Bearing Cap (rebuilding, turning & finishing) 5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Impeller Reconditioning for all type of Pump 5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Labour Charges for Dismantling & Assembling of Pump 5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Coupling with stud and rubber bush 5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Supply & Fixing of tyre coupling sets according to relevant IS code in Centrifugal couple pump sets of approved make Unit. This job also included re-alignment of centrifugal couple pump set after fixing of tyre coupling set as per directed by Engineer-in charge. Type 14 Nos. set

Type 15 Nos. set

Type 16 Nos. set

Type 17 Nos. set

Supply and fixing Ball bearing of Various size for centrifugal/monoblock pump set of ISI Mark as per specification and approved make by EIC. 6304 or equivalent size

6305 or equivalent size

6306 or equivalent size

6307 or equivalent size

6308 or equivalent size

6309 or equivalent size

6310 or equivalent size

6311 or equivalent size

6312 or equivalent size

6316 or equivalent size

6317 or equivalent size

6318 or equivalent size

6319 or equivalent size

NU319C or equivalent size

Suuplying of super enamal copper wire suitable for rewindind of induction motor (only procured for motor rewinding)

Preventive Mintenance Routine maintenance of centrifugal coupled pump and motor including opening, cleaning, greasing and refitting / changing of ball bearing if required, gland refilling and replacing all rusted studs, replacing rubber bushes & coupling nut & bolts for coupling pulley, tightening all nut & bolts of foundation, baseplate, pump & motor etc. Checking & correcting alignment of pump & motor including necessary materials i.e. grease, nut & bolts, studs, washers, gland packing and rubber bushes etc. work done at site complete job 5 HP to 20 HP

20 HP to 30 HP

Above 30 HP and up to 50 HP

Above 50 HP and up to 100 HP

Cleaning of pump house by air blower/ vacuum cleaner or other means including removing of JALA from ceiling and walls etc. complete Job.

Cleaning of Electric Panel PMCC by air blower/vacuum cleaner or other means including tightening of loose connections etc. complete job.

Replacing of damaged/broken gland packing plate with new gland packing plate suitable for centrifugal pump shafts and nut&bolts etc. complete job. 5 HP to 20 HP

Above 20 HP and up to 30 HP

Above 30 HP and up to 50 HP

Above 50 HP and up to 100 HP

Daily/Periodical operation of valves at supply times for specified by department per sluice valves per months (Valve rod and cap to be arranged by the contractor) 80-300mm

Unlowering of submersible pump set along with lowering pipes with depth up to 120 mtr and submersible cable with safety from tube well, checking the pump set, transportation of pump set from tube well site to store as direction, receiving repaired / new pump set from store/ divisional store , testing the same, transportation to site and lowering back into tube well along with submersible cable, lowering pipes, specials etc and commissioning of the tube well. The job also includes cable jointing, checking of discharge of pump set, interconnection of lowering pipe from nearby distribution pipe line, checking of starter and reporting for completion of Job or fault/problem if any. (Upto 20 Km distance run by lowering machine).For three Phase pump set.G.I. Double Flanged Pipe Lowering Assembly of nominal dia 50 mm

Add above item 1.1 for depth above 120 mtr for each 10 mtr depth

Add above item 1.1 for distance run above 20 Km for each 5 Km distance run.

Lowering of repaired/New pump set along with lowering pipes and submersible cable with safety in Openwell For three Phase pump set having G.I double flanged/ HDPE pipe lowering asembly of size 50 mm to 80 mm. It includes receiving repaired / new pump set from store / Work shop with in boundry area of division and testing the same, transportation to site and commissioning.

Add above item for distance run above 20 Km for each 5 Km distance run.

Threading on GI Pipes different diameter as below (Rate Per Mouth Threading). The Pipes will be supplied by the Department and carting to workshop and after threading of these pipes, firm is liable to transport upto Junior Engineer concern's store own his cost. 50mm

Running expenditure of pumphouses which includes complete operation of pumpmotor, mainencance of log books as directed by Engineer-in-charge, general upkeeping of permises, security arrangements, Regular chemical dosing in CWR, cleaning and desilting of SR/CWR/SUMP once every six months, daily valve operation under the Campus of pump House and all other works as mentioned in scope of work in tender document for per pump house per month.(power supply minimum 16 hrs) (excluding repairing of pumping machinery etc.) up to 100 HP

Above 100 HP to 200 HP

Above 200 HP

Making of GI Assembly pipe for various sizes including threading, tightening, welding of flange and welding with MS Patti, holes and cable grove making as per required length of 3.00 M/ 6.00 M (Pipse and flangse shall be provided and carting these to workshop by the the department). Length of MS strip will be 100 mm, Width- 20 mm and thickness- 6 mm and to be welded around the strip with pipe and flange. Holes in the flanged will be standard size and above 12 mm dia. in size. After tightening the pipe and flanged, welding will be done at junction of flange and pipe complete in all respect. After preparing of Assembly Pipes, the firm is liable to transport these to concern's divisional store own his cost. 50mm

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