COMPREHENSIVE REPAIR, MAINTENANCE AND SERVICING OF EOT GANTRY CRANE OF CAPACITY 5 x 10 TON AND 1 x 5 TON AND OTHER CONNECTED MISC ALLIED WORKS AT TP COMPLEX AT AFS DIGARU (2ND CALL)

Amount

SCHEDULE 'A' PART-I (B/R PORTION)

M&L for load testing complete for LT/CT/Hoist motion of the 10 ton FLP EOT cranes (Installed at five different locations within TP complex) for 100% capacity using any type of dead weight, complete all as specified and as directed Measure the deflection of CT at 100% load. measure of vertical and horizontal speed with 100% load in presence of user and record duly sigend by user and Engr-in-charge. Note: - 1. Necessary weights of 10 ton shall be arranged by the contractor. 2. Shifting of load at site & shifting to different buildings / locations within TP complex using truck/mobile crane etc of suitable capacity shall be arranged by the contractor. 3. Tools tackles, chains and slings etc of suitable capacity required for load testing shall be arranged by the contractor. 4. Unit rate quoted shall be deemed to incl the cost of all above and no extra payment on this account shall be made. 5. Adjustment of brakes, motors, gear boxes, electrical system, load hook, steel wire rope, limit switches, and all connected system prior to / during / after the test shall be done by the contractor and unit rate quoted will be deemed to be included the cost of the same. Make : Rank crane ( Manufacture's No CR 551 to CR 555) Note:- The agency carryingout the load testing should have an approved Central/State govt license for the testing and after testing the contractor should provide fitness certificate of the above tested cranes from the approved testing agency.

All as per item No. 01 here-in-before but 5 ton capacity Non Flame proof EOT crane installed at B-5 building within TP complex complete all as specified and directed. Make:- Rank Crane ( Manufacture's No CR 556 )

M&L for perodic inspection/servicing of 10 Ton capacity flame proof EOT crane of any make installed at different buildings/location at TP site, to be carried out in every three months and making/keeping the cranes in serviceable condition complete all as specified and directed with and including operations for maintenance specified as under:- Note- Inspection /Servicing of 05 Nos FLP 10 Ton Cap EOT crane has to be carried out quartely basis.The Periodical inspection/servicing of above mentioned FLP cranes will be carried through the OEM or authorized dealer of OEM ie.Rank crane . Necessary servicing and maintenance report after each servicing shall be submitted by the Contractor for department record. Please refer Annexure - I to BOQ for detail scope of work.

All as per item No. 3 here-in-before but 5 ton capacity EOT crane (Non FLP) complete all as specified and directed. Note: - 1. Gear box oil shall be measured and paid separately. 2. Job shall be carried out on quarterly basis with first servicing /inspection done with in 30 days from date of commencement or as per directions of Engr-in-Charge. Note- There is 01 (one) Nos 5 Ton capacity EOT crane and quarterly inspection / servicing of crane shall be taken as one job for making payment. During inspection/servicing if any defect found in the crane the parts major/minor i.e. reqd to be changed for smooth functioning of the EOT crane will be the responsibility of the Contractor and the amount for the same is to be included in the quoted rate.

Supply only gear oil grade 680 suitable for reduction gear boxes complete all as directed.

Supply only EP 320 oil. complete all as directed.

Supply and fixing in replacement of Break Shoe of cap FLP 10 Ton crane as per existing make alongwith necessary PV, test certifcate,warranrty certificate of the OEM complete all as directed.

Supply and fixing in repair of flame proof electro hydraulic thruster brake unit 200 mm dia with 18 Kg thruster,type ETF-240 Gas Gr-II B with MDT 8/40 KGM-20 rating 100% complete all as specified and as directed. Note:- Necessary PV, test certificate and warranty certificate of the thuster brake from OEM shall be produced by the Contractor at the time of payment.

All as per item No 8 above but 160 mm dia with 18 Kg thruster,type ETF-240 Gas Gr-II B with MDT 8/40 KGM-20 rating 100% complete all as specified and as directed.

M&L for carrying out Re-calibration of V.F.D Drives siemens make by expert technician from the company . Re-calibration of V.F.D drives must be carried out by the OEM and necessary certificate in this regard should be submitted by the Contractor.

Taking down the burnt out FLP 3 phase 415 volt electric motor of any make from the elevated height after disconnecting electrically and mechanically from the system, transporting to civil workshop for repairs, dismantling the same and removing burnt out windings, cleaning the rotor and stator properly, rewinding the motor with super enammeled copper winding wire as per existing gauge, varnishing/drying etc complete, replacing the ball bearings as per existing size, reassembling the motor, shifting and installing at original position, making electrical and mechanical connections and testing for proper working complete all as specified and directed for 0.5 HP 680/685 RPM motor.

All as per item No. 11 here-in-before but for 0.75 HP 685 RPM complete all as specified and directed.

All as per item No. 11 here-in-before but for 2 HP 945 RPM complete all as specified and directed.

Supply and fixing FLP control transformer copper wound 2000 VA capacity and 415 volts/230 volts, including taking down the old unserviceable transformer complete all as specified and directed.

Supply and fixing FLP control transformer copper wound 1500 VA capacity and 415 volts/230 volts, including taking down the old unserviceable transformer complete all as specified and directed.

M/S B.H. ENTERPRISE