SPECIAL REPAIRS TO REPLACEMENT OF BER DG SETS AT MILIT GIRINAGAR, UNDER GE I RND GIRINAGAR , PUNE

Supply, installation, testing and commissioning of silent Diesel Engine driven generating set including minimum of 400 KVA/1500 RPM turbo charged, liquid cooled and coupled with 400 KVA, 415 volts, 3 phase, 4 wire,0.8 PF(Lag), 50 HZ brushless alternater, mounted on a common base frame along with all std accessories i.e. fuel tank, electric control panel, battery with leads residential silencer as per std scope of supply with AMF(Automatic mains failure) panel type 415 Volts, 3 Phase 4 wire complete relay panel for noise free compartment (acoustic enclousre) housing including following accessories for noise free 400 KVA DG, emission as per CPCB IV plus/ latest CPCB Norms complete all as specified and as directed.

(a) AMF panel OEM factory made micro processed, cubical type, floor mounted totally enclosed with locking arrangement with provision of self ventilation with wire mesh etc, complete fabricated out of CRCA sheet 14 SWG over an angle iron base frame with removable side cover, hinged front and rear panel doors for easy accessable with powder coated complete, Heat shrinkable LT Bus Bar for 3 phases and Neutral of minimum rating 850 Amps for phase and 700 Amps for neutral, internal wiring with suitable size multistranded copper conductor cable glands for external connection complete suitable for 400 KVA DG set with bypass arrangement including all LT switch gear of suitable capacity such as four pole neutral contactor of suitable ratings CTs, voltmeter,ammeter, including lamps, frequency meter,energy/hour meter with protection fuses for panel instrument battery charging system with indicator and cut off relays

ON/OFF button both from DG Set and AMF panel etc, as recommended by manufacturer and directed by Engrineer-in-Charge. (b) Diesel Engine :- The engine shall be vertical multicylinder four stroke-1500 RPM water cooled with water pump assembly battery charging alternator of suitable instrument panel , electronic in built governor starting battery heavy duty with leads( as recommended by the manufacturer) suitable size and length of exhaust pipe with necessary clading materials, exhaust coupling inside acoustic enclosure/canopy, silencer and exhaust pipe above canopy all as specified by OEM and all other standard fitting fixtures all as per OEM specification complete as per IS 1602 or BSS-649 & suitable BHP for the generator, according to IS-10002, BS 5514 supply and installation of diesel engine driven generating set incorporating engine of

minium 1500 RPM turbo charged after water cooled with alternator of 400 KVA type 415 Volts 3 phase 4 wire complete relay panel for noise free compartment (acoustic enclosure) housing all as directed by Engineer-in-charge. (c) AC alternator (Brush less)- The AC alternator(Generator) shall be designed for an out put of 400 KVA/320 KW at full load for continuous rating & 10% for over load for one hour at 0.8(leg) PF conforming to IS-4722 & 13364 or BS-5000 RPM 1500 including self excited and self regulating Electronic voltage panel with all accessories cable terminal box suitable size of glands earth terminal etc., complete all as directed by Engr-in-charge. (d) Fuel service tank : The fuel tank shall be built in type made of mild steel of 3 mm thick sheet including painting for suitable to hold fuel for not less than 16 Hrs running capacity and shall including fuel level indicator fuel

piping internally with necessary piping as recommended by the manufacturer from tank to engine and over flow etc and supplied semi rotary pump hand driven manually operated suitable to pump diesel up to 10 feet height etc complete all as specified and as directed by Engineer -in- charge. (e) The tools as per manufacturer's list shall be provided by the contractor along with the set at no extra cost. (f) Unit rate quoted shall deemed to include the Diesel oil, lub oil, coolant for Radiator etc, for smooth functioning of DG set during PH-I & PH-II complete testing and fuel tank filling of Diesel oil after PH-I & PH-II testing, topping of Lub Oil, Coolant for Radiator etc required for commissioning and testing of DG set.

(g) Invertor 100 w or required capacity of required make and CFL 23 watts with all accessories with necessary connections and wiring from DG set Battery inside the acoustic enclosure. (h) Provision of Acoustic enclosure composite type for generator set. (j) Anti vibration pad. (k) Excavation and levelling and surface dressing of earth and provision of PCC plinth of suitable size for installation of DG set & connected accessories complete etc as per manufacturer design and instruction.

(a) AMF panel OEM factory made micro processed, cubical type, floor mounted totally enclosed with locking arrangement with provision of self ventilation with wire mesh etc, complete fabricated out of CRCA sheet 14 SWG over an angle iron base frame with removable side cover, hinged front and rear panel doors for easy accessable with powder coated complete, Heat shrinkable LT Bus Bar for 3 phases and Neutral of minimum rating 700 Amps for phase and 600 Amps for neutral, internal wiring with suitable size multistranded copper conductor cable glands for external connection complete suitable for 320 KVA DG set with bypass arrangement including all LT switch gear of suitable capacity such as four pole neutral contactor of suitable ratings CTs, voltmeter,ammeter, including lamps, frequency meter,energy/hour meter with protection fuses for panel instrument battery charging system with indicator and cut off relays low and high oil pressure, high speed,

panel etc, as recommended by manufacturer and directed by Engrineer-in-Charge. (b) Diesel Engine :- The engine shall be vertical multicylinder four stroke-1500 RPM water cooled with water pump assembly battery charging alternator of suitable instrument panel , electronic in built governor starting battery heavy duty with leads( as recommended by the manufacturer) suitable size and length of exhaust pipe with necessary clading materials, exhaust coupling inside acoustic enclosure/canopy, silencer and exhaust pipe above canopy all as specified by OEM and all other standard fitting fixtures all as per OEM specification complete as per IS 1602 or BSS-649 & suitable BHP for the generator, according to IS-10002, BS 5514 supply and installation of diesel engine driven generating set incorporating engine of minium 1500 RPM turbocharged after water cooled with alternator of 320 KVA type 415 Volts 3 phase

4 wire complete relay panel for noise free compartment (acoustic enclosure) housing all as directed by Engineer-in-charge. (c) AC alternator (Brush less)- The AC alternator(Generator) shall be designed for an out put of 320 KVA/256 KW at full load for continuous rating & 10% for over load for one hour at 0.8(leg) PF conforming to IS-4722 & 13364 or BS-5000 RPM 1500 including self excited and self regulating Electronic voltage panel with all accessories cable terminal box suitable size of glands earth terminal etc : complete all as directed by Engr-in-charge. (d) Fuel service tank : The fuel tank shall be built in type made of mild steel of 3 mm thick sheet including painting for suitable to hold fuel for not less than 16 Hrs running capacity and shall including fuel level indicator fuel piping internally with necessary piping as recommended by the manufacturer from tank

to engine and over flow etc and supplied semi rotary pump hand driven manually operated suitable to pump diesel up to 10 feet height etc complete all as specified and directed by Engineer -in- charge. (e) The tools as per manufacturer's list shall be provided by the contractor along with the set at no extra cost. (f) Unit rate quoted shall deemed to include the Diesel oil, lub oil, coolant for Radiator etc, for smooth functioning of DG set during PH-I & PH-II complete testing and fuel tank filling of Diesel oil after PH-I & PH-II testing, topping of Lub Oil, Coolant for Radiator etc required for commissioning and testing of DG set. (g) Invertor 100 w or required capacity of required make and CFL 23 watts with all accessories with necessary connections and wiring from DG set Battery inside the acoustic enclosure.

(h) Provision of Acoustic enclosure composite type for generator set. (j) Anti vibration pad. (k) Excavation and levelling and surface dressing of earth and provn of PCC plinth of suitable size for installation of DG set & connected accessories complete etc as per manufacturer design and instruction.

(a) AMF panel OEM factory made micro processed, cubical type, floor mounted totally eclosed with locking arrangement with provision of self ventilation with wire mesh etc, complete fabricated out of CRCA sheet 14 SWG over an angle iron base frame with r

emovable side cover, hinged front and rear panel doors for easy accessable with powder coated complete, Heat shrinkable LT Bus Bar for 3 phases and Neutral of minimum rating 550 Amps for phase and 450 Amps for neutral, internal wiring with suitable size multistranded copper conductor cable glands for external connection complete suitable for 250 KVA DG set with bypass arrangement including all LT switch gear of suitable capacity such as four pole neutral contactor of suitable ratings CTs, voltmeter,ammeter, including lamps, frequency meter,energy/hour meter with protection fuses for panel instrument battery charging system with indicator and cut off relays low and high oil pressure, high speed,

panel etc, as recommended by manufacturer and directed by Engrineer-in-Charge. (b) Diesel Engine :- The engine shall be vertical multicylinder four stroke-1500 RPM water cooled with water pump assembly battery charging alternator of suitable instrument panel , electronic in built governor starting battery heavy duty with leads( as recommended by the manufacturer) suitable size and length of exhaust pipe with necessary clading materials, exhaust coupling inside acoustic enclosure/canopy, silencer and exhaust pipe above canopy all as specified by OEM and all other standard fitting fixtures all as per OEM specification complete as per IS 1602 or BSS-649 & suitable BHP for the generator, according to IS-10002, BS 5514 supply and installation of diesel engine driven generating set incorporating engine of minium 1500 RPM turbocharged after water cooled with alternator of 200 KVA type 415 Volts 3 phase

4 wire complete relay panel for noise free compartment (acoustic enclosure) housing all as directed by Engineer-in-charge. (c) AC alternator (Brush less)- The AC alternator(Generator) shall be designed for an out put of 250 KVA/200 KW at full load for continuous rating & 10% for over load for one hour at 0.8(leg) PF conforming to IS-4722 & 13364 or BS-5000 RPM 1500 including self excited and self regulating Electronic voltage panel with all accessories cable terminal box suitable size of glands earth terminal etc : complete all as directed by Engr-in-charge. (d) Fuel service tank : The fuel tank shall be built in type made of mild steel of 3 mm thick sheet including painting for suitable to hold fuel for not less than 16 Hrs running capacity and shall including fuel level indicator fuel piping internally with necessary piping as recommended by the manufacturer from tank to engine and over flow etc and supplied semi rotary pump hand driven manually

operated suitable to pump diesel up to 10 feet height etc complete all as specified and directed by Engineer -in- charge. (e) The tools as per manufacturer's list shall be provided by the contractor along with the set at no extra cost. (f) Unit rate quoted shall deemed to include the Diesel oil, lub oil, coolant for Radiator etc, for smooth functioning of DG set during PH-I & PH-II complete testing and fuel tank filling of Diesel oil after PH-I & PH-II testing, topping of Lub Oil, Coolant for Radiator etc required for commissioning and testing of DG set. (g) Invertor 100 w or required capacity of required make and CFL 23 watts with all accessories with necessary connections and wiring from DG set Battery inside the acoustic enclosure. (h) Provision of Acoustic enclosure composite type for generator set.

Material and Labour for Earthing complete with 60×60cm×3.15mm thick, copper earth plate electrode buried vertically in ground (not less than 2.25 meters deep below normal ground level),with top edge of earth plate not less than 1.5 meter below ground level connected to and including 20×3mm copper strip by means of bolts/nuts/check nuts and washers of galvanized steel, GI Strip encased in and including 40 mm bore GI light grade protection pipe starting from top edge of the earth plate laid in ground/floors fixed on wall. GI strip to be connected with LT Panel with provision of charcoal dust & common salt all around the earth plate 15 cm layers including necessary excavation and earth work in any type of soil/strata, provision of concrete earth pit using PCC 1:3:6 type C-2 including RCC cover using PCC 1:2:4 type B1 20 mm dia GI light grade with wire mesh and tunel for watering arrangement, complete all as shown on electrical plate No. 3 of SSR Part I includig testing after completion of earth complete all as specified and as directed.