WORK RELATED TO REPAIR REWINDING and ROUTINE MAINTENANCE OF VARIOUS PUMP MACHINARIES AND CONTROL SYSTEM AS PER SCOPE OF WORK UNDER RURAL AREA OF BLOCK KURABAD

Repair Rewinding of Submersible motor includes full servicing and rewinding (wherever required) as per manufacturer's specification and to the satisfaction of Engineer Incharge. It includes the replacement of minor parts such as bushes (oil seal bush) Nut Bolts, washers, cable seal, gland ring, vent plug, water drain plug, etc. complete job

Up to 3 HP V-6

Above 3HP to 5 HP V-6

Above 5HP to 7.5 HP V-6

Above 7-5 HP to 10 HP V-6

Plain Type V-6

Bowel typeV-6

Plain Type V-8

Bowel typeV-8

Plain Type V-6

Bowel typeV-6

Plain Type V-8

Bowel typeV-8

Plain Type V-6

Bowel typeV-6

Plain Type V-8

Bowel typeV-8

Plain Type V-6

Bowel typeV-6

Plain Type V-8

Bowel typeV-8

Plain Type V-6

Bowel typeV-6

Plain Type V-8

Bowel typeV-8

Plain Type V-6

Bowel typeV-6

Plain Type V-8

Bowel typeV-8

Plain Type V-6

Bowel typeV-6

Bowel typeV-8

up to 2 HP V-4

Above 2HP to 3 HP V-4

Above 3HP to 4 HP V-4

Providing & Replacement of G.M./S.S. Bushes for all types of motors (per set of 4Nos.) including cost of sleeves

Providing & Replacement of thrust bearing for all types of motor. It includes cost of all components connected with thrust bearing.

Replacement of thrust plate for all types of motors

Motor opening cable jointing & refitting charges when rewinding is not required each motor

Proving & fixing of motor pump coupling housing set

Repairing of submersible single phase pump sets

Providing & Fixing of GM/SS bush per piece

Providing & replacement of PVC Impeller

Providing & fixing GM Diffuser per piece

Providing & fixing Microlone Guide per piece

Providing & fixing of Bowl per piece

Pump opening & fixing including machining & all finishing work for desired performance

Providing & fixing NRV

Providing & fixing D.O.

Providing & fixing of S.S. shaft up to 2 HP

Above 2HP to 4 HP

Rewinding of three phase squirrel cage induction motor of Monoblock pump sets including all necessary material and of the same characteristics as original with required size of super enameled copper wire (including cost of copper wire),'E' class insulation material and testing of motor on no load but to be guaranteed against testing on load at site, including transportation of motor pump to and from Div/AEn/JEn store complete as per direction of engineer in charge.

SUPPLY & FIXING OF SPARE PARTS FOR MONOBLOCK PUMPSET (MOTOR + PUMP)

Connection Plates

up to 10 HP

10 HP to 20 HP

Cooling Fan

up to 10 HP

10 HP to 20 HP

GM/SS bush

Upto 10 HP

10 HP to 20 HP

Mechanical reconditioning of Bearing sheet

Upto 10 HP

10 HP to 20 HP

Mechanical reconditioning ofImpeller sheet and Key way slot

Upto 10 HP

10 HP to 20 HP

Oil seal

Upto 10 HP

10 HP to 20 HP

Labour charge for opening and fitting of pump sets

Upto 10 HP

10 HP to 20 HP

Rewinding of three phase squirrel cage induction motor of HSC pump sets including all necessary material and of the same characteristics as original with required size of super enamelled copper wire (Including cost of copper wire) 'E' class insulation material and testing of motor on no load but to be guaranteed against testing on load at site, including making electric connection at site of installation of motor with starter, alignment with pump sets and transportation to and fro from installation site complete as per direction of engineer in charge at site.

Above 15.00 HP but upto 17.50 HP

Above 17.50 HP but upto 20.00 HP

Above 20.00 HP but upto 25.00 HP

Above 25.00 HP but upto 30.00 HP

Above 30.00 HP but upto 35.00 HP

Above 35.00 HP but upto 40.00 HP

Above 40.00 HP but upto 45.00 HP

Above 45.00 HP but upto 50.00 HP

Above 50.00 HP but upto 60.00 HP

Above 60.00 HP but upto 75.00 HP

Above 75.00 HP but upto 100.00 HP

SUPPLY & FIXING OF SPARE PARTS HSC PUMP SETS (MOTOR + PUMP)

Connection Plates

5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Cooling Fan

5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Fan Cover

5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

G.M./SS Gland Guide Bush

5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Shaft with Sleeve Chuck Nut

5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Shaft Chuck Nut

5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

G.M. Neck Ring

5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Bush Shaft Sleeve of G.M.

5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

G.M. Gland Cover

5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

S.S. Shaft (Non Magnetic)

5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

G.M. Shaft Sleeve Check Nut

5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

M.S. Shaft Check Nut

5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Cooling pipe set with nozzle & Nut

5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

AIR Cock

5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

JOB WORK FOR REPAIR OF PUMP MOTOR

Bearing Housing (rebuilding, turning & finishing)

5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Bearing Cap (rebuilding, turning & finishing)

5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Impeller Reconditioning for all type of Pump

5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Labour Charges for Dismantling & Assembling of Pump

5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Coupling with stud and rubber bush

5 HP to 20 HP

20 HP to 30 HP

30 HP to 50 HP

Above 50 HP to 100 HP

Supply & Fixing of tyre coupling sets according to relevant IS code in Centrifugal couple pump sets of approved make Unit. This job also included re-alignment of centrifugal couple pump set after fixing of tyre coupling set as per directed by Engineer-in charge.

Type 14 Nos. set

Type 15 Nos. set

Type 16 Nos. set

Type 17 Nos. set

Supply and fixing Ball bearing of Various size for centrifugal/monoblock pump set of ISI Mark as per specification and approved make by EIC.

6304 or equivalent size

6305 or equivalent size

6306 or equivalent size

6307 or equivalent size

6308 or equivalent size

6309 or equivalent size

6310 or equivalent size

6311 or equivalent size

6312 or equivalent size

6316 or equivalent size

6317 or equivalent size

6318 or equivalent size

6319 or equivalent size

NU319C or equivalent size

Suuplying of super enamal copper wire suitable for rewindind of induction motor (only procured for motor rewinding)

Unlowering of submersible pump set along with lowering pipes with depth up to 120 mtr and submersible cable with safety from tube well, checking the pump set, transportation of pump set from tube well site to store as direction, receiving repaired / new pump set from store/ divisional store , testing the same, transportation to site and lowering back into tube well along with submersible cable, lowering pipes, specials etc and commissioning of the tube well. The job also includes cable jointing, checking of discharge of pump set, interconnection of lowering pipe from nearby distribution pipe line, checking of starter and reporting for completion of Job or fault/problem if any. (Upto 20 Km distance run by lowering machine)

For three Phase pump set

G.I. Double Flanged Pipe Lowering Assembly of nominal dia

HDPE Pipe Lowering Assembly of nominal dia

Add above item 2.1.1 for depth above 120 mtr for each 10 mtr depth

Add above item 2.1.1 for distance run above 20 Km for each 5 Km distance run.

For single Phase pump set

G.I. Double Flanged Pipe Lowering Assembly of nominal dia

HDPE Pipe Lowering Assembly of nominal dia

Add above item 2.1.2 for depth above 120 mtr for each 10 mtr depth

Add above item 2.1.2 for distance run above 20 Km for each 5 Km distance run.

Only unlowering of submersible pump set along with lowering pipes depth up to 120 mtr and submersible cable with safety from tube well, checking the pump set, reporting and transportation of pump set from tube well site to store as per direction.

For three phase pump set

G.I. Double Flanged Pipe Lowering Assembly of nominal dia

HDPE Pipe Lowering Assembly of nominal dia

Add above item 2.2.1 for depth above 120 mtr for each 10 mtr depth

Add above item 2.2.1 for distance run above 20 Km for each 5 Km distance run.

For single Phase pump set

G.I. Double Flanged Pipe Lowering Assembly of nominal dia

HDPE Pipe Lowering Assembly of nominal dia

Add above item 2.2.2 for depth above 120 mtr for each 10 mtr depth

Add above item 2.2.2 for distance run above 20 Km for each 5 Km distance run.

Only lowering of the submersible pump set into tube well along with submersible cable, lowering pipes depth up to 120 mtr, specials etc and commissioning of the tube well. The job also includes cable jointing, checking of discharge of pump set, interconnection of lowering pipe from nearby distribution pipe line, checking of starter and reporting for completion of Job or fault/problem if any.

For three phase pump set

G.I. Double Flanged Pipe Lowering Assembly of nominal dia

HDPE Pipe Lowering Assembly of nominal dia

Add above item 2.3.1 for depth above 120 mtr for each 10 mtr depth

Add above item 2.3.1 for distance run above 20 Km for each 5 Km distance run.

For single Phase pump set

G.I. Double Flanged Pipe Lowering Assembly of nominal dia

HDPE Pipe Lowering Assembly of nominal dia

Add above item 2.3.2 for depth above 120 mtr for each 10 mtr depth

Add above item 2.3.2 for distance run above 20 Km for each 5 Km distance run.

Increasing of lowering pipes in tube wells including cost of nut bolts and rubber gaskets / jointing material and PVC rope and transporatation of cable and extra lowering pipe from store.. However submersible cable and extra lowering pipe shall be provided by the department at store.

For three phase pump set

For Increase 2 Nos.Assembly pipe

G.I. Double Flanged Pipe Lowering Assembly of nominal dia

HDPE Pipe Lowering Assembly of nominal dia

For Increase 20 Mtr.Assembly

For single Phase pump set

For Increase 2 Nos.Assembly pipe

G.I. Double Flanged Pipe Lowering Assembly of nominal dia

HDPE Pipe Lowering Assembly of nominal dia

For Increase 20 Mtr.Assembly

Add above item 2.4.1 & 2.4.2 for depth above 20 mtr or two D/F pipe assembly for each 10 mtr depth

Add above item 2.4.1 & 2.4.2 for distance run above 20 Km for each 5 Km distance run.

Unlowering of pump set along with lowering pipes and submersible cable with safety from Openwell For three Phase pump set having G.I double flanged/ HDPE pipe lowering asembly of size 50 mm to 80 mm, checking the pump set, reporting and transportation of pump set from tube well site to store.

Add above item 2.5.1 & 2.5.2 for distance run above 20 Km for each 5 Km distance run.

Lowering of repaired/New pump set along with lowering pipes and submersible cable with safety in Openwell For three Phase pump set having G.I double flanged/ HDPE pipe lowering asembly of size 50 mm to 80 mm. It includes receiving repaired / new pump set from store / Work shop with in boundry area of division and testing the same, transportation to site and commissioning.

Add above item for distance run above 20 Km for each 5 Km distance run.

Routine maintenance of centrifugal coupled pump and motor including opening, cleaning, greasing and refitting / changing of ball bearing if required, gland refilling and replacing all rusted studs, replacing rubber bushes & coupling nut & bolts for coupling pulley, tightening all nut & bolts of foundation, baseplate, pump & motor etc. Checking & correcting alignment of pump & motor including necessary materials i.e. grease, nut & bolts, studs, washers, gland packing and rubber bushes etc. work done at site complete job

5 HP to 20 HP

20 HP to 30 HP

Above 30 HP and up to 50 HP

Above 50 HP and up to 100 HP

Cleaning of pump house by air blower/ vacuum cleaner or other means including removing of JALA from ceiling and walls etc. complete Job.

Cleaning of Electric Panel PMCC by air blower/vacuum cleaner or other means including tightening of loose connections etc. complete job.

Replacing of damaged/broken gland packing plate with new gland packing plate suitable for centrifugal pump shafts and nut&bolts etc. complete job.

5 HP to 20 HP

Above 20 HP and up to 30 HP

Above 30 HP and up to 50 HP

Above 50 HP and up to 100 HP

Labour charges for removing electric fault in wiring / making connection through lugs (with the help of cramping tool) of motor pump set with starter at headworks of water supply scheme/Tubewell/ openwell including cost of insulation tape etc..

Labour charges for replacement of defective ampere meter / volt meter with new one on existing panel board in pump house./Tubewell /openwell (new voltmeter/ampere meter will be provided by department

Labour charges for repairing of starter at site including opening and reassembling of starter with labour charges for replacing of defective parts with new one at site.(Parts will be supplied by Depatment)

Supply & filling starter oil in oil immersed starters at site.

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