PROVN OF 63 KVA DG SETS AND CERTAIN REVENUE AND MINOR WORKS AND ALLIED SERVICES UNDER GE (AF) TECH AREA AT AF STN AGRA

Amount

Supply, commissioning, erecting and testing complete of manufacturer or OEM manufactured, static silent (sound proof enclosure) Disel Engine driven Generating set of capacity 62.5 KVA, water cooled, 415 volts (AC three phase, 4 wire system of supply) 50 Hz at power factor 0.8 minimum. The DG set shall consists of diesel engine coupled to a matching alternator, through flexible coupling and mounted on common base frame and complete with control panel standardized by manufacturer, fuel tank with mounting arrangements and inlet, outlet return inlet oil arrangements, exhaust pipe complete and suitable for conditions prevalent at Agra (capacity of engine, alternators shall worked out taking all derating factors into consideration) including PCC foundation (of suitable size leaving at least 0.5m all around for ease of movement and 0.5m height), anti-vibration pads complete all as specified and directed, including all feature to comply with latest CPCB guidelines and comprising of followings all as specified and directed:-

DIESEL ENGINE : Diesel engine 1500RPM, direct injection, multi cylinders, four stroke, conforming to IS:100001/ISO3046/BS:649/BS:5514 amended upto date, for continous running capable of taking 10% overload for one hour in 12 hour, water cooled, naturally turbo charged, capable of giving adequate BHP to drive Alternator capable of delivery 62.5 KVA at outdoor atmospheric conditions at Agra ( Taking all derating factor into consideration) fitting with the following accessories subject ot the design of manufacturer:- (i) Dynamically balanced fly wheel. (ii) Air cleaner oil bath type (iii) Electronic Governor class 1 A with back up Mechanical governor class 1A Flywheel with starter ring (iv) Dry exhaust manifold with suitable exhaust residential grade silencer to reduce the noise level (v) Radiator cooling (vi) Radiator fan with guard (vii) Vaccum indicator (viii) Fuel filter and fuel houses (ix) Fuel injection pump (FIP) (x) Fan and water pump assesembly (xi) Lub oil filter and pump (xii) Electric starting system with battery charging alternator and axial type started motor including adequate number of high capacity maint free lead acid bty 12 Volts DC 180AH as per manufacturer recommendation including inter connecting cables/leads with terminals complete with starting/stopping switch voltmeter, etc 01 set (xiii) Engine safety shut down system against low oil pressure and high water pressure

(xiv) Exhaust gas driven turbo charge (xv) Oil filter (xvi) Lub oil cooler (xvii) Engine main manual with spare part list (xviii) Suitable designed acoustic enclosure as per CPCB regulations (xix) Any other item not included / specified but is a standard design of the manufacturer.

Engine insttrument panel : Engine instrument panel shall comprising of the following:- (i) Starting on /off switch. (ii) water temp auge. (iii) Hour meter cum RPM indicator (iv) Lub oil pressure gauge (v) Lub oil temperature gauge (vi) Battery charging meter (vii) Safety alarm against high water temp and lub oil pressure. (viii) Any other item not included/specified but is a standard design of the manufacturer.

ALTERNATOR shall be self excited, self regulated, brush less for 62.5 KVA continous operation at the speed of 1500RPM at 415 volts, 50Hz three phase, 4 wire system with advance electronic voltage regulator to ensure high voltage accuracy with +1% with class H insulation and SPDP enclosure directly coupled with engine through flexible couping and conforming to IS-4722 complete-01 No. Note:- Alternator should be able to deliver output rating at actual site condition.

Common fabricated base frame for engine and alternator made from structural channel, jerk proof PCC 1:2:4 mix type B1 using 20 mm graded aggregate foundation including adequate number of suitable anti-vibration pads all as per manufacture recommendations is deemed to be included in the unit rate quoted by the contractor.

Bottom mounted (or as per manufactures design) steel fuel tank fabricated out of 14 SWG MS sheet of capactiy not less than 12 hrs continous operation inside canopy with fuel level guage, drain plug locking arrangements etc with and including GI pipe connections duly laid as per moderan engineering practice complete all as specifided and directed.

Bypass arrangement by providing separate panel made out of 3mm thick CRCA sheet, outdoor type with connecting copper bus bar of suitable size from change over and set of 3 Nos indication lamp for R, Y and B and 2 Nos 4 pole on load change over switch front handle operated of capacity 100 Amp is to be installed near AMF panel complete all as specified and directed.

(i) Hour run meter. (ii) Any other item not included/ specified but is a standard design to the manufacturer.

Supply, fabricating and testing of factory mounted cubical Automatic Main Failure panel board out door type with degree of protection IP-55 conforming to IS-2147, suitable for 62.5 KVA capacity DG Set, fabricated using 14 Gauge CRCA sheet, powder coated comprising of suitable rated bus bar, internal wiring with control fuse, provn of connecting incoming and outgoing leads/ bus bar as approved with and including following accessories all as specified and directed:- (i) Master switch for auto/manual/reset/off-01 No. (ii) Ammeter digital type, of size 96X96 mm with CT's-03 Nos aux supply 230 vlts, AC, acuracyclass 1. (iii)Voltmeter digital type of size 96x96 mm to read 0-500 volts supply 230 volts, accuracy class 1.0. (iv) Digital frequency meter-01 No aux supply 230 volts, AC (v) Push button start & stop, reset-01 No. (vi) Set of lamp for indicating load a set, low pressure, high cylinder temperature, load on mains, set fails at start, low oil presure. (vi) Battery charger connected to load. (vii) Transformer of adequate rating. (viii) Ractifiers (ix) DC ampere meter and voltmeter. (x) Fault accept / reset push button. (xi) Set of relays and contactor suitable for 62.5 KVA DG Set for automatic start and automatically shut down of suitable rating and capacity adjustable to 70 to 100% and 2 Nos MCCB 4 pole, 100 Amp, 25 KA fixed on main supply and DG set supply. (xii) Change over switch 200 AMP 4 pole for bypass arrangement DG Set (xiii) Make of AMF control panel shall be as per OEM recommendations.

Note for Items No 1.00 to 2.00 : (i) All testing arrangement including T&P & consumable items such as fuel, Oil & other connected items required will be carried out by contractor for testing as per CA specification and testing sheet given in this tender documents at no extra cost to the department. (ii) Testing will be carried out in presence of testing officer detailed by GE (AF) Tech Area, Agra.

Supply, laying commessioning, testing of XLPE , armoured heavy duty electric under ground LT cable 1100 volts grade of following sizes with aluminium conductor confirming to IS 1554, laid in tranches, fixing on wall, under road crossing, etc complete all as specified and directed.

(a) 95 Sq mm 3.5 core

(b) 70 Sq mm 3.5 core

(c) 50 Sq mm 3.5 core

(d) 10 Sq mm 4.0 core

(e) 10 Sq mm 2.0 core

(f) 6 Sq mm 2.0 core

Excavation in trenches not exceeding 1.5 Mtr wide and not exceeding 1.5 Mtr depth and getting out in soft / loose soil complete all as specified and directed.

Returning , filling in , including spreading , leveling, watering and well ramming in layers n.exc. 25cm thick in soft / loose soil complete all as specified and directed.

Removing surplus excavated materials n.exc.50mtr and depositing where directed at a level n.exc 1.5 mtr above the starting point complete all as specified and directed

Material and labour for providing sand cushioning with dry fine sand including filling, spreading, levelling in layers in cable trench with approved quality of sand for protection of under ground cable complete all as specified and directed. Note : Punned thickness shall be measused and paid.

Supply & laying brick well burnt bricks sub-class 'B' locally available old size laid flat accros the length of trench for protection of cable complete all as specified and directed.

M&L Bus Bar Panel of capacity 100 Amps copper bus bar 04 Nos with fixed on insulator fixed on pole with bracket made out of FI of size 25x3mm-02 Nos including providing necessary nut, bolt & washers complete all as specified and directed.

Supply & fix MCCB 100 amps, 16 KA, 415 Volt AC, 4 pole through cable lugs of suitable size, complete all as specified & directed. Note : 1x MCCB is required to be provided in replacement on existing LT panel Board

Supply & fix in replacement of MCCB 200 amps, 25 KA, 415 Volt AC, 4 pole through cable lugs of suitable size on existing panel Board including takeing out Old u/s MCCB complete all as specified & directed.

S&F 1100 volts grade PVC insulated stranded aluminium conductor served with an inner sheathing of PVC tape and over all PVC sheathed one twin core cable flat or circular of 6.0sqmm (nominal dia) in service connections suspended by insulating hangers not more than 1.0Mtr apart including 4mm dia suspension GI wire or alongwith wall (surface type) after bracket in and including PVC conduit not less than 25mm dia with its accessories including proper fixing of conduit with saddles complete all as specified and directed.

M&L for drilling suitable for horizontal bore holes for insertion/laying of GI tubing of any description below/under road surface/floors etc with using mechanical or manual device as required at site including making good distrubed surface to match with the existing strata after laying pipe complete all as specified and directed by Engr-in-charge.

Supply and fixing/ laying in renewal of unservicable 50 mm bore GI tubes medium grade with all fittings in new or old position (walls/ ceiling/ floors etc) including necessary clamps etc complete all as specified and directed.

Supply and install 1.5 TR split units indoor/ outdoor complete with cordless remote control unit and with in built air conditioner and Plasma filter for better indoor air quality with minimum 5 star rating and EER 3.2 of capacity complete all as specified and directed.

(a) Fixing only cooling unit with grouting nuts, bolts , cutting groove to wall for gas pipe and water drainage pipe complete all as specified and directed.

(b) Fixing cutting, bent to shape copper pipe of appropriate size from out door unit to indoor unit by cutting hole to wall including brazing the copper pipe of appropriate size all as required at site.

(d) Insulation of both the copper pipe with insulating material and covering the complete pipes with PVC casing and capping of size 75x75 mm for mechanical protection of copper pipe complete.

(e) S&F MS Bracket and fasterner suitable for out door unit of split type AC.

Supply and installation of digital voltage stabilizer for automatic operation single phase naturally air cooled in door type having time delay relay (TDR) of 2 to 3 minutes including over/under voltage cut off system & designed for input variation of voltage ,copper winded ,digital voltmeter with 160 to 280 output voltage stabilizer at 230V, 50 Hz with accuracy of ± 2.5 % of any capacity of single phase automatic control of 5 KVA capacity complete all as specified and directed. Make-Volina Product ID5116877-33068800926 CodeVCDW05160/V gaurd or equivalent

M&L for sub main wiring alongwith earth wire ( green color) with two runs of single core FRLS PVC insulated, unsheathed,Multi stranded copper conductor cable of size 6.0 sqmm, 1100 volt grade rating drawn in and including concealed PVC conduit medium grade ISI marked not less than 25mm dia with standard accessories and including one run of single core FRLS PVC insulated, unsheathed, Multi stranded copper conductor cable of size 6.0 sqmm (green colour) as earth continuity and connected of common earth dolly complete all as specified & directed. Note – (i) Two runs of 6.0 Sqmm cable as current & one run of 6.0 Sqmm cable alongwith PVC conduit including its accessories shall be measured and paid one unit length. (ii) The quoted rates shall be deemed to be inclusive for cutting chases in wall/pillars/columns etc of any description for concealing the conduits to required depth & making good the disturbed surface in CM (1:3) including finishing the surface to match with the existing surface. (iii) The portion of submain wiring at ceiling shall be surface conduit of suitable size fixed on ceiling surface with using PVC rawal plug etc.

M&L for provision of sub main wiring with two runs of single core FRLS PVC insulated, unsheathed, mutistranded copper conductor cable of size 4.0 sqmm drawn in and including PVC casing & caping ISI marked not less than 25mm width with its accessories or drawn in , surface type, including one run of single core FR PVC insulated, unsheathed, mutistranded copper conductor cable of size 4.0sqmm as earth continuity and connected of common earth dolly complete all as specified & directed. Note:- Two runs of 4.0 sqmm cable & one run of 4.0 sqmm cable alongwith PVC casing & caping or PVC conduit including its accessories shall be measured and paid one unit length.

Supply and fixing sheet metal enclosure single pole and neutral with a two pin & earth plug and socket complete with one single pole MCB 20 Amps complete all as specified and directed.

M&L for factory made sheet metal enclosure 230 volts, 4 ways with 200A rated bus bar, SPN, double door type suitable for housing MCB/Isolators and fixed the same on & including mild steel hold fasts of suitable size & shape after grouting the hold fasts in the wall with and including PCC (1:2:4) type B1 using 20mm graded stone aggregate complete all as specified & directed.

Supply & fix MCB, SP, AC, 240 volts of 06 to 32 Amps capacity "C" series and making connections complete all as specified & directed.

Supply & fix Isolator, SPN, AC, 240 volts of 6-40 Amps for inductive load connected through cable lugs of suitable size, complete all as specified & directed.

M&L for point wiring concealed type with 1.50sqmm PVC insulated, unsheathed, single core, multistranded copper conductor cable 1100 volts grade including 1.5sqmm PVC insulated unsheathed solid copper conductor cable as earth continuity conductor drawn through in and including rigid PVC conduit not less than 20mm dia with its accessories, pressed steel terminal box made of 1.2mm thick MS sheet/anodised steel box, painted with one coat of red oxide primer including 3.0mm thick ISI marked laminated sheet cover for fixing switches/ socket/regulators etc & making good the disturbed surface by applying putty & matching with colour to the adjoining wall for the one light/ fan/ exhaust fan point controlled by one no piano type switch 5 Amps single pole one way complete all as specified & directed.

Supply & fix switch piano, flush type single pole, one way 5/6 Amps, 240 volts complete all as specified & directed.

Supply & fix ceiling rose, surface bakelite, 65x50mm surface type, two to three terminals, AC 240 volts complete all as specified & directed.

S&F in renewal, Surface and wall mounted Stout Plus LED is a complete range of industrial LED battens to renewal of traditional T8 battens with industrial grade heavy duty driver having THD<10%. The range is perfect for lighting large areas such as corridors, warehouse & general purpose spaces 1205x66x76 (for 20W) with polycarbonate, with one no. 20Watt LED luminaires complete and fixed to wall/ ceiling with fixing accessories and connecting up with & including twin twisted copper flexible wire from ceiling rose to fittings complete all as specified & directed. Make:- Havells model No STOUT PLUS 600BS20WLED857SPCWH and cat no LHEWEBP7IN1W020 or Philips Endura /Astra type & Model No. BN 108C LED 20S PSU NW WH or equivalent make as mentioned in tender documents.

M&L for factory made sheet metal enclosure 240 volts, 4 ways with 200A rated bus bar, SPN, double door type suitable for housing MCB/Isolators and fixed the same on & including mild steel hold fasts of suitable size & shape after grouting the hold fasts in the wall with and including PCC (1:2:4) type B1 using 20mm graded stone aggregate complete all as specified & directed.

Supply & fix heavy duty Exhaust fans 380mm,900 RPM, AC 240 volts complete all as specified & directed. Model Turbojet SP Make-Havells/BAJAJ or equivalent

M&L for point wiring concealed type with 2.50 sqmm PVC insulated, unsheathed, single core, multistranded copper conductor cable 1100 volts grade including 2.50sqmm PVC insulated unsheathed solid copper conductor cable as earth continuity conductor drawn through in and including rigid PVC conduit not less than 20mm dia with its accessories, pressed steel terminal box made of 1.2mm thick MS sheet/ anodised steel box, painted with one coat of red oxide primer including 3.0mm thick ISI marked laminated sheet cover for fixing switches/ socket/regulators etc & making good the disturbed surfaces as per existing for one independent light/ socket outlet point controlled by one no switch, SP, one way, 15 amps complete all as specified & directed.

Supply & fix switch piano, flush type single pole, one way 15/ 16 Amps, 240 volts complete all as specified & directed.

Supply and fixing of geyser of ISI marked as approved by GE suitable for geysers with 50 ltrs capacity of Copper tank, capacity complete all as specified & directed.

Supply & fixing of 15mm bore bib taps, cast copper alloy chromium plated with crutch or butterfly handle, screwed down, screwed for iron pipe or for brass ferrule complete all as specified & directed .

Supply & fix heavy duty Wall Mounted fan 400mm,1400rpm AC 240 volts complete all as specified & directed. Model Platina Remote Make-Havells/BAJAJ/Cromption.

M&L for factory made sheet metal enclosure 240 volts, 2 ways without bus bar, SPN suitable for housing MCB/Isolators and fixed the same on & including mild steel hold fasts of suitable size & shape after grouting the hold fasts in the wall with and including PCC (1:2:4) type B1 using 20mm graded stone aggregate complete all as specified & directed.

S&F LED street light 150 W efficient high output emitter with IP 66 protection including hanging arrangement (angle iron pipe and nut bolt) complete at site and complete all as specified and directed. cat Ref LSTP-150-CDL-M Make-Crompton /Havells/Bajaj or equivalent

Supply and install hi wall 1.5 TR Window type complete with cordless remote control unit and with in built air condtioner with minimum 5 star rating and EER 3.2 complete all as specified and directed. Model GBTLV ,Make-Blue star/LG/Carriar

Point wiring using approved colour coding as per IS, with Zero Halogen Flame retardant (HFFR), smoke free, non toxic, non corrosive installation cable with UNILAY construction copper conductor 1.5 Sq. mm (nominal area), single core, insulated and unsheathed stranded cable 1100 Volts grade ISI-694 marked TEC and FIA approved in & including heavy duty, electric resistance welded(ERW) stove enameled surface mounted conduit, heavy duty ISI marked as per IS:9557 (Part I) 1980 for four light points controlled by one Switch , including HFFR insulated unsheathed unitary construction copper conductor 1.5 Sq. mm nominal cross sectional area wire as earth continuity conductor up to common earth and connecting to earth dolly. All conduit accessories such as bends elbows Tee etc shall be Flame proof certified by CMRS Dhanbad complete all as specified and directed.

(a) One light/fan point controlled by One switch

S & F flame proof weather rotary switch with cable terminal box in cat aluminum alloy ( LM-6) construction, epoxy powder coated, single pole 16 Amp On/OFF type, 230 V AC certified by CMRS for Group IIA & IIB complete including compression glands complete all as specified and directed. ( Make/Model: Sufhir Cat No SS/OA/1010 or Equivalent in Baliga.

M&L for FLP-WP threaded type junction box JB/153 Upto 1" ET / M25 4 Way suitable for Flame Proof Exaust Fan of size 380mm (15") complete all as specified and directed. Make - Sudhir or Equivalent in Baliga.

Supply and fix Flame Proof Exaust Fan of size 380mm (15") electric driven with motor of capacity 0.25 HP, 1440 RPM/2350CFM single phase 230 volt 50Hz, cat no EF/140 of sudhir including hole cutting in wall for fixing exhaust fan with matching to the disturbed surface as per existing complete all as specified and directed. Make - Sudhir or Equivalent in Baliga.

Supply and fix Exaust Fan Louvers suitable for Flame Proof Exaust Fan of size 380mm (15") complete all as specified and directed. Make - Sudhir or Equivalent in Baliga.

Supply & fix Fluorescent tube light fitting. flameproof type FLP-WP of T5,2x28W including integral reflector made of alluminium alloy LM6 , with electronic ballast, bipin holders, connector block, etc., and all accessories pre-wired and including connecting up with twin core twisted flexible copper conductor with suitable size complete all as specified and directed.

Supply and laying of GI tubing medium grade including required GI fitting complete all as specified and directed for the following bore :-

(a) 80 mm bore

(b) 40 mm bore

(c) 25 mm bore

(d ) 15 mm bore

Supply & fixing for gun metal globe gate valve with iron wheel head, screwed both ends ISI mark for the following sizes complete all as specified and directed:-

(a) 40 mm bore

(b) 25 mm bore

M&L for earthing complete with galvanised steel earth plate electorde of size 60cmx60cmx6.3 mm thick buried directly in ground vertically at a depth not less than 3.75 metre below normal ground level with top edge of eath plate at a depth not less than 3.0 metre below normal ground level, earth plate surronded from all sides by 15 cm thick packed layer of charcoal dust and common salt filling in alternate layers and electrode connections by using Galvanised Iron strip of size 30 x 5 mm as earthing lead (upto the body of the equipment) by means of bolts, nuts, check, nuts and washers made of galvanised iron and thimbles and protected by medium grade 40mm dia GI Pipe connected to main switch board or main control board or equipment and GI pipe medium grade of 20mm bore for watering and including funnel, wire mesh, RCC pit cover and PCC chamber pit with PCC (1:3:6) Type C-2 (using 40mm graded stone aggregate), including excavation and earth work in any type of soil returning filling and excavation and earth work in any type of soil returning filling in approved soil and disposal of surplus soil to a distance not exceeding 50m. all as specified and shown in electrical plate No 3 of SSR 2009 (Part-1) complete all as specified and as directed by Engineer-in-charge. Note : Cost of GI Strip upto 7.5 meter shall deemed to be included in quoted rate.

M&L for GI Strip 30x5 mm for connecting all as specified and directed.

M&L for chemical earthing with copper earth plate electrode of size 900x600x5mm burried directly in earth pit not less than 4.7 mtr below normal ground level and complete size of pit 1.6 mtr x 0.60 m , earth plate connected to copper strip 32x6 mm by means of copper/brass nut, bolt duly bronzed earth strip protected with 40 mm bore light grade GI pipe from electrode and upto and including the earth test point of gun metal/ phosphorous bronze of size 75x75x25 mm, 20 mm bore watering pipe, medium grade GI pipe including funnel , wiremess providing alternate layer of 15 cm each charcoal salt and magnesium suplhate layer upto 1.20mtr and including excavation , returning in filling , removal of surplus oil to a distance not exceeding 50m , PCC pit in PCC 1:2:4 type B1 using 20 mm graded stone aggregate RCC Cover 40 mm thick in RCC (1:2:4) type B-1 using 20 mm graded stone aggregate reinforced with 8 mm dia MS deformed bars @ 100 mm C/C both ways including MS handle of 12 mm dia round bar etc to be placed on and including angle iron frame made of section 40x40x3 mm of angle iron complete all as specified and directed.

Supply & fixing earth continuity or main earthing lead 32 mm x6 mm copper strip /earth lead , laid in pipe fixed on walls or any other position including jointing by tinned copper/brass nuts, bolts and washers in addition to brazing at every joint complete all as specified and directed

Supply and fixing in replacment of On load change over switch front handle operation for open execuction and fixed in existing LT panel 4 pole 415 volts of 100 Amp capacity complete all as directed.

Supply and fixing in replacment of On load change over switch front handle operation for open execuction and fixed in existing LT panel 4 pole 415 volts of 200 Amp capacity complete all as directed.

S&F Porcelan insulator suitable for fixed 32 mm x6mm size copper srip on wall or any other position at 0.6 mtr apart complete all as specified and directed.

Vijaypower Generators Limited

Balaji Associate

GUPTA ENGINEERING WORKS

MUKTA AND COMPANY

H.S.Kochhar n Sons

BRITE INDUSTRIES