Up-gradation of Toilet in LHB Non-AC coaches.

CTIndianRailwaysStandardGeneralConditionsofContractApril2022ACSNo_2.pdf DECLARATION

ACS 1 to 10 of IR

19 AdvanceCorrectionSlip1to10toGCCcombined_compressed.pdf

Braille signage

21 ICF-MD-SPEC-253REV-00AMD-03-LATEST.pdf

23 ConservencyCharges07-09-2021.pdf Conservancy

24 DrawingandMaterialInspectionList.pdf Material

Tender Form GCC

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Checklist of the

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30 GENERALCOMPLIANCE2022.pdf

A-Stripping of Components: Up-gradation of Toilet in LHB Non-AC

Stripping of Components in LHB Non-AC coaches.

B-Toilet Area : Up-gradation of Toilet in LHB Non-AC coaches. Tenderer

Walls area: Supply and fitment for Panelling of Coach toilet with 6MM Thermoformable Decorative Polymerized Composite Panel (TDPCP) of make 1 Kommerling/Aluplast/Alstone. Must qualify HL 3 as per EN 45545. Minimum 6MM Thermoformable Decorative Polymerized Composite Panel (TDPCP) shall be used as final panelling on the metal frame. Material shall qualify EN-45545 HL-3 for fire worthiness. The skin surface shall be in wooden finishes, beige family or any other subtle design as used in aircraft. All toilets must have screwless modular fixing features for ease of assembly & dismantling.

Celling : Supply and fitment of Existing Ceiling of Toilet Inside to be replaced with 6MM Thermoformable Decorative Polymerized Composite Panel (TDPCP) of make Kommerling/Aluplast/ Alstone meeting HL 3 Compliance in thickness of minimum 6MM. Light weight Thermoformable Decorative Polymerized Composite Panel (TDPCP) shall be used as ceiling material. The sheet installation shall be fixed or openable type as required. Branded hinges and panel lock of make Southco. Industrial, dirak shall be used for easy opening and closing. Ceiling shall be installed in such a way that sagging and unevenness shall not be visible even after repeated opening and closing. Colour of these sheets shall be white or light gray in LHB NON AC coaches.

Toilet Door with Mortice type Door Opening & Closing Arrangement: Supply and fitment for Existing Toilet Door to be replaced with 3MM Thermoformable Decorative Polymerized 1 Composite Panel (TDPCP) make kommerling/Alupast/Alstone complying to EN 45545 HL 3. Both materials shall qualify EN 45545 HL 3 for fire worthiness. Provision for replacement of existing door metal frame and having 3mm TDPCP as skin material. Fitment would be of Pivoted type or with Full Length Piano type continuous hinge.

Toilet Door with Mortice type Door Opening & Closing Arrangement: Supply and fitment for Existing Door handle and lock to be replaced with new type of opening & Closing arrangement. Existing handles, Latch, and locks to be replaced with new type of opening & closing 1 arrangement of mortice lock & handle. The lock to have Handle, locking arrangement and engage/vacant indication all in one. Make -Dorma, Southco, industrialas, Dirak. For proper strengthened fitment of Mortice Latch Lock in lavatory doors of LHB coaches, side casing or side plates are required. It should also be ensured that striker plate which is fixed to door frame is also of the same make as the Lock.

Inside wash basin: Supply and fitment of Inside wash basin bowl along with 1 countertop to be made of Aluminium Polymer Composite Material as per spec. MMDTS 18008. Provision for SS304 wash basin bowl with countertop in Aluminium Polymer Composite as per MMDTS 18008 inside each toilet.

Inside Dustbin below Wash basin :Supply and fitment for Inside Dustbin panel 1 beneath wash basin counter as per spec. MMDTS 18008. Supply & Fitment of compact dustbin panels below wash basin countertop area to be made of Aluminium polymer composite material as per specification MMDTS-18008 Rev-01 with easy to access dustbin having LID and SS-304 dustbin inside. All hardware to be of Dorma, Industrilas, Dirak, Southco.

Inside Mirror: Inside Mirror: Supply and fitment for Large size flushed mirror of 5mm 1 thickness with frame of Aluminium Polymer Composite Material inside toilet as per spec. MMDTS 18008 Ref. Drg. No. - JUDW/MECH/20/696. Mirror Frame to be of Aluminium Polymer composite with aesthetically pleasing inlay design as per MMDTS 18008 (Mirror in Brand like Saint Gobain, Modi Guard, Asahi Glass) etc. Ref. Drg. No. - JUDW/MECH/20/696.

Toilet Light: Supply and fitment for Concealed LED light as per RDSO specification RDSO/PE/SPEC/TL /0091- 2016 (Rev '1'). Toilet shall be equipped with inbuilt LED type aluminum 1 spring free lights with aluminum screw concealer 3-5W/110V ACDC of diameter 76 +/-1mm and 1 number of 6- 9W/110V ACDC of diameter 100+/-1mm with 60000 hours LEDs and CRI>80 color temperature 6000-7000K. fire rating EN 45515 HL2 and tested as per RDSO Specification- RDSO/PE/SPEC/ TL/0091-2016 (Rev1').

Tap along with health faucet:Supply and fitment for Health faucet to be provided in 1 each toilet with two way bib tap. Bib cock as per Model No. - F280003CP Health Faucet as per Model No. - F1610110CP. Length of Flexible pipe ot be approx 900 mm. The sprinkler & flexible hose to be chrome plated. Bib Cock to be of Hindware Model no. F280003CP & Health Faucet to be of Hindware Model no. F160110CP or similar make of Jaquar/SuSa/ToTo/Kohler/CERA.

Toilet Paper Holder : Supply and fitment for Stainless steel or ABS Plastic Paper Roll 1 Holder for Western style toilet with Kimberley Clark Model no. 69460 or similar Make SUSA/Jaquar/Kohler/Cera/Kimberley Clark. To maintain the hygiene, and avoid pilferage, misuses & mishandling toilet paper should be in complete enclosed dispnser/holder.

Western Commode Lid Cover : Supply and fitment for Heavy Duty Commode lid with auto retractor seat cover. Brand Alpine, Tip Top, Susa or equivalent. Existing western commode to be fitted with Auto Retractor seat cover of Tip Top, Alphine or equivalent make.

Soap Dispenser:Supply and fitment for Modular type manual wall mounted liquid soap dispenser with inbuilt lock & key feature. (Brand/Make: Bobrick, Dolphin, Gojo, Merida, ACME, SUSA) Capacity - Approx. 800-1000ml. Wall mounted liquid soap dispenser with the theft resistance installation arrangement in each toilet Brand - Jaguar, Bobrick, Merida, SUSA, ACME.

Water taps for inside of toilet at wash basin: Supply and fitment for Quarter turn Bib 1 Cock. (Brand/Make- F280002CP of Hindware/Kohler/Grohe/Dolphin/Toto/Susa). Taps for inside wash basins in all the LHB Non AC coaches to be quarter turn Bib Cock in make (Brand/Make- F280002CP of Jaquar/Hindware/Kohler/GROHE/Dolphine/TOTO/SUSA).

Western commode toilet bowl & seat cover for Western Commode : Supply and 1 fitment for Exiting western commode shall be replaced with SS toilet bowl and additional shroud shall be used for better hygiene. Stainless steel toilet bowl similar to LHB toilet look. Toilet Bowl commode shall be changed and shall be shroud in FRP or FRCP material. Color of the shroud shall be in gray or other color matching with overall aesthetics to interior of toilet.

PU coated Grab Bar :Supply and fitment for Disabled Friendly grab bar to be used 1 inside toilet door in approx. 18 inch sizes x 25mm with SS- 304. PU coated disabled friendly grab bar to be used inside toilet door in approx. 18 inch sized x 25mm. The same to have Anti - Skid PU Skin Make - Jaquar/SUSA/Hindware/Southco./Industrilas/DIRAK.

Toilet Inlay : Supply and fitment for FRP or decorative Polymerised composite Panel 1 (TDPCP) floor inlay for Indian pan and western inlay. Make Kommerling/Aluplast/Alstone. Existing inlay to be replaced with new modular FRP as per MDTS 133 or TDPCP inlay. The surface shall be free from any damage, dent or undulation. The surface shall be anti-skid and shall comply with fire retardancy of HL-3 as per EN-45545.

Flooring :1.Supply and laying of two part solvent free Epoxy resin coating as flooring material in lavatory area with proper slope for drainage as per RCF Spec.MMDTS-44289 (latest) 1 EN45545-HL3 compliant 2.Proper workman ship during laying of epoxy to get proper finish around SS Pan and Epoxy interface. 3.It should be in Matt finish & PVC or Metal speckles & glitters to be used for decorative surface finish. 4.Colour- matching smilar to RAL 1000( to match interior colour scheme).

All Types of Aluminum Profiles : Supply and fitment for Profiles/ Angles/ Flats of Aluminum. All types of Aluminum profiles used for screwless mounting of wall panels including J,H,F, 90 and 135 degree profiles.

Indian Pan: Supply and fitment for Existing Pan to be replace with new pan with functionality of LHB type Pan. Existing Indian Pan to be replaced with new type of pan having inner ring for water flushing to introduced concealed flushing system

Description : Bacteria Neutralizer Dispenser : Supply and fitment for Bacteria neutralizer dispenser with inbuilt air circulation system along with bio-enzyme bacterial refills in built 1 with fragrance as per RDSO/2008/CG-11 (latest) or equivalent. Automatic Hygiene & Odour Control system with inbuilt air circulation system along with bio-enzyme bacterial refills in built with fragrance. Capacity 610ML or above for uninterrupted service. Brand- TOTO, SUSA, ACME, Water Berry.

C-Doorway & Gangway Area: Up-gradation of Toilet in LHB Non-AC

Walls and Ceiling :Supply and fitment for Side wall and ceiling panel in Non AC doorway and gangway area. Make Kommerling/Aluplast/Alstone. Side Wall - 3MM decorative polymerised composite panel (TDPCP) panels qualifying to EN45545- HL3. Color light grey or light blue or wodden color shall be used in LHB Non AC coaches. Doorway Ceiling - 3MM decorative polymerised composite panel (TDPCP) panels qualifying to EN45545- HL3. Gangway Ceiling & D Panel for Water Tank Cover - 6MM decorative polymerised composite panel (TDPCP) panels qualifying to EN45545- HL3. In case of TDPCP the surface shall be decorated and it doesn't required additional GFRE or other skin material. Branded hinges and panel lock of make Dorma, Southco., Industriala, Dirak make shall be used.

Doorway & Gangway Light :Supply and fitment for Concealed LED light as per RDSO specification RDSO/PE/SPEC/TL /0091- 2016 (Rev '1'). Doorway & Gangway shall be equipped with 1 inbuilt LED type aluminum spring free lights with aluminum screw concealer 3-5W/110V ACDC of diameter 76 +/-1mm and 1 number of 6- 9W/110V ACDC of diameter 100+/-1mm with 60000 hours LEDs and CRI>80 color temperature 6000-7000K. fire rating EN 45515 HL2 and tested as per RDSO Specification- RDSO/PE/SPEC/ TL/0091-2016 (Rev1').

Mirrors: Supply and fitment for Large size flushed mirror of 5mm thickness with 1 frame of Aluminium Polymer Composite Material outside Toilet as per spec. MMDTS-18008. Mirror frame made up of Aluminum Polymer Composite as per MMDTS 18008 Rev-1 for making it aesthetically pleasing. (Mirror in Brand like Saint Gobain, Modi Guard, Asahi Glass) etc.

Waste bin arrangement: Supply and fitment for Existing arrangement to be replaced 1 with FRP Waste Bin Arrangement with matching aesthetics and nylon belt. FRP - RCF MDTS133 (latest) or equivalent. Ref. Drg. No.- JUDW/MECH/24-845 ALT-1. To be made in FRP as per MDTS 133.Color to be matched with paint shade in doorway gangway in water based PU paint as per MMDTS 20046 Ref. Drg. No.- JUDW/MECH/24-845 ALT-1.

CDTS Panel Door: Supply and fitment for Modified CDTS panel cover to Accommodate 1 EPFS panel to be fixed with all S.S. fittings with FRP Panel for CDTS panel & Painted water base paint as per RCF MDTS 133 (latest) or equivalent. Color to be matched with paint shade in doorway gangway in water based PU paint as per MMDTS 20046

Water tap for basin: Supply and fitment for Quarter tum Bib Cock. (Brand/Make F280002CP Hindware/ kohler/Grohe/ Dolphin/TOTO/ Susa). Quarter furn Bib cock for toilets in Brand/MakeF280002CP of Hindware/ Kohler/ Grohe/ Dolphin/ TOTO/ Susa/Jaquar).

Braille Signage : Supply and fitment for Braille Signage as per ICF specification no. MD 253. Braille signage for complete toilet, Doorway & Gangway to be provided as per specification, eligibility & related drawing.

Outside wash Basin with dustbin:Supply and fitment for Outside Wash Basin Bowl along with Countertop & Below Panel to be made of Aluminum Polymer Composite Material with SS 2 Dustbin inside. Supply & Fitment of wash basin bowl with Countertop & Dustbin to be made of Aluminum polymer composite material as per specification MMDTS-18008 Rev-01 or latest along with compact panels below wash basin countertop area to be made of Aluminum polymer composite material as per specification MMDTS-18008 Rev-01 or latest with easy to access dustbin having LID All hardware to be of make Dorma, Southco, Industrialas, Dirak.