Repairs of Mobile Toilets and Associated Machinery of Municipal Council Udhampur ie General Repair with Replacement of Defective Parts of Vehicle No JK14J 4690 TATA 610

Amount

The General overhauling of Engine type 4SPCR, displacement-2956CC, power 100 Hp, Torque-300 Nm done by uplifting of Engine from machine, removing of Head and Dismantling the engine, extraction of worn out damaged parts, servicing of engine blocks etc. P/F of new parts viz:- Piston & Rings – 4 sets, Cylinder Liner-4 no’s each, Inlet Valve, 4 no’s., Exhaust Valve-4 no’s., Bearing -1set, Guides 8 no’s. spring Outlet and Exhaust Valve inner- 8 no’s. Gasket 1 set, Studs 10 no’s., Nuts/Bolts assorted, Connecting Rod assy. with Cap, Nuts, Rocker Shaft Timing Seal-1no. Tappets-8 no’s., Tappet Nuts-8 no’s. Stud ,Exhaust Manifold-1no., Pulley Crankshaft-01no. and other allied items required during re-assembling of Engine unit. Also, job includes complete machining process such as facing turning, polishing of Head to as fit the parts air tight, fitting of bearings, Seals, studs, Liners etc. and finely testing of engine by providing required Diesel etc job also include overhauling of the fuel injection pump of the vehicle by way of dismantling of pump, checking and the P/F of new spare in place of worn out parts ie Nozzle-04 no, delivery valve, feed pump, drive shaft, plunger, camshaft, pump head fitting, checking and calibration of pump on machine. The Job includes cost of material, labour, Tool & Tackles, taxes etc.

Repairs to Gear box of the vehicle by way of dismantling of gear box & removing of damaged parts and P/F of new parts in place of damaged/worn out parts i.e. Main Shaft-01 no., counter shaft-01no , speed drive shaft-01 no, 2nd speed gear-01 no, 3rd speed gear, reverse gear-01 no, shaft bolt with washer-0 no’s, double gear-01 no, roller cage with roller-02no, coupling flange-01no, taper roller bearing-02 no synchro sleeve2/3 speed-01no, shifting sleeve-01no, synchronizing ring set-01 set, front lower cover-01no, collar bushing2nd& 3rd speed gear-01no, gasket kit-01 kit, spacer 2nd&Ist gear-01 no, Gear Box oil Seal set-01 set., Rtv Silicon tube-01 no, synchro cone-01no, ball bearing-01no, gear box Housing Bolt-02 no, gear oil-02 ltr (topping). The Job includes cost of polishing main shaft, labour charges, cost of material and taxes.

Complete Moil change of the vehicle by way of flushing old Engine oil from the vehicle, washing with diesel oil and filling with fresh Engine oil- 8 ltrs, Moil Filter-01 no, Diesel filter-01 no., Airfilter-01 set, Coolant -03 ltrs. The Job includes cost of material, labour charges and taxes.

Repairs to pneumatic brake system, by dismounting the air brake booster, dismantling them, checking and cleaning of parts, then removing wornout/ defective parts, P/F of air booster diaphragm-01 no, air booster piston-01 no, unloader valve kit- 2 no’s, and bush set, testing of boosters on pressure machine, refitting the same. And Job also include repairs to DDU, checking and fitting to the vehicle. Job include the cost of material, labour charges and taxes.

Repairs to Radiator of the vehicle by dismantling/removing of radiator from the vehicle and then checking for leakage and worn out parts and then P/F of new parts in place of old/worn out parts i.e. Plastic water tank-01 no. Radiator mounting -04 no’s, thermostat valve, fab belt hose pipe set -01 set., P/F of new water body-01 No, complete Job includes cleaning of radiator with caustic soda, repairs to fins, tubes and then joining the cracked corners by binding solution to prevent leakage and fitting of the same to the vehicle after cleanings and testing. The Job includes cost of material, labour charges and taxes.

Repair to the Transmission system of the vehicle by way of dismounting of propeller shaft and removal of defective/damaged parts. Providing and fitting of Centre Bearing-01 no’s, Half Yoke-02 No’s, Cross Holder-03 No’s, Centre Bearing Coupling-01 no, Cross- 02 Nos, coupling nuts & bolts-4 No’s. slip and yoke teeth -01 set Assembling of propeller shaft and all allied works, checking of alignment. Complete Job includes the cost of material, labour charges and taxes.

Repair to clutch system of the vehicle by way of dismantling, checking, replacement of worn out/damaged parts by providing and fitting of clutch plate-1 No, pressure plate – 1 No, clutch release fork-01 No, clutch pedal lever – 01 no, clutch major assy-01 no, minor assy.-01 no, brake oil-01 ltretc and then fitting clutch assy back to the vehicle and checking. Complete job including cost of allied repair work, material and labour charges.

Repairs to the electrical system of the vehicle by way of removal of defective wiring and p/f pf new wiring complete and then replacing it with new ones, P/F of fuse box -01 no, head light assembly-02 no., rear light assy., -02 no. Horn-01 no , combination switch-01 no. including LT wire of required length, insulation tape, and then testing of new circuit on load so as to ensure proper functioning of the auto-electric circuit of the vehicle. Job includes cost of material, labour charge and taxes

Repair to the Differential of the vehicle by way of dismantling it and extracting of defective parts, cleaning, inspecting, P/F of new parts in place of defective parts i.e bevel pinion- 01 set, thrust washer-01 set, pinion oil seal – 01no, pinion nut-01 no, taper roller bearing-02 no, rear axle shaft-01 no, crown and pinion assy-01 no, spider and star assy.-01 no, crown bearing-02 no, crown washers- 02 no, chuck nut – 02 no, crown packing-01 no Differential oil-3 ltrs (Topping) Job also includes repair to rear axles cutting & welding of axles to axle shaft, Assembling of system and all allied works, complete job includes cost of material, labor charge and taxes.

Repairs to Turbo of the machine by way of removing, dismantling, checking of old worn out parts and P/F of new parts in place of worn out parts such as Turbo core, Turbo Charger Kit, Impellers, Vane and other allied work.Job includes the cost of material, labour charges and all taxes.

Repair to suspension system of the Vehicle by way of dismantling of the old damage/worn out parts and fitting of new parts king pin-02 Nos, King pin bush set - 01 Nos, Thrust bearing – 01 Nos, King pin bearing -02 Nos, Tie rod assembly – 01 set, leaf spring main – 02 Nos, center bolt – 02 Nos, U – clamp – 02 nos, spring shackle- 02 nos, cotter kit – 01 nos, spacer- 01 nos, shims – 02 Nos. Job also includes straightening and retensioning of leaf spring. Job includes the cost of material, labour charges and all taxes.

Repair to four wheel by way of dismantling/removing/checking of old and worn out parts and P/F of new parts such as bearing inner and outer Set front and rear, leather set front and rear, brake drum, front and rear oil seals, greasing and allied works. Job includes the cost of material, labour charges and all taxes.

JAIN LUBRICANTS AND MOTOR SPARE PARTS (BID ID -2385440)