Construction of New Green Field Airport at Hollongi Airport, Itanagar Arunachal Pradesh. SH Provision of Baggage Handling System

Amount

Control panel for arrival baggage handling system Design, manufacture, supply, installation testing and commissioning of MV panel (TTA) of form 3 B complying IEC 60439 in cubical construction, dust and vermin proof of minimum IP 42, free standing, floor/ wall mounted with suitable frame work, indoor type, suitable for operation on 415 V, 3 phase 4 wire 50 Hz, AC supply system. The compartmentalized panel shall be fabricated from 2 mm (+/- 10 %) thick CRCA sheet steel of frame work, door covers & partition shall be as per OEM standard and gland plate of 3 mm. thick (minimum), powder coated in approved shade after minimum 7 tank process, complete with AI. bus bars of high conductivity, SMC bus bar supports with short circuit withstand capacity of 35 KA for 1 sec, interconnections from main bus bar to switchgears with required size of copper conductor cable / aluminum strips, neutral links, copper earth bar of size 25 mm. x 5 mm. at the rear with 2 nos. stud, throughout the length of panel, control wiring with PVC insulated FRLS copper conductor cable / wires, cable alleys with top and bottom entry facility having cable gland plate , necessary metering, protection & indications and mounted with following switchgears, controls, sensors, auto/ manual switches, etc as required as per enclosed specification to meet the functional requirement of Arrival BHS system.

Instruments & Indications: - Multifunction meter with communication port& rated CT’s of 1 Amp output suitable to read - A, V, PF, Hz, KW, KVA, KVAr, KWh, KVArh, average and maximum values, maximum demand values, THD on current and Voltages, Individual harmonics up to 31st level complete – 1 set - R-Y-B phase LED indicating lamps protected with MCB’s - Protection: i) Single Phase Protection ii) Phase reversal protection iii) Under voltage protection - Surge Protection Device: type 1 +2, capable to discharge lightning impulse current 10/350 microsecond L-N/N-E= 25KA/ 100KA with incomer switch. Busbar - Rated TPN Al busbar and auxiliary bus section(s) if required complete Out going - MPCB of suitable current rating & breaking capacity of 10 KA for friction drive motor(s) of arrival carousal loop with VFD / soft starter. - MPCB of suitable current rating & breaking capacity of 10 KA for each motor of rolling shutter with starter and interlocking with conveyor & limit switches / sensors, Auto-manual switches, separate push button for UP /DOWN, etc. - Emergency stop: Provision shall be made in panel & at three (or more as per system requirement) other locations for carousel in the passenger baggage claim area. - Alarm / Time delay: Provision for time delay start, duly interconnected with buzzer and start the sequence of carousel.

- Emergency stop: Provision shall be made in panel & at three (or more as per system requirement) other locations for carousel in the passenger baggage claim area. - Alarm / Time delay: Provision for time delay start, duly interconnected with buzzer and start the sequence of carousel.

Interlock &Logic: A programmable logic to meet the operational requirement shall be worked out got approved from Engineer-in-charge. Required number of sensors and other control devices shall be provided to meet the functional logical operation of conveyor along with sequential operation of feeder conveyors as required. NOTE : Control panel shall be suitable for 65M (approx.) loop carousal.

Departure Baggage Conveyor System Weighing Scale Conveyor Design, supply, installation, testing and commissioning of following sizes heavy duty weighing scale conveyor with LCD display type weighing scale with 4 Nos. high resolutions load cells of capacity 200Kg. fitted in conveyor frame structure of height 300mm at passenger side and the other end suitably sloped for easy flow of baggage at design speed within 21-30 mtr./min. The conveyor unit shall consist of 2 ply PVC rough top belt having width 650mm (min.), pulley fitted with bearing in pillow blocks, return rollers, galvanized or epoxy coated mild steel sheet slider bed, SS side guards, suitable capacity drive unit, etc. including all electrical switchgears components, Controls, cabling / wiring & its connections / interconnections, cutting & drilling of holes/ grouting the structure / equipment, earthing, calibration & certifications of weighing scale,complete as required and as per enclosed specifications. The LCD display shall be provided in Check-in-Counters console - one at passenger side and one for the operator along with supply and installation of foot operated ON / OFF switch with necessary wiring/ cabling and its connections / interconnections,complete. (a) Length - 1200 mm (Approx.)

Despatch Conveyor Design, supply, installation, testing & commissioning of following sizes heavy duty Despatch conveyor complete with 2 ply carcass PVC smooth top type belt (Diamond cut Belt of 7.5 mm thickness is also acceptable) suitable for live loading capacity of 35 kg per linear meter having useful belt width & frame structure to match with that of integrated weighing conveyor and to meet functional requirement, suitably sloped for easy transfer of baggage from one section to adjoining section within the speed of 21-30m /sec. The despatch section unit shall consist galvanized or epoxy coated mild steel sheet slider bed, drive pulley, tension adjustment device, frame and supports, Trim / fascia covering / finishing, head and tail pulley, return rollers, side wall / guard, Vertical baggage guide / tipping device with control logic including all electrical switchgears components, cabling / wiring & its connections / interconnections, Controls, cutting & drilling of holes/ grouting the structure/ equipment, earthing, complete as required and as per enclosed specifications. (a) Length – 1200 mm (Approx.)

Control panel for departure conveyor system Design, manufacture, supply, installation testing and commissioning of MV panel (PTTA) of form 3 B complying IEC 60439 in cubical construction, dust and vermin proof of minimum IP 42, free standing, floor mounted, indoor type, suitable for operation on 415V, 3-phase 4 wire, 50 Hz, AC supply system. The compartmentalized panel shall be fabricated from 2 mm (+/- 10 %) thick CRCA sheet steel of frame work, door covers & partition shall be as per OEM standard and gland plate of 3 mm. thick (minimum), powder coated in approved shade after minimum 7 tank process, complete with AI. bus bars of high conductivity, SMC bus bar supports with short circuit withstand capacity of 35 KA for 1 sec, interconnections from main bus bar to switchgears with required size of copper conductor cable / aluminum strips, neutral links, copper earth bar of size 25 mm. x 5 mm. at the rear with 2 Nos. stud, throughout the length of panel, control wiring with PVC insulated FRLS copper conductor cable / wires, cable alleys with top and bottom entry facility having cable gland plate, necessary metering, protection & indications and mounted with following switchgears, controls, sensors, auto/ manual switches, etc. as required as per enclosed specifications to meet the functional requirement of BHS system.

Instruments&Indications : - Multifunction meter with communication port & rated CT’s of 1 Amp output suitable to read - A, V, PF, Hz, KW, KVA, KVAr, KWh, KVArh, average and maximum values, maximum demand values, THD on current and Voltages, Individual harmonics up to 31st level complete – 1 set - R-Y-B phase LED indicating lamps protected with MCB’s - Protection:i) Single Phase Protection ii) Phase reversal protection iii) Under voltage protection - Surge Protection Device :type 1+2, capable to discharge lightning impulse current 10/350 microsec L-N/N-E= 25KA/ 100KA with incomer switch.

Busbar - Rated TPN Aluminum busbar and auxiliary bus section(s),if required complete. Out going - MPCB of suitable current rating & breaking capacity of 10 KA for each motor of take away conveyor loop with starter. - MPCB of suitable current rating &breaking capacity of 10 KA for each motor of rolling shutter with starter and interlocking with conveyor & limit switches / sensors, Auto-manual switches, separate push button for UP /DOWN, etc. - MPCB of suitable current rating & breaking capacity of 10 KA for each motor of weighing scale conveyor &despatch conveyor with starter. - Provision of control switches & logic with -emergency stops, Interlock &PLC based Logiccontrol, sensors, auto manual switches, Alarm & time delay start duly interconnected with buzzer and start the sequence of carousel complete.

- Control panel should have provision towards add on switch gears, controls, cabling, wirings, etc. to extend power to weigh-scale, despatch & take away conveyor suitable for two nos. additional Check-in- counters in future. - Mimic displayof complete departure conveyor system including future expansion.

Gravity roller conveyor Design, Supply, installation, testing &commissioning of gravity rollers of required length suitable for live loading capacity of 35kg per linear meter with 60/65 mm pitch/ dia or as per manufacture's recommendation. Theconveyor frame section shall be 1000 mm in widthwith rollers, supports, cutting & drilling of holes/ groutingthe structure / equipment complete as required and as per enclosed specifications. Height of the gravity roller conveyor shall suitably have matched and sloped.

Draught Curtain Supply, installation, testing & commissioning of draught curtain cover for opening of conveyer belt of suitable size fabricated with 3mm(or 1.5 mm with reinforcement) thick PVC / Nylon Rubber flaps and fixed by SS flat strip in the opening complete as required and as per enclosed specifications (For Arrival &Departure)

Rolling Shutter Supply, installation, testing & commissioning of electrically operated rolling shutter with arrangement for auto and manual operation( from both sides – inside as well as from outside) to suit to the opening in wall/ fabricated frame structure of the building with suitable rated tubular geared motor directly coupled to the shaft of the shutter, limit switches or sensors, interlock with conveyor starter, guide channels , wiring, earthing, connection / interconnection, fixing with anchoring, painting complete as required and as per enclosed specifications.(For Arrival & Departure)

Dismantling of BHS in prefab structure of Interim Terminal Building: Dismantling of following materials/ equipment complete from prefab structure of Interim Terminal Building and stack in main terminal building or the location as approved by EIC in his store as required. The details of stacking of materials shall be done in such a way that it can be re-installed without any mis-match.

Arrival carousal with its control panel complete.

Departure conveyor system including 4 Nos. check in conveyor sets, control panel complete

Rolling shutters with all its cabling, etc.

Draught curtain complete.

Installation, testing & commissioning of arrival carousal with Add on straight section: Installation, testing & commissioning of 65 m (approx.) arrival carousal loop No. 2 as per enclosed layout in main terminal building from following items to make a complete loop including complying technical specifications, grouting the structures, etc, extending cabling / wiring from control switches, rolling shutter, etcupto control panel, connections / inter-connections, making all control logic as applicable for successful operation of arrival carousal complete as required as per site conditions: i) Electro- mechanical components including control panel, cabling, switches/ sensors etc. dismantled from prefab structure of Interim Terminal Building of 35 Mtr. loop under Item No. 10; ii) Add on straight section of arrival carousal as required underItem No. 1. NOTE: Add on straight section shall be measured on liner meter from center line of carousal and paid under item no. 1; Any other item required / modification if any, shall be included in the scope of the contractor.

Installation, testing & commissioning of departure system with Add on straight section: Installation, testing & commissioning of add on departure system as per enclosed layout in main terminal building from following items to make a complete system complying technical specification, grouting the structures, etc. extending cabling / wiring from control switches, rolling shutter, etc. upto control panel, connections / inter-connections, making all control logic as applicable for successful operation of departure system complete as required and as per site conditions: a) Electro- mechanical components including control panel, cabling, etc. dismantled from prefab structure of Interim Terminal Buildingof take away conveyor –two loops, weighing &despatch conveyor – 4 set with its LED display units & foot operated ON / OFF switch, etc. and re-installation in Check-in-counters, calibration of weighing scale complete as required. b) Synchronizing the operation of departure system with 4 set weighing &despatch conveyors installed under Item no. 5.

Installation, testing & commissioning of Draught curtain: Installation, testing & commissioning of Draught curtain as per enclosed layout in main terminal building from following SOW items to make to make a complete system complying technical specification, grouting the structures, etc. as applicable for successful operation of arrival /departure system complete as required as per site conditions: ii) Electro- mechanical components including frame, etc. dismantled from prefab structure of Interim Terminal Building under Item No. 10;

Installation, testing & commissioning of Draught curtain: Installation, testing & commissioning of Draught curtain as per enclosed layout in main terminal building from following SOW items to make to make a complete system complying technical specification, grouting the structures, etc. as applicable for successful operation of arrival /departure system complete as required as per site conditions: ii) Electro- mechanical components including frame, etc. dismantled from prefab structure of Interim Terminal Building under Item No. 10;

Operation, Preventive and Routine Maintenance of Complete Electrical System (one shift operation of 8-10 hrs / day for all days): Operation and routine Maintenance of Electrical & Mechanical Installations as provided under the contract complying Special conditions of the contract involving repairs, maintenance & attending to complaints / faults/ breakdowns and taking rectification action etc to ensure serviceability / satisfactory working conditions of the systems provided, preventive maintenance, maintenance of records / documentations, consumables etc as required and as detailed in enclosed specifications, terms & conditions covered under this contract complete.

First year of Defect Liability Period (DLP)

Second year of Defect Liability Period (DLP)

First year after DLP

Second year after DLP

Third year after DLP

Fourth year after DLP

Fifth year after DLP

All inclusive Comprehensive Maintenance Contract (AICMC): All Inclusive Comprehensive Maintenance of Complete Baggage Handling System as provided under the main contract including trouble shooting, preventive maintenance and breakdown maintenance etc. as required as per good engineering practice, recommendation of the manufacturer, instructions of Engineer-in-Charge and as per terms and conditions specified in the enclosed specification, terms & conditions. The response time in case of breakdown shall not be more than 08 hours.

First year after DLP

Second year after DLP

Third year after DLP

Fourth year after DLP

Fifth year after DLP

GANNON DUNKERLEY AND CO LTD

DElite System Engineering (India) Pvt. Ltd.