82557/E8 Repair/Maint of DG sets including connected panel, connected items and certain misc E/M works in south runway at AFS Sulur

Amount

M&L for Maintenance of DG set of capacity 160 KVA and carrying out ‘B’ check and replacement of ‘B’ check kit filters such as Oil filter, by pass filter, fuel filter,CR element and CR plates complete with ‘O’ rings and draining of Engine oil and topping up with the new engine oil complete testing all as specified and directed by the Engr-in-Charge for the following capacity DG sets:- Note :- (i) Engine oil shall be measured and paid separately (ii) Labour & transportation shall be arranged by contractor,quoted rate deemed to be inclusive in the unit rate. Make: KIRLOSKER/ CUMMINS /GREAVES/ GREAVES COTTON/ASIATIC/ RUSTON/BIRL LOMBARADINI/ASHOK LEYLAND/HONDA JAPAN

All as per item No. 1 above but for 200 KVA DG set

All as per item No. 1 above but for 250 KVA DG set

All as per item No. 1 above but for 320 KVA DG set

All as per item No. 1 above but for 400 KVA DG set

All as per item No. 1 above but for 500 KVA DG set

All as per item No. 1 above but for 810 KVA DG set

M&L for Renewal/Replacement of unserviceable batteries with maintenance free batteries of 150 AH, 12V including connecting to DG set complete all as directed by Engr-in-charge. Make:- EXIDE/ AMARON

M&L for Renewal/Replacement of unserviceable batteries with maintenance free batteries of 180 AH, 12V including connecting to DG set complete all as directed by Engr-in-charge. Make:- EXIDE/ AMARON

M&L for Renewal/Replacement of unserviceable batteries with maintenance free batteries of 100 AH, 12V including connecting to DG set complete all as directed by Engr-in-charge. Make:- EXIDE/ AMARON

Attending the breakdown of any capacity / make DG Sets, AMF Panels, Syncronise panels by Technician & helper for checking all components and rectify the fault and give report to concern JE complete all as directed by Engr-in-charge. Note :- Spare Parts for rectificatio of the fault if any shall be measured and paid seperately.

M&L for Renewal/ repairs of unserviceable automatic voltage regulator (AVR) upto 160 KVA to 200 KVA DG set including all spares, testing all as specified and directed by Engr-in-Charge. Make:- As per OEM approved make.

M&L for Renewal/ repairs of unserviceable automatic voltage regulator (AVR) above 200KVA to 320 KVA DG set including all spares, testing all as specified and directed by Engr-in-Charge. Make:- As per OEM approved make.

M&L for Renewal/ repairs of unserviceable automatic voltage regulator (AVR) above 320 KVA to 500 KVA DG set including all spares, testing all as specified and directed by Engr-in-Charge. Make:- As per OEM approved make.

M&L for Renewal/ repairs of unserviceable automatic voltage regulator (AVR) 810 KVA DG set including all spares, testing all as specified and directed by Engr-in-Charge. Make:- As per OEM approved make.

M&L for Dismantling of exhaust pipe of the DG set by unscrewing nuts and bolts and taking down the pipe with muffler removing the burnt out asbestos rope and well wrapping with new aluminium metal cladding with glass wool including cleaning the silencer, and fixing the same in its original position complete all as directed by Engr- in- Charge for DG Sets of capacity up to 160KVA .

All as per item No. 16 above but for 200 KVA DG set.

All as per item No. 16 above but for 250 KVA DG set

All as per item No. 16 above but for 320 KVA to 400 KVA DG set

All as per item No. 16 above but for 500 KVA DG set

All as per item No. 16 above but for 810 KVA DG set

M&L for Disconnecting all electrical connections from the unserviceable self starter of any make/ capacity model 24 volts and taking down the self starter and transporting to civil workshop for carrying out repairs, complete overhauling the system including replacing the unserviceable parts like bearings, carbon brushes, clutch plates etc & assembling including after repair refixing the self starter in its original position,making all connection as per DG Set OEM recomendation, testing and commissioning complete all as directed by Engr-in-charge. Note:- Supply only Armature coil, field coil shall be measured and paid separately under relevant items of this Schedule.

Supply only Armature coil for self starter of any make, any capacity and any model 24 Volts including testing complete all as directed by Engr-in-charge

M&L for Rewinding of field coil for self starter of 24 volts with fine enamelled copper conductor of same gauge with 'F' class insullation, size twins and weight with necessary insulating materials, guage of conductor suitablef any make, any capacity and any model complete all as directed by Engr-in-charge.

M&L for Disconnecting all electrical connections from the unserviceable self starter of any make/ capacity model 12 volts and taking down the self starter and transporting to civil workshop for carrying out repairs, complete overhauling the system including replacing the unserviceable parts like bearings, carbon brushes, clutch plates etc & assembling including after repair refixing the self starter in its original position,making all connection as per DG Set OEM recomendation, testing and commissioning complete all as directed by Engr-in-charge. Note:- Supply only Armature coil, field coil shall be measured and paid separately under relevant items of this Schedule.

Supply only Armature coil for self starter of any make, any capacity and any model 12 Volts, 180/200AH complete all as directed by Engr-in-charge

M&L for Rewinding of field coil for self starter of 12 volts with fine enamelled copper conductor of same gauge with 'F' class insullation, size twins and weight with necessary insulating materials, guage of conductor suitablef any make, any capacity and any model complete all as directed by Engr-in-charge.

M&L for Disconnecting the oil cooler of capacity up to 160 KVA to 200 KVA DG set of any make/ model from the existing locations duly removing of all mechanical connections and taking down the same for complete servicing opening the parts and cleaning thoroughly by using suitable cleaning material and acid and reassembling and refixing in its original position, testing and commissioning complete all as directed by Engr-in-charge

M&L for Disconnecting the oil cooler of capacity above 250 KVA to 400KVA DG set of any make/ model from the existing locations duly removing of all mechanical connections and taking down the same for complete servicing opening the parts and cleaning thoroughly by using suitable cleaning material and acid and reassembling and refixing in its original position, testing and commissioning complete all as directed by Engr-in-charge

M&L for Disconnecting the oil cooler of above 500KVA to 810 KVA DG set of any make/ model from the existing locations duly removing of all mechanical connections and taking down the same for complete servicing opening the parts and cleaning thoroughly by using suitable cleaning material and acid and reassembling and refixing in its original position, testing and commissioning complete all as directed by Engr-in-charge

M&L for Renewal/ replacement of existing unserviceable air cleaning element inner and outer with necessary ‘O’ rings for the DG sets of capacitiy160 KVA to 200KVA of existing make and model complete all as directed by Engr-in-charge: -

All as per item No. 31 above but for 250 KVA DG set.

All as per item No. 31 above but for 320 KVA DG set

All as per item No. 31 above but for 400 KVA DG set

All as per item No. 31 above but for 500 KVA DG set

All as per item No. 31 above but for 810 KVA DG set

M&L for Disconnecting all the incoming and outgoing rubber hoses and draining out the water from the choked radiator assembly of the existing make and model and various capacities of DG sets and taking down the radiator assembly by unscrewing all mechanical/electrical connections from the existing mounting, transporting the same to civil workshop for carrying out servicing, opening the top and bottom covers of radiator assembly cleaning thoroughly the chocked pipe of the radiator by using chemical detergent, lime caustic soda, cotton etc., cleaning of all the deposited sediments in the pipes/tubes including arresting of leakage by means of soldering, brazing and transporting back to site and refixing the same in its original position with suitable size nuts, bolts and washers and Anti vibrating mounting(AVM) pads as required as per OEM recomendation etc., for DG of capacity Upto 10 KVA DG Set all as specified and directed by Engr-in-Charge:

All as per item No. 37 above but for 160 to 200 KVA DG set.

All as per item No. 37 above but for 250 KVA DG set

All as per item No. 37 above but for 320 to 400 KVA DG set

All as per item No. 37 above but for 500 KVA DG set

All as per item No. 37 above but for 810 KVA DG set

M&L for Renewal of battery cable leads of copper conductor and with brass lugs terminal, for the 12V, 150/180 /200 AH batteries to self stater as that of existing size and length complete all as directed by Engr-in-charge

S&F Automatic cut off type Battery Charger suitable for 12 V, up to 10 Amp Battery complete all as directed by Engr-in-charge. Make SMPS/ Phonix

S&F Automatic cut off type Battery Charger suitable for 24 V, up to 10 Amp Battery complete all as directed by Engr-in-charge. Make SMPS/ Phonix

M&L for Renewal/replacement of 'V' belts for DG sets of capacity Upto 160 KVA as per existing size and model complete all as directed by Engr-in-charge. Make :- FENNER/ DUNLOP

All as per item No.46 above but for 200 KVA DG set.

All as per item No. 46above but for KVA DG set

All as per item No.46 above but for 320 to 400 KVA DG set

All as per item No. 46 above but for 500 KVA DG set

All as per item No. 46 above but for 810 KVA DG set+B72

M&L for Renewal/replacement of fan belts for DG sets of capacity Upto 160 KVA as per existing size and model complete all as directed by Engr-in-charge. Make :- As per OEM Recomendation

All as per item No. 52 above but for 200 KVA DG set.

All as per item No. 52 above but for 250 KVA DG set

All as per item No. 52 above but for 320 to 400 KVA DG set

All as per item No. 52 above but for 500 KVA DG set

All as per item No. 52 above but for 810 KVA DG set

M&L for Renewal/replacement of Dynamo belts for DG sets of capacity Upto 160 KVA as per existing size and model complete all as directed by Engr-in-charge. Make :- As per OEM Recomendation

All as per item No. 58 above but for 200 KVA DG set.

All as per item No. 58 above but for 250 KVA DG set

All as per item No. 58 above but for 320 to 400 KVA DG set

All as per item No. 58 above but for 500 KVA DG set

All as per item No. 58 above but for 810 KVA DG set

M&L for disconnecting & removing the unservicable DC wiring from DG set of any type/any make/any model/any capacity and rewiring with new copper wire of existing guage by providing flexible pipe including making all electrical connections as per OEM recomendation for satisfactory completion of job & checking of electrical/electronic spares working condtion and testing etc complete all as specified and directed. Note: The unit rate quoted shall deemed to be include for cost of new copper wire.

M&L for replacement of existing unserviceable water temperature gauge with new water temperature gauge for the any capacity DG set of any description inclduing making necessary electrical /mechanical connections and taking down old unserviceable one complete all as directed by Engr-in-charge. Make: OEM recomended make

M&L for replaceemnt of existing unserviceable lubricant oil temperature gauge with new lubricant oil temperature gauge for the any capacity DG set of any capacity inclduing making necessary electrical /mechanical connections and taking down old unserviceable one complete all as directed by Engr-in-charge. Make: OEM recomended make

M&L for replacement of existing unserviceable oil pressure gauge with new oil pressure gauge for the DG SET of any capacity inclduing making necessary electrical /mechanical connections and taking down old unserviceable one complete all as directed by Engr-in-charge. Make: OEM recomended make

M&L for replacement of unserviceable solenoid switch with new solenoid switch 12volts for DG set of any make and any capacity inclduing making necessary electrical /mechanical connections and taking down old unserviceable one complete all as directed by Engr-in-charge. Make :- OEM recomended

M&L for replacement of unserviceable solenoid switch with new solenoid switch 24volts for DG set of any make and any capacity inclduing making necessary electrical /mechanical connections and taking down old unserviceable one complete all as directed by Engr-in-charge. Make :- OEM recommended

S&F in repairs Starting/Ignition - key/button for any type/make of DG sets, as and when required by the department complete all as specified and directed.

S&F in repairs Volt Meter 0-500V for any type/make of DG sets, as and when required by the department complete all as specified and directed.

S&F in repairs Amps Meter for any type/make of DG sets, as and when required by the department complete all as specified and directed.

S&F in repairs Frequency Meter for any type/make of DG sets, as and when required by the department complete all as specified and directed.

S&F in repairs S.D Valve assembly for any type/make of DG sets, as and when required by the department complete all as specified and directed.

S&F in repairs Oil safety control for any type/make of DG sets, as and when required by the department complete all as specified and directed.

S&F in repairs Water safety control for any type/make of DG sets, as and when required by the department complete all as specified and directed.

S&F in repairs Water separator bowl 3247715 for any type/make of DG sets, as and when required by the department complete all as specified and directed.

S&F in repairs Hour Meter for any type/make of DG sets, as and when required by the department complete all as specified and directed.

S&F in repairs Radiator Metal Pipes for any type/make of DG sets, as and when required by the department complete all as specified and directed.

Supply and filling the new engine oil 20W/40 for toping up upto the required level complete all as directed by Engr-in-charge Make :- CASTROL/ INDIAN OIL/ SERVO

Supply and filling the new engine oil 15W/40 for toping up upto the required level complete all as directed by Engr-in-charge Make :- CASTROL/ INDIAN OIL/ SERVO

S&F in replacement of Line Voltage Monitors (LVMS) of existing make to DG set of 810KVA capacity listed parameters including testing complete all as specified and as directed. Make :- OEM recommended

S&F in replacement of Line Voltage Monitors (LVMS) of existing make to DG set capacity up to 400 to 500 KVA capacity listed parameters including testing complete all as specified and as directed. Make :- OEM recommended

S&F in replacement of Line Voltage Monitors (LVMS) of existing make to DG set capacity up to 160 to 320 KVA capacity listed parameters including testing complete all as specified and as directed. Make :- OEM recommended

Drain out the fuel from the fuel tank of DG set of up to 160 KVA to 400 KVA capacity and keeping it in separate container safely, disconnecting all the fuel lines and other mechanical connections and taking out the fuel tank for cleaning, internally and externally by removing all the accumulated dirt/ sediment, leak testing the tank and welding/ brazing including one coat of synthetic enamel paint, refixing the tank in its original position, replacing the drain plug and PVC pipe, calibrating the fuel tank, refilling the drained out fuel back into the tank and marking of liters in gauge and provision of locking arrangements complete all as directed by Engr-in-charge.

All as per item No. 86 above but for DG set of capacity 500 to 810 KVA complete all as directed by Engr-in-charge.

S&F in replacement of Rectifiers (of existing Make) for DG Set of 500 KVA to 810 KVA capacity with all listed parameters including testing complete all as specified and directed.

S&F in replacement of Rectifiers (of existing Make) for DG Set of 320 KVA to 400 KVA capacity with all listed parameters including testing complete all as specified and directed.

S&F in replacement of Rectifiers (of existing Make) for DG Set of 160 KVA to 250 KVA capacity with all listed parameters including testing complete all as specified and directed.

M &L for Removing of defective engine oil control pressure switch supply & fix new engine oil control pressure switch suitable for up to 50KVA DG set complete all as directed by Engr-in-charge.Make as per OEM Recommendation.

M&L for Removing of defective engine oil control pressure switch supply & fix new engine oil control pressure switch suitable for above 500 KVA to 810 KVA DG set complete all as directed by Engr-in-charge.Make as per OEM Recommendation.

M&L for Removing of defective engine oil control pressure switch supply & fix new engine oil control pressure switch suitable for above 320 KVA to 400 KVA DG set complete all as directed by Engr-in-charge.Make as per OEM Recommendation.

M&L for Removing of defective engine oil control pressure switch supply & fix new engine oil control pressure switch suitable for above 160 KVA to 250 KVA DG set complete all as directed by Engr-in-charge.Make as per OEM Recommendation.

M&L for disconnecting & removing the unservicable AC wiring from AMF panel of DG set of any type/ any make / any model / any capacity and rewiring with the same with suitable new copper wire to existing guage wire by providing flexible pipe including making all electrical connections as per OEM recomendation for satisfactory completion of job & replacement of electrical/electronic spares and testing etc complete all as specified and directed. Note: (i) The unit rate quoted shall deemed to be include for cost of new copper wire. (ii) Electrical/Electrnoc spares (if any required in the opinion of Engineer in charge) shall be measured & paid separately under relevant items here in after.

Supply only Push buttons.

Supply only AMF Panel Hooter

Supply only Earth fault relay.Make: OEM recomeded

Supply only Over load relay.Make: OEM recomeded

Supply only Over/Under voltage relay.Make: OEM recomeded

Supply only Auxilary relays 12v/6Amps Make: OEM recomeded

Supply only Power Contactor 4 pole,02 NO +NC,255 Amps. Make: L&T/Tc/ABB/SIEMENS/Schnieder/GE

Supply only Power Contactor 4 pole,02 NO +NC,325 Amps. Make: L&T/Tc/ABB/SIEMENS/Schnieder/GE

Supply only Power Contactor 4 pole,02 NO +NC,360 to 400Amps. Make: L&T/Tc/ABB/SIEMENS/Schnieder/GE

Supply only Power Contactor 4 pole,02 NO +NC,560 Amps. Make: L&T/Tc/ABB/SIEMENS/Schnieder/GE

Supply only Power Contactor 4 pole,02 NO +NC,700 Amps. Make: L&T/Tc/ABB/SIEMENS/Schnieder/GE

Supply only Single phase preventer. Make:- minilec/GIC

Supply only Auxiliary Relays 24Volts / 6A Make: OEM recomeded

Supply only PLC based AMF relay unit Make: OEM recomeded

Supply only Low lube oil safety switch Make: OEM recomeded

Supply only Booster Relay 24Volts / 10A Make: OEM recomeded

Supply only Battery charger 24 V /10A panel mounting type. Make: OEM recomeded

Supply onlyBattery charger 12 V /10A panel mounting type. Make: OEM recomeded

Supply only Coolant temparature sensor. Make: OEM recomeded

Supply only Power contactor 4 pole, 02NO+02NC,63 Amps. Make: L&T/Tc/ABB/SIEMENS/Schnieder/GE

Supply only contactor operating coil of Power contactor 4 pole, 02NO+02NC,255 Amps. Make: L&T/Tc/ABB/SIEMENS/Schnieder/GE

Supply only contactor operating coil of Power Contactor 4 pole,02 NO +NC,325 Amps. Make: L&T/Tc/ABB/SIEMENS/Schnieder/GE

Supply only contactor operating coil of Power Contactor 4 pole,02 NO +NC,360 to 400 Amps. Make: L&T/Tc/ABB/SIEMENS/Schnieder/GE

Supply only contactor operating coil of Power Contactor 4 pole,02 NO +NC,560 Amps. Make: L&T/Tc/ABB/SIEMENS/Schnieder/GE

Supply only contactor operating coil of Power Contactor 4 pole,02 NO +NC,700Amps. Make: L&T/Tc/ABB/SIEMENS/Schnieder/GE

Supply only contactor operating coil of Power Contactor 4 pole,02 NO +NC,32Amps. Make: L&T/Tc/ABB/SIEMENS/Schnieder/GE

Supply only contactor operating coil of Power contactor 4 pole, 02NO+02NC,25 Amp. Make: L&T/Tc/ABB/SIEMENS/Schnieder/GE

M&L for Removing the defective charging dynamo of capacity 24 Volt DC any make, model, any capacity and opening it, by removing all nuts and bolts, cleaning with necessary cleaning agent and overhauling lubricating of the rewinding the damaged winding of field coils with super enameled copper wire suitable to same existing size/guage & reconnecting the same, refixing back, in original position including making all necessary electrical/mechanical connections testing and commissioning complete all as directed by Engr-in-charge.

M&L for Removing the defective charging dynamo of capacity 12 Volt DC any make, model, any capacity and opening it, by removing all nuts and bolts, cleaning with necessary cleaning agent and overhauling lubricating of the rewinding the damaged winding of field coils with super enameled copper wire suitable to same existing size/guage & reconnecting the same, refixing back, in original position including making all necessary electrical/mechanical connections testing and commissioning complete all as directed by Engr-in-charge.

M&L for replacement of Radiator rubber hoses for water manifold and Radiator spares for160 to 200 KVA capacity DG set .

M&L for replacement of Clamp for hump hose for water manifold and Radiator spares for160 to 200 KVA capacity DG set .

M&L for replacement of Hose clamps for water manifold and Radiator spares for160 to 200 KVA capacity DG set .

M&L for replacement of hump hose for water manifold and Radiator spares for160 to 200 KVA capacity DG set .

M&L for replacement of Radiator rubber hoses for water manifold and Radiator spares for 320 to 400 KVA capacity DG .

M&L for replacement of Clamp for hump hose for water manifold and Radiator spares for 320 to 400 KVA capacity DG .

M&L for replacement of Hose clamps for water manifold and Radiator spares for 320 to 400 KVA capacity DG .

M&L for replacement of hump hose for water manifold and Radiator spares for 320 to 400 KVA capacity DG .

M&L for replacement of Radiator rubber hoses for water manifold and Radiator spares for 500 KVA capacity DG .

M&L for replacement of Clamp for hump hose for water manifold and Radiator spares for 500 KVA capacity DG .

M&L for replacement of Hose clamps for water manifold and Radiator spares for 500 KVA capacity DG .

M&L for replacement of hump hose for water manifold and Radiator spares for 500 KVA capacity DG .

M&L for replacement of Radiator rubber hoses for water manifold and Radiator spares for 810 KVA capacity DG .

M&L for replacement of Clamp for hump hose for water manifold and Radiator spares for 810 KVA capacity DG .

M&L for replacement of Hose clamps for water manifold and Radiator spares for 810 KVA capacity DG .

M&L for replacement of hump hose for water manifold and Radiator spares for 810 KVA capacity DG .

M&L for Inhibitor corrosion (coolant additive concentrate) required for top up (TVS Make) complete all as directed by Engr-in-charge.

Supply and topping up of acid mixture suitable for lead acid batteries of 12 volts complete all as directed by Engr-in-charge.

Supply and topping up of distilled water suitable for lead acid batteries of 12 volts complete all as directed by Engr-in-charge.

S&F battery brass terminal and jelly complete all as specified and directed.

M&L for Disconnecting all connection & remove the PT pump from engine and transport to OEM authorised service center and Calibration of PT pump for maximum efficiency by OEM Authorised Service center & replacement of PT Pump kit, gear gasket, etc in its original position by making all necessary connections complete whichever required under AGE E/M-II (U) AOR for smooth functioning of DG Set of 160 to 200KVA capacity complete all as directed by Engr-in-charge

All as per item No.144 above but for DG set of capacity 250KVA

All as per item No.144 above but for DG set of capacity 320KVA to 400KVA

All as per item No.144 above but for DG set of capacity 500KVA

All as per item No.144 above but for DG set of capacity 810KVA

M&L for remove the fuel injection pump from the engine transport to an authorized service centre for service, calibration and to adjust by replacing the un serviceable worn-out spares with new appropriate make minor spares and bringing and fixing to the engine and tune up for maximum efficiency all as specified and as directed for DG set of capacity up to 500 KVA :- Note: Major spares required shall be measured and paid seperately. Labour for fixing spares shall be included in this item.

Supply only orifice for 320KVA to 400 KVA capacity DG set

Supply only Barrel and Plunger for up to 320KVA to 400 KVA capacity DG set

Supply only FIP Bearing for up to 320KVA to 400 KVA capacity DG set

M&L for remove the fuel injection pump from the engine transport to an authorized service centre for service, calibration and to adjust by replacing un serviceable worn-out spares with new appropriate make minor spares and bringing and fixing to the engine and tune up for maximum efficiency all as specified and as directed for DG set capacity 63 KVA :- Note: Major spares required shall be measured and paid seperately. Labour for fixing spares shall be included in this item.

Supply only orfice for 500 KVA capacity DG set

Supply only Barrel and Plunger for 500 KVA capacity DG set

Supply only FIP Bearing for 500 KVA capacity DG set

Supply and fix self of starter Motor, 24 volts, Make LUCAS or its equivalent make approved by OEM of DG Set suitable for existing DG set above 160 KVA to 200 KVA including making all necessary electrical/mechanical connection as per recomendation of OEM of DG Set & dismantling/taking out old unserviceable self starter Motor from existing position complete all as directed by Engr-in-charge

Supply and fix self of starter Motor, 24 volts, Make LUCAS or its equivalent make approved by OEM of DG Set suitable for existing DG set above 250 KVA including making all necessary electrical/mechanical connection as per recomendation of OEM of DG Set & dismantling/taking out old unserviceable self starter Motor from existing position complete all as directed by Engr-in-charge

Supply and fix self of starter Motor, 24 volts, Make LUCAS or its equivalent make approved by OEM of DG Set suitable for existing DG set above 320 to 400 KVA including making all necessary electrical/mechanical connection as per recomendation of OEM of DG Set & dismantling/taking out old unserviceable self starter Motor from existing position complete all as directed by Engr-in-charge

Supply and fix self of starter Motor, 24 volts, Make LUCAS or its equivalent make approved by OEM of DG Set suitable for existing DG set above 500 KVA including making all necessary electrical/mechanical connection as per recomendation of OEM of DG Set & dismantling/taking out old unserviceable self starter Motor from existing position complete all as directed by Engr-in-charge

Supply and fix self of starter Motor, 12 volts, Make LUCAS or its equivalent make approved OEM of DG Set suitable for existing DG set capacity up to 810 KVA including making all necessary electrical/mechanical connection as per recomendation of OEM of DG Set & dismantling/taking out old unserviceable self starter Motor from existing position complete all as directed by Engr-in-charge

S&F Flexible Bellow suitable for 160 KVA to 250 KVA Gen Set. Make as per OEM

S&F Flexible Bellow suitable for 320 KVA to 500 KVA Gen Set. Make as per OEM

M&L for Lifting the Gen Set 160 KVA to 200 KVA after dissconnection complete from cables, Shifting to other place within 25 mtr sourrounding area and making PCC foundation of size suitable to existing DG Set with 1:2:4 PCC. Including smooth finishing. Shifting the DG Set on new foundation with all necessary arrangement of Cables Connections, Testing and commissioning complete all as directed by Engr-in-Charge. Notes :- The cost of all items & Manpower including Crane for lifting up and placing in new foundation shall be included in the quoted rates.

M&L for Lifting the Gen Set 250 KVA after dissconnection complete from cables, Shifting to other place within 25 mtr sourrounding area and making PCC foundation of size suitable to existing DG Set, with 1:2:4 PCC. Including smooth finishing. Shifting the DG Set on new foundation with all necessary arrangement of Cables Connections, Testing and commissioning complete all as directed by Engr-in-Charge. Notes :- The cost of all items & Manpower including Crane for lifting up and placing in new foundation shall be included in the quoted rates.

M&L for Servicing of DG Set panel's ACB Breaker indoor/outdoor type of any make/model/capacity, checking of switching ON/OFF & tripping system, Spring charge Motor working system,checking of all electrical mechanical components of AMF panel and Setting the same for proper working of Breaker, testing of operation manually and auto mode complete all as directed by Engr-in-charge. Note:- All the mechanical parts are thoroughly cleaned by suitable cleaning agent & moving parts are properly lubricated

M&L for Servicing of DG Set panel's MCCB Breaker indoor/outdoor type of any make/model/capacity, checking of switching ON/OFF & tripping system, checking of all electrical mechanical components of AMF panel and Setting the same for proper working of Breaker, testing of operation manually and auto mode complete all as directed by Engr-in-charge. Note:-All the mechanical parts are thoroughly cleaned by suitable cleaning agent & moving parts are properly lubricated

Supply,install, test, commissioning & run the DG set's Fly-wheel Ring of Fly-wheel Assembly of existing model,size suitable to DG Set of capacity up to 160 KVA including taking down old Unserviceable complete all as directed by Engr-in-Charge.

Supply,install, test, commissioning & run the DG set's Fly-wheel Ring of Fly-wheel Assembly of existing model,size suitable to existing DG Set of capacity 200 KVA including taking down old Unserviceable complete all as directed by Engr-in-Charge.

Supply,install, test, commissioning & run the DG set's Fly-wheel Ring of Fly-wheel Assembly of existing model,size suitable to existing DG Set of capacity 250 KVA up to 125kVA including taking down old Unserviceable complete all as directed by Engr-in-Charge.

Disconnect the Radiator and kept aside safely and taking down the old unserviceable water pump from the existing engine of DG set any make/model, capacity 160 to 200 KVA supply and fixing of new water pump & kit, reassembling the same and refixing the pump to the engine of DG set, refixing Radiator and testing, including making all Electrical/ mechanical connections, commissioning as per OEM recomendation complete all as directed by Engr-in-charge.

Disconnect the Radiator and kept aside safely and taking down the old unserviceable water pump from the existing engine of DG set any make/model, capacity 320KVA to 500 KVA supply and fixing of new water pump & kit, reassembling the same and refixing the pump to the engine of DG set, refixing Radiator and testing, including making all Electrical/ mechanical connections, commissioning as per OEM recomendation complete all as directed by Engr-in-charge.

Supply, Fix & test run the DG set after replacing Diesel feeder Pump of existing model, size suitable to DG Set of capacity 160 to 250 KVA including taking down old unserviceable complete all as directed by Engr-in-Charge.

Supply, Fix & test run the DG set after replacing Diesel feeder Pump of existing model, size suitable to DG Set of capacity 320KVA to 500 KVA including taking down old unserviceable complete all as directed by Engr-in-Charge.

Supply, Fix Diesel benjo Hose pipes of 1.0 Meter length with both edges brass clamps of existing model suitable to DG Set of capacity 160 KVA to 250 KVA including taking down old unserviceable complete all as directed by Engr-in-Charge.

Supply, Fix Diesel benjo Hose pipes of 1.0 Meter length with both edges brass clamps of existing model suitable to DG Set of capacity 320KVA up to 500 KVA including taking down old unserviceable complete all as directed by Engr-in-Charge.

M&L for disconnecting all electrical & mechanical connections, dismantle the Engine (make KIRLOSKER/ CUMMINS /GREAVES/ GREAVES COTTON/ASIATIC/ RUSTON) from 160KVA to 200 KVA DG set capacities located at various location under AGE E/M and transported to OEM Authorised service center for complete overhauling, replacing the following unservicable worn-out spares with new appropriate make minor spares & major spares (minor spares- up to Rs 2500/ Each), after assembling the spares the Engine again shfted to original existing place and reassembled to alternator & radiator,AMF panel / Electrical panel board of DG set complete testing, commissioning all as per OEM recomendation and as directed by Engr-in-charge. Note:- The quoted rate shall be inclusive of Manpower, Crane charges for transporting engine to wokshop and back after repairs . Major Spare parts shall be measured and paid separately under item No.179 to 185. The contractor has to quote supply only rate for item No. 179 to 185.

Gear fuel Pump

Total Gakets Set

Core & cooler set

Shaft rocker arm

Oil seal

Ball Bearings set

Main Bearings set (STD)

Material and labour for repairs to Alternator of DG Set 160 to 250 KVA capacity, transporting the same to the OEM authorised service center/work shop and carrying out the repairs such as taking out the burnt out winding and rewinding the alternator with copper wire of same guage turns and weight, checking of commentator, brushes complete and refixing the same in its existing position after transporting back to the site and connecting up electric connections with suitable lugs complete and testing all as specified and directed. Note: Copper winding material will be measured and paid seperately under relevant Item

All as per Item No.185 above but for DG set of 320 KVA to 400 KVA Capacity

All as per Item No.185 above but for DG set of 500 KVA Capacity.

All as per Item No.185 above but for DG set of 810 KVA Capacity

Supply only High conductivity copper conductor winding material including necessary insulation material as requred for complete all as specified and directed by Engr-in-Chrage

M&L for taking down defective Turbo Charger Assembly duly disconnecting the mechanical and electrical connections from DG Set, opening and thoroughly checking to carry out repairs complete to the Turbo Charger Kit and spares as required at site including any mechanical and reassembling and refixing the turbo charger assembly to its original position and reconnecting the same for DG set of 160 KVA and up to 200 KVA capacity including testing complete all as specified and directed.

All as per Item No.190 above but for DG set capacity 250KVA

All as per Item No.190 above but for DG Set capacity above 320KVA to 400KVA

All as per Item No.190 above but for DG Set capacity 500KVA

All as per Item No.190 above but for DG Set capacity above 500KVA to 810KVA

M&L for calibration of water pump complete, overhauling, replacing of gaskets, nuts, washers etc and reassembling the same and refixing the pump to the engine and testing including taking down the old unservicable water pump from DG set of 160 KVA and up to 200 KVA capacity and taking it out side work to workshop, complete all as specified and directed:-

All as per Item No.195 above but for DG set of 250KVA

All as per Item No.195 above but for DG set of 320KVA to 400KVA

All as per Item No.195 above but for DG set of 500KVA

All as per Item No.195 above but for DG set of 500KVA to 810KVA

M&L for dismantling & disconnecting all connection of the cylinder heads from diesel engine and sent to OEM authorised Service center for calibration and repairs by replacing the spares such as Valves, Value Guides, Valves seats and repairs kit and re-assembling to its original position with necessary Engine cylinder head gasket and O rings for DG Set of capacity above 160 KVA and up to 200 KVA including testing complete all as specified and directed:-

All as per Item No.200 above but for DG set of 250KVA

All as per Item No.200 above but for DG set of 320KVA to 400KVA

All as per Item No.200above but for DG set of 500KVA

All as per Item No.200 above but for DG set of 500KVA to 810KVA

M&L preparation of old painted surfaces of the DG Sets of the 160 KVA to 250 KVA capacity including degreasing and spray painting the DG sets with one coat of synthetic enamel paint of approved colour and writing SM/MES No including painting on concrete surfaces of foundations with black paint complete all as specified and directed.

M&L preparation of old painted surfaces of the DG Sets of the above 250 KVA and up to 400 KVA capacity including degreasing and spray painting the DG sets with one coat of synthetic enamel paint of approved colour and writing SM/MES No including painting on concrete surfaces of foundations with black paint complete all as specified and directed.

M&L preparation of old painted surfaces of the DG Sets of the above 400 KVA and up to 500 KVA capacity including degreasing and spray painting the DG sets with one coat of synthetic enamel paint of approved colour and writing SM/MES No including painting on concrete surfaces of foundations with black paint complete all as specified and directed.

M&L preparation of old painted surfaces of the DG Sets of the above 500KVA to 810 KVAcapacity including degreasing and spray painting the DG sets with one coat of synthetic enamel paint of approved colour and writing SM/MES No including painting on concrete surfaces of foundations with black paint complete all as specified and directed.

M&L Earthing complete with galvanised steel earth plate electrode 60cm x 60cm x 6mm thick buried directly in ground earth pit not less than 2.25 mtr deep below normal ground level) with top edge of plate not less than 1.5m below ground level, connecting to the Galvanised iron earth strip 32 x 6mm dia, by means of nuts, bolts, check nuts and washer etc of galvanised iron and earth lead protected by provision of GI pipe light grade 40mm bore from earth elelctrode to test point incl provn of concrete pit in PCC (1:2:4) type B-1 using 20mm graded stone agagregates with 40mm thick cover of RCC (1:2:4) reinforced with XPM sheet (weight not less than 4Kg/Sqm) and frame of angle iron 25 x 25 x 6mm with lugs 2 Nos and with 8mm dia MS bar handle made to shape, GI pipe medium grade 20mm bore pipe for watering perforated at bottom 1.75 mtr long placed on top edge of earth plate, common salt and charcoal filling test point with fixing arrangement, funnel, wire mesh and earth work in hard/dense soil, returning in and removal of surplus soil to a distance not exceeding 50mtr, complete all as specified in electrical plate No 3 of SSR Part I and connection to earth test point including testing on completion all as directed. Note:- Item of earthing includes cost of 7.5m long galvanised iron earth strip of 32 x 6mm size and protection pipe of 40mm bore GI medium grade.

S&F in replacement of microprocessor based control unit suitable to DG set of 160 KVA to 250 KVA capacity with all listed parameters as per recomendation including testing complete all as specified and directed.

S&F in replacement of microprocessor based control unit suitable to DG set of 320 KVA to 400 KVA capacity with all listed parameters as per OEM recommendation including testing complete all as specified and directed.

Supply & Fixing of 200/5 Amps Current transformers -03Nos (in three phases) including necessary wiring & misc accessroies for satisfactory completion of job taking down old unserviceable one complete all as directed by Engineer-in-Charge.

Supply & Fixing of 250/5 Amps Current transformers -03Nos(in three phases) including necessary wiring & misc accessroies for satisfactory completion of job taking down old unserviceable one complete all as directed by Engineer-in-Charge.

S&F twin core 4 Sqmm service wire 1100V grade heavy duty with PVC insulated aluminium stranded conductor served with inner sheatning of PVC tape and PVC sheathed including taking down old unserviceable complete all as directed. Make - Finolex/Havells/Standard /Finecab.

S&F twin core 6 Sqmm service wire 1100V grade heavy duty with PVC insulated aluminium stranded conductor served with inner sheatning of PVC tape and PVC sheathed including taking down old unserviceable complete all as directed . Make - Finolex/Havells/Standard /Finecab.

S&F twin core 10 Sqmm service wire 1100V grade heavy duty with PVC insulated aluminium stranded conductor served with inner sheatning of PVC tape and PVC sheathed including taking down old unserviceable complete all as directed. Make - Finolex/Havells/Standard /Finecab. Notes for items All items of BOQ :- (a) Collecting of complaints from JE/AGE on daily basis is the responsiblity of Contractor. After collecting Complaints from Complaint Register or Insturction by JE by Phone / SMS, complaint shall be completed within 48 Hours of receiving complaints. Major complaints / AMF panel wiring / Rewinding etc items shall be completed within 05 days. (b) Minimum 01 Technician with all tools, ladder and testing Equipment, as per the site requirement shall be provided by contractor daily. (c) Every month complete testing for serviceablity of DG Set for all Generator shall be done and reports submitted to Engr- in -Chage at the end of every month (if items required shall be paid under relevant items given above). (d) Documents required for complaints like Stationery, Complaint Register, Slips & Site Order Book shall be provided by the contactor. (e) safety precautions shall be responsible by the contractor. (f) Contractor to comply all the respective notes of Particular Specifications attached.

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