REPAIR/ MAINT OF DG SET AND ALLIED WORKS CHNC UNDER GE (UTILITY) UDHAMPUR

Amount

Supply , installation, testing and commissioning of outdoor type,weather proof, cubicle panel board made out of 3.15 mm thick CRCA steel sheet mounted on 60 cm long legs made out of 50 x 50 x 6 mm equal angle,embedded in PCC 1:2:4 type B-1 bocks of size 15x15x20 cm , front and back openable,double door openable up to minimum 150 deg. & removable type having magnetic catche system, lockable / openable by keys from both sides having chromium plated locks, louvers and air vent gaskets for natural air flow suitable for 3 phase 4 wire 415 volts 50 Hz ,factory febricated with suitable foamed-in PU gasket to make it dust/vermin proof , IP 54 protection, Powder coated and prewired as per standard engineering practice, the panel manufacturer should have got any one of the panel tested at CPRI earliest for short circuit current of 50 KA for one second and similar design and technology shall be adopted for fabrication of panel copy of CPRI test report shall be produce to GE along with a certificate from manufacturer of the panel that the similar design and standard have followed in these panels.complete , suitable cable glands for cable entry. The panel shall be suitable to accomodate the following equiptments :-

(c) PCC 1:3:6 type C-2 for grouting 4 legs of LT Panel Note :- (d) Various feeder shall be indicated by 50 mm high letter in white synethetic enamel paint. (e) cable entry gland made out of CP brass as per site reqmt for incoming and outgoing cable of size upto 240 sqmm 3.5 core -01 Job (f) Blank space for MCCB of rating upto 100 Amps ,4 pole 25 KA -01 No Note :- (i) Rates quoted by the contractor shall be deemed to include for:- (ii) Connection of incoming & outgoing cables using suitable size of aluminum lugs, nuts and bolts. (iii) Necessary PCC and earth work required as per the existing panel for the grouting of panel legs all as directed by Engineer-in-Charge.

S&F in repalacement fuel filter primary and secondary suitable for DG Set capacity 250KVA to 320KVA.. Cat Part No.AX1005944 of Make Greaves or equivalent in Kirloskar

S&F in replacement lub oil filter body suitable for DG Set capacity 250KVA to 320KVA. Cat Part No..AX1005707 of make of Greaves/ Kirloskar

S&F in replacement V belt . AX43,AX49, AX42,AX51 suitable for DG Set capacity 250KVA to 320KVA, Cat part N.04.249.01.0.00, 04.249.02.0.00, 04.250.01.0.00, of make Kirloskar or equivalent

S&F in replacement Fly wheel and starter ring assembly 144 teeth suitable for DG Set capacity 250KVA to 320KVA. Cat part No.4H.068.10.0.00.of make Kirloskar or equivalent

S&F in replacement battery terminal of batteries of capacity upto 12 Volt 180 AH.

S&F in replacement Lub oil pipe suitable DG Set for capacity 15KVA to 320KVA. Cat Part No.02.078.05.0.00. of make Kirloskar or equivalent

S&F in replacement tappet valve Cat part No.181027.Make of Greaves or equivalent suitable DG Set for capacity 15KVA to 320 KVA.

S&F in replacement Fuel Pipe for filter (7.5,14x14B,700PB) for BIO Diesel suitable DG Set for capacity 15KVA to 320KVA. Cat Part No.02.102.03.0.00. of make Kirloskar or equivalent

S&F in replacement Fuel Pipe return ( FIP TO TANK) for BIO Diesel suitable DG Set for capacity 15KVA to 320KVA. Cat Part No.02.102.13.0.00 of make Kirloskar or equivalent

S&F in replacement Air cleaner element suitable DG Set for capacity 10KVA to 320KVA. Cat Part No.3237963. of make Greaves or eqivalent

S&F in replacement Residential Silencer suitable for DG Set for capacity 15KVA to 320KVA. Cat Part No.02.538.10.0.00. of make Kirloskar or equivalent

S&F in replacement injector assembly of suitable for DG Set for capacity 15KVA to 320KVA. Cat Part No.6H.155.10.0.00. of make Kirlskar or equivalent as approved by GE

S&F in replacement of Hose (H.Exchanger to W.Pump) Cat Part No.6H.1145.03.0.00 of make Kirlskar or equivalent as approved by GE

S&F in replacement of Turbo charger for HA 494TC Stage III Cat Part No.04.750.01.0.00 of make Kirlskar or equivalent as approved by GE

S&F in replacement of Engine start push button Green colour 'NO' contact ( vasihno make,cat no.2xvaf,flush type) Cat Part No.03.918.17.0.00 of make Kirlskar or equivalent as approval of GE.

Taking out burnt armature, winding wire and rewinding of armature of DG Set capacity 250KVA to 320KVA with super enameled copper winding wire of existing specification, design.

Taking out burnt field coil and rewinding of field coil with super enameled copper winding wire of existing specification design and gauge for 250KVA to 320KVA DG sets.

M&L for insulation of armature with Class ‘B’ insulation and Varnishing of armature winding and drying up to desired temperature for 15KVA to 320 KVA DG Sets.

M&L for insulation of field coils with Class ‘B’ insulation and varnishing of field coils and drying up to desired temperature for For capacity 160 KVA and 250 KVA to 320 KVA Alternator of DG Sets

S&F in replacement of burnt rectifier +ve Cat Part No.0358-0069.

S&F in replacement of burnt rectifier -ve Cat Part No.0358-0070.

Reassembling of rotor and stator after rewinding and re-fixing of Alternator with Engine by assembling flexible coupling with alternator mounting with nuts, bolts including making cable connection complete including testing and commissioning at ON load for under mentioned DG sets:- (a) For capacity 250 KVA to 320 KVA DG Sets.

Dismantling of radiator and repair by welding/soldering of radiator and re-fixing the same after cleaning of radiator with soda and acid including replacement of radiator foundation nuts, bolts.

Draining out used Engine oil of DG Set and cleaning sump complete and re-filling of engine oil 15 W 40 in sealed drum (Note- Oil 15W40 shall be measured and paid separetely as supply only).

M&L for dismantling /opening of alternator of DG Set by disconnection of cable connections and flexible coupling, nuts/bolts and alternator foundation nut, bolts including taken plate form strip opening of alternator and checking out burnt out parts for following capacites :- (a) For capacity 160 KVA to 320 KVA DG Sets.

S&F in replacement of Engine stop push button Red colour 'NO' contact ( vasihno make,cat no.2xvaf,flush type) of Cat Part No.03.918.18.0.00 of make Kirloskar or equivalent as approval of GE.

S&F in replacement of Header for L.O cooler & filter Cat Part No.3H.192.01.0.00 of make Kirloskar or equivalent as approved by GE

S&F in replacement of Breather Pipe for 160 & 250 KVACat Part No.F6.138.01.0.00 of make Kirloskar or equivalent as approved by GE

S&F in replacement of Alternator starter 12 Volt.Cat Part No.06.034.02.0.00 of make Kirloskar (Lucas) or equivalent as approved by GE

S&F in replacement of Alternator starter 24volt. Cat Part No.06.034.06.0.00. of make Kirloskar (Lucas) or equivalent as approved by GE

S&F in replacement of Governer Assembly. Cat Part No. CCI.099.017.0.00. of make Kirloskar (Lucas) or equivalent as approved by GE

S&F in replacement of stop solenoid assly energis to run 12v two coil Cat Part No.0307-2546 of make Crompton Greaves or equivalent as approved by GE

S&F in replacement of start solenoid assly energis to run 12v two coil Cat Part No.0307-1617. of make Crompton Greaves or equivalent as approved by GE

S&F inreplacement of battery cable Assembly (For -ve & +ve ) uniiywin 4 (21sq.mm cable) 1000 mm length suitable.Cat Part No.02.950.10.0.00.

S&F in replacement of battery cable lead (copper) negative with terminal size 35 sq mm (198 cm long).(as per sample).

Supply and filling coolent for radiators. K Cool super Plus -50-50 premix.Cat part No.82.020.35.1.25. 25ltrs Packing Make : Super Plus or equivalent .

S&F in replacement of AVR variable speed DC DG.Cat Part No.02.731.13.0.00. of make Kirloskar or equivalent suitable as per site requirement.

.S&F inreplacement of Flexible pipe of M30 X 1.5 union both side (1400mm long) of make Kirloskar/equivalent as approved by GE.

Overhauling of Fuel injector pump, taking out from DG set carefully, transportation of the same to civil work-shop for repair & complete service of FIP pump and calibration on automatic setting machine, shifting of FIP pump from civil work-shop to worksite and re-fixing the same to DG set and testing complete.160KVA to 320KVA..

S&F in replacement of slip ring assembly of 250 to 350 KVA DG set. Make;- Kirloskar or equivalent suitable as per site requirement

S&F in replacement of Bushing -Coupling DG set.Cat Part No.0512-0320. Make;- Crompton Greaves or equivalent suitable as per site requirement.

S&F in replacement of Carbon brushes of 15 KVA to 320KVA DG set.Cat Part No.06.805.21.0.00. Make;- Crompton Greaves or equivalent suitable as per site requirement

Supply only engine oil of grade 15W40 in sealed drum (packing of 208 Ltr). Make: Castrol Super/ valvolnre or equivalent approved

S&F in replacement of S96 Voltmeter 0-500V AC .AE/RISH. Cat Part No.02.856.31.0.00 of make Crompton Greaves or equivalent size as per site requirement..

S&F in replacement of S96 Ammeter 30/5A(CTR) .AE/RISH. Cat Part No.02.856.32.0.00 Crompton Greaves or equivalent size as per site requirement..

Rubbing the uneven as well as open surface of DG set with Emery paper, cleaning the grease and oil substances over the area and Applying two coats of paint of existing colour code or as directed by Engr-in-charge.

S&F in replacement of current transformer of ratio 100/5 Amps (set of three).

S&F in replacement of copper tube (Thimbles) terminal heavy duty of size 185 Sq.mm.

S&F in replacement of copper tube (Thimbles) terminal heavy duty of size 150 Sqmm.

S&F in replacement of copper tube (Thimbles) terminal heavy duty of size 120 Sq.mm

S&F in supply and replacement of indicator lamp (LED type) fitting with neon lamp in three colour (Red/Green/Yellow).

S&F in replacement of Battery 12volt 180 AH Code :- FXPO-MHD 1800.

S&F in replacement of Battery 12volt 65/75 AH Code :- EP.15-12(12M15).

M&L for repair of Battery charger with 2 volt battery 12 Nos and replacement of complete internal wiring, input filter, AC/DC convertor with PFC, DC link and output filter all as directed by Eng-in-Charge.

S&F in replacement of contactor CM 300 suitable capacity of DG Set 250 KVA

S&F in replacement of AVR variable speed DC DG suitable capacity of DG Set 250 KVA.

Supply, laying in trenches or fixed to wall etc cable 1100 Volt PVC insulated multi stranded copper conductor single core cable of size 95 sqmm cut to size all as required for connection from DG Set panel to change over and AMF panel including thimble , flexible conduit pipe all as required or directed make of cable Polycab or equivalent

Supply and laying in trenches/wall/air XLPE armoured under ground cable 1100 Volt multi stranded aluminium conductor of the following sizes Note : Excavation and earth work will be measured and paid seperately)

500 Sqmm 3.5 core

300 Sq mm 3.5 core

240 Sq mm 3.5 core

M&L for cutting of existing road for crossing of underground electric cable for laying of any size GI tubing including necessary excavation and earth work including repairing the same as per existing with PCC 1:1½:3 type A-1( using 20 mm graded stone aggregate) complete all as specified and directed by Engr-in-Charge. Note: width of trench shall be 15 cm & depth shall be upto 30 cm.

Supply & fixing main switch with sheet steel enclosure 32 amps TPN, 415 volts with HRC/ re-wireable fuses complete, all as directed by Engr-in-Charge.

Supply & fixing main switch with sheet steel enclosure 630 amps TPN, 415 volts with HRC/ re-wireable fuses complete, all as directed by Engr-in-Charge.

Supply & fixing main switch with sheet steel enclosure 400 amps TPN, 415 volts with HRC/ re-wireable fuses complete, all as directed by Engr-in-Charge.

Supply & fixing main switch with sheet steel enclosure 800 amps 4 pole, 415 volts with HRC/ re-wireable fuses complete, all as directed by Engr-in-Charge.

Supply & fixing change over switch FP 320 Amps, side handle, 415 Volt, 4 pole complete, all as directed by Engr-in-Charge.

Supply & fixing change over switch FP 400 Amps, side handle, 415 Volt, 4 pole complete, all as directed by Engr-in-Charge.

Supply & fixing change over switch FP 800 Amps,side handle, 415 Volt, 4 pole complete, all as directed by Engr-in-Charge.

Supply & fixing change over switch FP 630 Amps, side handle, 415 Volt, 4 pole complete, all as directed by Engr-in-Charge.

TARA ENTERPRISES