PROVISION OF AIR CONDITIONING FOR HARPOON MISSILE FACILITY STORAGE BUILDING AT INS TUNIR KARANJA

Amount

WATER-COOLED SCROLL TYPE CHILLER UNIT (2W + 1S) Supply, installation, testing and commissioning of ISEER certified & minimum 3 STAR rated, factory designed, pre-fabricated and floor-mounted twin scroll type water cooled chiller machine of at least 39 TR nominal capacity and working capacity not less than 37 TR complete with hermetic scroll compressors having independent refrigerant circuits & automatic stepless capacity control, water-cooled S/T flooded type condenser, S/T horizontal DX type evaporator with MS shell and seamless copper tubes with elastomeric insulation, suitable numbers of herrmatically sealed Inverter compressor/s, unit mounted variable frequency drive (VFD) along with necessary drive arrangement, lubrication system as per manufacturer's design required for smooth and trouble-free operation of the chiller package, common base frame, interconnected copper refrigerant piping along with elastomeric insulation, fittings, valves, expansion valves and accessories to interconnect compressor, condenser, chiller and expansion valve, microprocessor based control panel comprising of controls including sensors and equipped with a keyboard, LCD touchscreen access input system, protection and monitoring devices to perform control functions , wiring, vibration isolators, gauge panel, automatic safety controls, flow switch at evaporator and condenser and ozone friendly, CFC-free refrigerant R410A/407C all complete as specified and directed by the engineer-in-charge. Make: Bluestar Model No. XWC2VS-039AR3 or equivalent in Trane / Carrier / Daikin / Voltas

The chiller shall conform to the following requirements / specifications: [i] Chilled water inlet/outlet temperature: 12/7 ˚C [ii] Evaporator fouling factor: 0.00010 ⁰Fft²hr/Btu [iii] Evaporator side pressure drop: 3 m of H2O (maximum) [iv] Condenser water inlet/outlet temperature: 32/36 ˚C [v] Condenser fouling factor: 0.00025 ⁰Fft²hr/Btu [vi] Condenser side pressure drop: 6 m of H2O (maximum) [vii] Minimum COP @ 100% load: 5.6 at ISEER conditions [viii] Minimum IPLV @ 100% load: 7.36 kW/kW at ISEER conditions [ix] Refrigerant (Ozone friendly type): R407C/410A [x] Test standard: ARI 550 / 590 NOTES: [i] The quoted rate shall be inclusive of variable frequency drive (VFD) configured in accordance with site parameters, victaulic coupling and system integrator capable of giving industry standard (Modbus/BACnet) output to BMS for critical parameters. [ii] Mapping shall be required for all critical points displayed on the chiller control panel. The chiller shall be BMS compatible and shall have RS485 / RS232 serial communication protocol. [iii] The unit shall be suitable for 3- Phase, 415 V ± 10%, 50 Hz AC electric supply,with a built-in microprocessor based control panel. [iv] Initial / first charge of refrigerant gas & compressor shall be deemed included in the quoted rate. [v] Necessary civil work viz. foundation for placement of chillers, etc. shall be deemed included in the scope of work.

CHILLED WATER CIRCULATION PUMP (2W + 1S) Supply, installation, testing and commissioning of monoblock, self-priming, single-stage centrifugal pump, capable of 7.9 LPS discharge at 14 MWC head, having cast iron casing, enclosed type dynamically balanced cast iron impeller, carbon steel pump shaft, gland packed sealing, deep groove ball bearings, etc. with TEFC squirrel cage induction motor having class 'B' insulation, IE3 efficiency, conforming to IS 12615: 2018 and suitable for operation on 3-Ph, 415 V±10%, 50 Hz AC supply, base plate, mounting channel frame, accessories and fittings, viz. pressure gauges, thermometers, drains, coupling, coupling guard, vibration isolation arrangement by means of spring / rubber type mounting duly insulated with FM approved highly- flexible, closed-cell thermal insulation of elastomeric foam based on synthetic rubber (NBR) of apppropriate thickness laminated with 12 micron aluminium foil facing with reinforced glass scrim along with adhesives and other necessary accessories complete all as specified and directed by engineer-in-charge. Make: Kirloskar (KDI- 325), Mather & Platt, Crompton Greaves NOTES: [i] Necessary civil work viz. foundation for placement of pump and pump accessories shall be covered in the scope of work.

FRP INDUCED DRAUGHT COOLING TOWER Supply, installation, testing and commissioning of FRP rectanguler/round shape, vertical, induced draught counter flow cooling tower of 80 TR size with uniform water distribution and optimal heat transfer, having tough fiberglass reinforced plastic (FRP) casing of sufficient structural strength to withstand vibrations and wind velocity upto 60 m/s, FRP basin, rigid honeycomb type PVC fill of suitable thickness, SS sprinklers and non-clogging sprinkler pipes, FRP drift eliminator, energy efficient induced draught axial type fans with factory set and dynamically balanced blades pitch, IE3 TEFC squirrel cage induction motor, suitable for operation on 3- Ph, 415 V, 50 Hz AC supply with IP 65 protection for enclosure, conforming to IS 12615: 2018, inlet, outlet, drain and over-flow nozzle connections, etc. complete with accessories as specified and directed by the engineer-in-charge. Make: Advance, Delta, Artech, Paharpur, Mihir NOTES: [i] Necessary civil work viz. foundation, supporting structure, etc. for placement of cooling tower shall be deemed included in the scope of work.

CONDENSER WATER PUMP (2W + 1S) Supply, installation, testing and commissioning of monobloc, self-priming, single-stage centrifugal pump, capable of 11.7 LPS discharge at 12 MWC head, having cast iron casing, enclosed type dynamically balanced cast iron impeller, carbon steel pump shaft, gland packed sealing, deep groove ball bearings, etc. with TEFC squirrel cage induction motor having class 'B' insulation, IE3 efficiency, conforming to IS 12615: 2018 and suitable for operation on 3-Ph, 415 V±10%, 50 Hz AC supply, base plate, mounting channel frame, accessories and fittings, viz. pressure gauges, thermometers, drains, coupling, coupling guard, vibration isolation arrangement by means of spring / rubber type mounting complete all as specified and directed by engineer-in-charge. Make: Kirloskar (KDI- 318), Mather & Platt, Crompton Greaves NOTES: [i] Necessary civil work viz. foundation for placement of pump and pump accessories shall be covered in the scope of work.

EXPANSION TANK FOR CHILLED WATER PIPING S & F SS- 304 closed expansion tank of 50 litre capacity with pressure rating to suit the system pressure and sized adequately to compensate for water expansion due to operating temperature variations, conforming to IS: 2825- 1969 for 'non-fired pressure vessels' complete with inter-connection piping, non-return valve, safety relief valve and pressure gauge, insulated with 50 mm thick elastomeric insulation and cladded with 26 gauge aluminium complete with accessories as specified and directed by the engineer-in-charge.

HDPE MAKE-UP WATER TANK FOR COOLING TOWER S & F multilayered HDPE make-up water tank of 20000 litre (2 X 10000 litre) capacity made up of 100% virgin material, having 100% UV stabilized white outer layer, threaded lid, extra insert lid for protection against algae formation complete with inter-connection piping and non-return valve etc. complete all as specified and directed. Make: Sintex, Ajmera, Kaveri

HVAC PANEL Supply, installation, commissioning and testing of factory made, CPRI type tested, indoor, cubical compartmental type "HVAC Panel" of suitable size, conforming to IEC 61439-1 &2, IEC 61641, having both sides openable with hinged double doors & locking arrangement and IP 42 protection made out of 2.00 mm thick mild steel CRCA sheet, supported and fixed on structural frame of angle iron of suitable size, including earthing stud, labeling, painting to all internal & external exposed steel surfaces with powder coating paint (7 tank process), duly fixed in ground with PCC foundation (1:2:4) type B1, with danger notice plate of 1.6 mm thick mild steel sheet, vitreous enameled (white) with letters figures and conventional skull and bones in signal red colour, suitable for 3- Phase 4 Wire system, 500 V grade with necessary wiring, PVC sheathed stranded copper conductor of appropriate length & size, including fixing lugs, bolts, screws etc. complete with accessories as specified and directed by the engineer-in-charge. Make: Schneider, ABB, Siemens, L & T The HVAC Panel shall comprise of the following: Busbar Chamber: [i] 01 Set (3L + N) of copper busbar of rated capacity 320 A, covered with PVC insulated sleeves including insulator, nuts, bolts, etc. with complete connection Incoming: [i] 250 A, 415 V, Ics = 100% Icu = 36 kA, 50 Hz FP MCCB, conforming to IEC 60947-2, having microprocessor based trip unit, adjustable overload setting (0.7 - 1 X In), adjustable short-circuit setting (5 - 10 X Ir), adjustable neutral protection (N, N/2, OFF), front indication LEDs (Ready, Overload and pre-alarm & Overload), etc.- 01 Nos.

[ii] Cl 1.0 multi-function meter capable of measuring V, A, F, PF, W/VA, Wh/VAh, Runhrs. Onhrs & interupts- 01 Nos. [iii] LED phase indicators (Red, Yellow, Blue)- 01 Set Outgoing: [i] 80 A, 415 V, Ics = Icu = 16 kA, conforming to IEC 60947- 2, 50 Hz, FP MCCB with adjustable thermal settings & fixed magnetic settings with compression lug connectors and thermal magnetic trip unit (TMD)- 03 Nos. [for chillers] [ii] 63 A, 415 V, Ics = Icu = 16 kA, conforming to IEC 60947- 2, 50 Hz, FP MCCB with adjustable thermal settings (0.70- 1 X In) & fixed magnetic settings with compression lug connectors and thermal magnetic trip unit (TMD)- 01 Nos. [for AHU] [iii] 32 A, 415 V, Ics = Icu = 16 kA, conforming to IEC 60947- 2, 50 Hz, FP MCCB with adjustable thermal settings & fixed magnetic settings with compression lug connectors and thermal magnetic trip unit (TMD)- 07 Nos. [for chilled water supply pump, condenser water supply pump & cooling tower] [iv] DOL Starter suitable for chilled water circulation pump [3 HP]- 03 Nos. [v] DOL Starter suitable for condenser water pump [3 HP]- 03 Nos. [vi] DOL Starter suitable for cooling tower motor [3 HP]- 01 Nos. [vii] 32 A, 230 V, 50 Hz, SPN MCB (C- curve)- 01 Nos. [for AC Plant Room] [viii] LED phase indicators (Red, Yellow, Blue)- 11 Set [ix] Cl 1.0 multi-function meter capable of measuring V, A, F, PF, W/VA, Wh/VAh, Runhrs. Onhrs & interupts- 13 Nos. NOTES: [i] The panel shall be suitable for SCADA operation compatibility.

M & L for MS cable tray, perforated and painted with powder coating of size 300 mm (W) X 50 mm (D) X 1.6 mm (T) with perforation not more than 17.5%, in convenient sactions, joined with connectors, suspended from the ceiling with MS suspenders, including bolts & nuts, painting suspenders etc. as specified and directed by the engineer-in-charge. Make: Shubham

M & L for ISI marked 1.1 kV grade aluminium conductor, XLPE insulated armoured cables, conforming to IS: 7098 (Part 1)- 1988 having stranded aluminium compact shaped conductor as per Cl. 2, IS: 8130- 1984, PVC inner sheath, single armouring of galvanized steel strip/wire and PVC Type ST- 2 outer sheath conforming to IS: 5831- 1984, including termination complete as specified and directed. Make: RR Kabel, Polycab, Havells

3.5 core, 35 mm² [for AHU]

4 core, 10 mm² [for Pumps & Cooling Tower]

M & L for 1.1 kV grade, 3.5 core, 50 mm² copper conductor, XLPE insulated armoured cable conforming to IS 7098 (Part 1): 1988, having stranded copper compact shaped conductors as per Cl. 2 of IS 8130: 1984, PVC inner sheath, single armouring of galvanised steel strip/wire and PVC Type ST-2 outer sheath conforming to IS 5831: 1984, including necessary clamping / dressing with cable ties and termination complete all as specified and directed by engineer-in-charge. Make: RR Kabel, Polycab, Havells

M & L for earthing complete with copper earth plate electrode of 60 cm x 60 cm x 3.15 mm size, buried directly in ground (earth pit not less than 2.25 m deep below ground level) with top edge of the plate not less than 1.5 m below normal ground level, connected to copper strip of size 20 mm x 3 mm as earth lead, by means of bolts, buts, check nuts and washers of galvanised iron or steel, galvanized iron pipe of 40 mm diameter, connected to earthing test point, all as shown in electrical plate No. 5 connected to earthing test point all as specified or indicated including testing on completion and including excavation, earthwork, PCC earth pit of dimensions 550 mm X 550 mm (outer) and 300 mm X 300 mm (inner) and 250 mm deep, with a 10 mm thick CI cover, hinged to CI frame on ground level, GI watering pipe, funnel, etc. complete as specified and directed by the engineer-in-charge.

M & L for earth contuinity conductor or main earthing lead fixed to wall on batten or recess or chases or buried in ground or drawn in conduit/pipe or fixed to poles or any other indicated situation for loop earthing etc. as required 20 mm X 3 mm copper strip complete as specified and directed by the engineer-in-charge.

M & L for earthing complete with galvanized steel earth plate electrode of 60 cm x 60 cm x 6 mm size, buried directly in ground (earth pit not less than 2.25 m deep below ground level) with top edge of the plate not less than 1.5 m below normal ground level, connected to GI wire of 4.0 mm diameter as earth lead, by means of bolts, buts, check nuts and washers of galvanised iron or steel, galvanized iron pipe of 40 mm diameter, connected to earthing test point, all as shown in electrical plate No. 5 connected to earthing test point all as specified or indicated including testing on completion and including excavation, earthwork, PCC earth pit of dimensions 550 mm X 550 mm (outer) and 300 mm X 300 mm (inner) and 250 mm deep, with a 10 mm thick CI cover, hinged to CI frame on ground level, GI watering pipe, funnel, etc. complete as specified and directed by the engineer-in-charge.

M & L for earth contuinity conductor or main earthing lead fixed to wall on batten or recess or chases or buried in ground or drawn in conduit/pipe or fixed to poles or any other indicated situation for loop earthing etc. as required GI wire of 4.0 mm diameter complete as specified and directed by the engineer-in-charge.

M & L for earthing complete with GI earth plate electrode of 60 cm x 60 cm x 6 mm size, buried directly in ground (earth pit not less than 2.25 m deep below ground level) with top edge of the plate not less than 1.5 m below normal ground level, connected to GI strip of size 32x6 mm as earth lead, by means of bolts, buts, check nuts and washers of galvanised iron or steel, galvanized iron pipe of 40 mm diameter, connected to earthing test point, all as shown in electrical plate No. 5 connected to earthing test point all as specified or indicated including testing on completion and including excavation, earthwork, PCC earth pit of dimensions 550 mm X 550 mm (outer) and 300 mm X 300 mm (inner) and 250 mm deep, with a 10 mm thick CI cover, hinged to CI frame on ground level, GI watering pipe, funnel, etc.complete as specified and directed by the engineer-in-charge.

M & L for earth contuinity conductor or main earthing lead fixed to wall on batten or recess or chases or buried in ground or drawn in conduit/pipe or fixed to poles or any other indicated situation for loop earthing etc. as required GI strip of 32 mm x 6 mm diameter complete as specified and directed by the engineer-in-charge.

CONDENSER WATER PIPING MS ERW CLASS- C (HEAVY DUTY) PIPE Supply, laying / fixing, testing and commissioning of MS ERW Class- C (heavy duty) condenser water piping including necessary fittings viz. bends, tees, reducers, flanges, air purge valves, drain valves, structural support, necessary clamps, vibration isolators, etc. including painting and supporting / fixing the pipe in excavated trenches or on floor / wall / ceiling with clamps, hangers, angles, channels (using anchor fastners) with necessary accessories complete all as specified and directed by engineer-in-charge. Make: Tata, Jindal, Surya

NOTES: [i] The pipe size 150 mm NB & below shall be MS 'C' class as per IS 1239 (Part- 1): 2004 & IS 1239 (Part- 2): 2011. [ii] The pipe size above 150 mm NB shall be welded black steel pipe heavy class as per IS 3589: 2001. [iii] Minimum thickness of MS sheet for pipe size above 150 mm NB and up to 350 mm NB shall be 6.35 mm and it shall be 7 mm for pipe size 400 mm NB and above.

Y- STRAINER Supply, installation, testing and commissioning of 80 mm NB cast steel bolted cover Y-type strainer with CCS body conforming to ASTM A- 216 Gr. WCB, AISI 304 screen with 1.2 mm diameter perforation, 20 kg/cm2 body test pressure & 20 kg/cm2 maximum working pressure and standard flange end conforming to BS 10 Table F / Class-150 with necessary accessories complete all as specified and directed by engineer-in-charge. Make: Advance, Sant, Hindustan

BUTTERFLY VALVE Suply, installation, testing and commissioning of wafer type PN 1.6 rated short pattern CI butterfly valve having Gr. FG-200 CI body conforming to IS 210: 2009, seat having EPDM rubber lining, CF 8 stainless steel disc, AISI- 410 stainless steel stem, 2.4 MPa body test pressure & 1.6 MPa seat test pressure and standard flange end conforming to BS 10 Table D/E & ANSI B 16.1 CI- 125 with necessary accessories complete all as specified and directed by engineer-in-charge. Make: Advance, Sant, Hindustan

NON-RETURN VALVE Suply, installation, testing and commissioning of 65 mm NB wafer type PN 1.6 rated swing check type multidoor reflux valve (NRV), designed & tested as per IS 5312 (Part- 2): 1986, suitable to handle clear water having turbidity up to 5000 PPM, having CI body, door and diaphram, leaded tin bronze seat rings and flange drilling standard end connection, etc. with other necessary accessories complete all as specified and directed by engineer-in-charge. Make: Advance, Sant, Hindustan

MANUAL BALANCING VALVE Supply, installation, testing and commissioning of precise balancing, double regulation type cast iron balancing valve having FG 200 cast iron body conforming to IS 210: 2009, copper alloy trim, stainless steel 2 Cr. 13 stem, 2.4 MPa body test pressure & 1.6 MPa maximum working pressure and standard flange ends with necessary accessories complete all as specified and directed by engineer-in-charge. Make: Advance, Sant, Hindustan

CHILLED WATER PIPING MS ERW CLASS- C PIPE (HEAVY DUTY) WITH INSULATION Supply, laying / fixing, testing and commissioning of MS ERW Class- C (heavy duty) chilled water circulation piping including necessary fittings viz. bends, tees, reducers, flanges, air purge valves, drain valves, structural support, necessary clamps, vibration isolators, etc. including painting and supporting / fixing the pipe in excavated trenches or on floor / wall / ceiling with clamps, hangers, angles, channels (using anchor fastners) with necessary accessories duly insulated with FM approved highly- flexible, closed-cell thermal insulation of elastomeric foam based on synthetic rubber (NBR) of apppropriate thickness laminated with 12 micron aluminium foil facing with reinforced glass scrim along with adhesives and other necessary accessories complete all as specified and directed by engineer-in-charge. Make: Tata, Jindal, Surya for pipes & Armacell, K-Flex, Aeroflex for insulation

NOTES: [i] The pipe size 150 mm NB & below shall be MS 'C' class as per IS 1239 (Part- 1): 2004 & IS 1239 (Part- 2): 2011. [ii] The pipe size above 150 mm NB shall be welded black steel pipe heavy class as per IS 3589: 2001. [iii] Minimum thickness of MS sheet for pipe size above 150 mm NB and up to 350 mm NB shall be 6.35 mm and it shall be 7 mm for pipe size 400 mm NB and above.

Y- STRAINER Supply, installation, testing and commissioning of cast steel bolted cover Y-type strainer with CCS body conforming to ASTM A- 216 Gr. WCB, AISI 304 screen with 1.2 mm diameter perforation, 20 kg/cm2 body test pressure & 20 kg/cm2 maximum working pressure and standard flange end conforming to BS 10 Table F / Class-150 duly insulated with FM approved highly- flexible, closed-cell thermal insulation of elastomeric foam based on synthetic rubber (NBR) of apppropriate thickness laminated with 12 micron aluminium foil facing with reinforced glass scrim along with adhesives and other necessary accessories complete all as specified and directed by engineer-in-charge. Make: Advance, Sant, Hindustan for strainer & Armacell, K-Flex, Aeroflex for insulation

BUTTERFLY VALVE Supply, installation, testing and commissioning of wafer type PN 1.6 rated short pattern CI butterfly valve having Gr. FG-200 CI body conforming to IS 210: 2009, seat having EPDM rubber lining, CF 8 stainless steel disc, AISI- 410 stainless steel stem, 2.4 MPa body test pressure & 1.6 MPa seat test pressure and standard flange end conforming to BS 10 Table D/E & ANSI B 16.1 CI- 125 duly insulated with FM approved highly- flexible, closed-cell thermal insulation of elastomeric foam based on synthetic rubber (NBR) of apppropriate thickness laminated with 12 micron aluminium foil facing with reinforced glass scrim along with adhesives and other necessary accessories complete all as specified and directed by engineer-in-charge. Make: Advance, Sant, Hindustan for strainer & Armacell, K-Flex, Aeroflex for insulation

NON-RETURN VALVE Supply, installation, testing and commissioning of 50 mm NB wafer type PN 1.6 rated swing check type multidoor reflux valve (NRV), designed & tested as per IS 5312 (Part- 2): 1986, suitable to handle clear water having turbidity up to 5000 PPM, having CI body, door and diaphram, leaded tin bronze seat rings and flange drilling standard end connection, etc. duly insulated with FM approved highly- flexible, closed-cell thermal insulation of elastomeric foam based on synthetic rubber (NBR) of apppropriate thickness laminated with 12 micron aluminium foil facing with reinforced glass scrim along with adhesives and other necessary accessories complete all as specified and directed by engineer-in-charge. Make: Advance, Sant, Hindustan for strainer & Armacell, K-Flex, Aeroflex for insulation

MANUAL BALANCING VALVE Supply, installation, testing and commissioning of precise balancing, double regulation type cast iron balancing valve having FG 200 cast iron body conforming to IS 210: 2009, copper alloy trim, stainless steel 2 Cr. 13 stem, 2.4 MPa body test pressure & 1.6 MPa maximum working pressure and standard flange ends duly insulated with FM approved highly- flexible, closed-cell thermal insulation of elastomeric foam based on synthetic rubber (NBR) of apppropriate thickness laminated with 12 micron aluminium foil facing with reinforced glass scrim along with adhesives and other necessary accessories complete all as specified and directed by engineer-in-charge. Make: Advance, Sant, Hindustan for valve & Armacell, K-Flex, Aeroflex for insulation

3-WAY TEMPERATURE CONTROL VALVE Supply, installation, testing and commissioning of 100 mm NB electronic, self-balancing, pressure independent type dynamic balancing valve rated for minimum 25 bar working pressure with integrated 3- Way modualating control valves in a single body and actuator capable of accepting upto 10 V DC and up to 20 mA electric signal and provide similar transduced feedback output to control system duly insulated with FM approved highly- flexible, closed-cell thermal insulation of elastomeric foam based on synthetic rubber (NBR) of apppropriate thickness laminated with 12 micron aluminium foil facing with reinforced glass scrim along with adhesives and other necessary accessories complete all as specified and directed by engineer-in-charge. Make: Honeywell, Danfoss, Advance for valve & Armacell, K-Flex, Aeroflex for insulation. NOTES:[i] Maximum close off pressure shall not be less than 6 bar for upto 50 mm valves. [ii] Maximum close off pressure shall not be less than 7 bar for 65 mm & above.

BALL VALVE S & F of CL 150 # rated 20 mm NB ball valve, designed & manufactured as per IS: 9890 (1981) and tested as per BS 6755 Part- I, having floating type three piece design, CS body, SS- 304 ball, PTFE seal/packing/gasket, CS fastners and lever and screwed/socket weld end connection, etc. duly insulated with FM approved highly- flexible, closed-cell thermal insulation of elastomeric foam based on synthetic rubber (NBR) of apppropriate thickness laminated with 12 micron aluminium foil facing with reinforced glass scrim along with adhesives and other necessary accessories complete all as specified and directed by engineer-in-charge.

DRAIN & INSTRUMENTATION PIPING MS ERW CLASS- C PIPE Supply, laying / fixing, testing and commissioning of MS ERW Class- C (heavy duty) drain piping including necessary fittings viz. bends, tees, reducers, flanges, air purge valves, drain valves, structural support, necessary clamps, vibration isolators, etc. including painting and supporting / fixing the pipe on floor / wall / ceiling with clamps, hangers, angles, channels (using anchor fastners) with necessary accessories complete all as specified and directed by engineer-in-charge. Make: Tata, Jindal, Surya

BALL VALVE S & F of CL 150 # rated ball valve, designed & manufactured as per IS: 9890 (1981) and tested as per BS 6755 Part- I, having floating type three piece design, CS body, SS- 304 ball, PTFE seal/packing/gasket, CS fastners and lever and screwed/socket weld end connection, etc. with accessories complete all as specified and directed.

AUTO AIR-VENT Supply, installation, testing and commissioning of automatic air-vent valve with 20 mm end connections, brass OT 58 body and cover, polyacetal lever, high density expanded polyethylene float, EPDM rubber plug, stainless steel spring, polyamide cap etc. suitable for maximum operating pressure of 16 bar and maximum operating temperature 115 °C respectively, installed on all high points in the water piping system to automatically remove the trapped air complete all as specified and directed.

TEMPERATURE GAUGE S & F of 6" dual scale (°F/°C), lower mount (radial), bimetal thernometer having 0.5 NPT process connection, Grade A accuracy class as per ASME B40.200, stem diameter 6.35 mm, laminated safety glass window, stainless steel 304 case, steam, process connection & joint, aluminium dial & pointer, IP67 protection, scale range 0- 60 °C complete with accessories, etc. as specified and directed by engineer-in-charge. Make: General, WIKA, TSI

PRESSURE GAUGE S & F of 4" bourdon tube pressure gauge conforming to EN 837-1, having copper alloy process connection & pressure element, plastic black pointer & case, plastic crystal-clear window, snap-fitted in case, accuracy class 2.5, scale range 0- 25 bar complete with accessories, etc. as specified and directed by engineer-in-charge. Make: General, WIKA, TSI

S & F of wall mounted digital temperature cum %RH controller (Digital Thermo Hygrometer) complete with large LCD, English display having operating voltage 24±10% V AC, 50 Hz frequency, ≤ 8 VA power consumption, 0.5 ºC temperature display resolution, 0.1% relative humidity display resolution, IP20 protection, etc. including battery and control wiring in PVC conduit from return air duct to AC Plant Room complete as specified and directed by engineer-in-charge. Make: Honeywell, HTC/Thermo-electric or equivalent

M & L for low smoke zero helogen (LS0H) fire survival control cable of size 2 core, 2.5 mm² (for instrumentation)with circuit integrity, conforming to BS 7846 and rated for 600 V, having plain annealed stranded copper conductor with fire-resistant mica tapes covered by an extruded layer of cross-linked polyethylene, extruded layer of thermoplastic low smoke zero helogen (LS0H) compound, single layr of galvanized steel wires and thermoplastic LS0H compound sheath, suitable for operating temperature range -40 ˚C to +90 ˚C and minimum bending radius being 12 times the overall cable diameter, including laying, clamping, termination and ferruling complete all as specified and directed by engineer-in-charge. Make: Havells, Polycab, Finolex, RR Kabel

S & F of Indoor type wall mounted digital temperature cum %RH meter (Digital Thermo Hygrometer) complete with large LCD, English display having operating with 12/24H Max/Min temperature and humidity memory function range -50°C to 70°C Temperature accuracy 0.5 ºC and Humidity range 10% to 99% RH Humidity accuracy 5% RH Humidity resolution 1% RH Power source 1*AAA (1.5V) battery for AC Plant Room complete as specified and directed by engineer-in-charge. Make: Honeywell, HTC/Thermo-electric or equivalent

AIR DISTRIBUTION - DOUBLE SKIN AIR HANDLING UNIT Supply, installation, testing and commissioning of double-skin type horizontal, floor-mounted, top / side discharge air handling unit capable of delivering 35000 CFM air at 3" W.G. static pressure and having thermal break profile complete with air-tight casing using gaskets and self-adhesive tapes and 0.6 mm thick pre-coated outer skin and 0.6 mm thick GI inner skin, 25±2 mm thick double skin panel with pressure injected CFC & HCFC free PUF having 'k' value of 0.02 W/°C/m & density 40 kg/m³, AMCA certified energy efficient plug fans with backward curved impellers for high static pressure mounted on aluminium extruded siderail base frame with VFD, EU4 pre-filter and EU7 fine filter (shall be mounted on a common frame), combination of 6/8 rows deep chilled water coils with anti-corrosion aluminium fins, suitable high efficiency (IE3) TEFC flameproof squirrel cage induction motor, electric step heater, PVC/nylon hinges & handles, view port and marine lamp, limit switch, SS-304 drain pan, vibration isolators/rubber pads (minimum 1" thick) inspection windows / doors, mixing box and supply / return / fresh air openings fitted with aluminium volume control dampers complete all as specified and directed by the engineer-in-charge.Make: Trane, York, Edgetech, Zeco

The AHU shall comprise of the following: [a] Suitable SISW backward curved plug fan, dynamically balanced, with AMCA certified blower [b] Flame-proof foot mounted (B3 construction) 3-Phase squirrel cage induction motor 415 V ± 10%, 50 Hz ± 5 %, combined variation ±10%, insulation class F, (for Blower of AHU) of 11 kW capacity, 22000 CFM with temperature rise limited to class B, degree of protection IP 55, duty 51, ambiant temperature 45 ºC, conforming to IS 12615: 2011, IS/IEC 60079-1: 2007, IS 3682: 1966 gas group II A, II B [c] Flexible connetion made with airtight ASTM E84 (Class I) polyester fire retardant cloth riveted on periphery of cloth with extruded aluminium 'L' angle flange as per fan size at discharge duct/plenum [d] Washable type of 'EU4' filter (pre-filter, efficiency 90% down to 10 micron) and 'EU7' filters (Micro Vee filters, efficiency 99% down to 3 micron) [e] 6 / 8 rows deep chilled water cooling coil section with 0.15 mm thick copper fins and 0.36 mm diameter copper tubes tested on 21 kg/cm², with SS sandwiched drain tray, etc. (a 350 mm service section between eliminator and heater is required) [f] Heater banks of suitable configuration consisting of strip heaters along with power and control wiring, electric starters, air stat, humidistat and any other control require to operate the heater bank and safety device. [g] Condensate drain pan fabricated from 18 gauge SS 304, powder coated and insulated with elastomeric insulation of suitable thickness

[h] AHU panel made out of 2.00 mm thick mild steel CRCA sheet, duly powder coated in compartamentalised construction with incomer and outgoing feeders for AHU motor, 3-way valve actuator motor, fire damper actuator motor, etc. complete with required variable frequency drive (VFD), relays, timers, contactors, PT, push buttons, switches, internal wiring, etc. [i] Variable Frequency Drive (VFD) with IP 55 enclosures and mains disconnect switch suitable for 15 kW and comprising of the following complete with accessories of Danfoss, Schneider, L & T, ABB or Fuji make. (1) Built in dual 5% impedance DC link reactor (harmonic filters) on the positive and negative rails of the DC bus of the Variable Frequency Drive. (2) Built in EMC filters (electro magnetic compatibility filters) for restriction of conducted emissions to comply with IEC61800:3 (un restricted distribution) :2004 Category C1 (50 meter). (3) Three feedback PID controller having capability to simultaneously accept 3 feedback signals from temperature sensors or pressure sensors for process optimization and accordingly control the speed of the AHUs or pumps. (4) Integral graphical keypad. NOTES: [i] The price of VFD and other necessary control equipment is deemed included in the quoted rate. [ii] Necessary civil work viz. foundation for placement of AHU, mounting of variable frequency drive (VFD) panel, construction of opening(s) for fresh/exhaust air etc. shall be covered in the scope of work. [iii] A spare motor (specified in [b]), which will be measured and paid for separately, to be procured and placed in AHU room.

Supply, installation, testing & commissioning of flameproof foot mounted (B3 construction) 3-Phase squirrel cage induction motor 415 V ± 10%, 50 Hz ± 5 %, combined variation ±10%, insulation class F, (for Blower of AHU) of 15kW, 35000 CFM with temperature rise limited to class B, degree of protection IP 55, duty 51, ambient temperature 45 ºC, conforming to IS 12615: 2011, IS/IEC 60079-1: 2007, IS 3682: 1966 gas group II A, II B complete all as specified and directed by engineer-in-charge. Make: ABB, CG, Kirloskar NOTES: [i] The motor shall be kept in a closed contaoned on a one feet hight PCC pedestal inside AHU Room .

FIRE DAMPER Supply, installation, testing and commissioning of 16 gauge GI fire damper, at least of 120 minutes fire-rating, spring activated on melting of fusible link having melting point 67.13° C complete with smoke detector / thermister, fusible link etc. and actuator as required for operation, located in the SA / RA ducts, at all fire rated crossoevers (shafts, walls, etc.). along with control panel (located in such a way that the reset can easily be done), interlocked with the building management system for the fire detection or HVAC to trip / close in the event of fire/smoke in the respective zone and tested as per ULL- 555 and certified by CBRI complete all as specified and directed by engineer-in-charge. Make: Ruskin Titus, Trox, Air Flow, Rola Star, Zeco The fire dampers shall meet the following criteria: [a] Bare fire dampers with 400 mm sleeve [b] Control panel actuator, including electrical spring type actuator, remote indication of the fire damper position. [c] Interconnection wire for the fire detection & alarm system with the AHU and the smoke dampers [d] Sealing any openings around the sleeve of the fire dampers with approved fire sealant as per the specification & recommandations of the manufacturer.

Motorized, spring return type, combination fire and smoke damper

Control panel actuator, including electrical spring type actuator, remote indication of the fire damper position.

AIR CURTAIN Supply, installation, testing and commissioning of commercial air curtain unit for prevention of dust and conditioned air losses, along with suitable flameproof motor single/three phase, 50 Hz, conforming to IS 12615: 2011, IS/IEC 60079-1: 2007, IS 3682: 1966, made out of MS/CRCA sheet of minimum thickness 18 gauge finished with two coats of red oxide primer and final coat of epoxy resin paint (oven baked) with MS - CRC 18 gauge square perforated suction grills, aluminium alloy fans, limit switch(es) and single/three phase electric motor, nozzles etc, complete with fittings and accessories so as to produce 1 - 1.5 m/s air velocity at floor level for door opening 70" X 96" complete all as specified and directed by engineer-in-charge. Make: KALLERIANS / MITUSUBHIS I/ ZECON / EURONICS

GALVANIZED STEEL SHEET DUCTING Supply, installation, balancing and commissioning of factory fabricated galvanized steel sheet metal (G.S.S.) round / rectangular ducting of following sheet thickness having zinc coating of 120 g/m² total on both sides and complete with neoprene rubber gaskets, elbows, splitter dampers, vanes, volume control dampers, hangers, supports, etc. as per approved drawings and conforming to the latest edition of IS 655: 2006 & HVAC Duct Construction Standards - Metal and Flexible of SMACNA along with required scaffolding work to install the ducts at site complete all as specified and directed by engineer-in-charge. Make: Ruskin Titus, Trox, Rola Star

24 G (MS angle flanges)

22 G (MS angle flanges)

20 G (MS angle flanges)

18 G (MS angle flanges)

AIR TERMINALS S & F of supply / return / exhaust air diffusers / grilles / louvers of powder coated aluminium with aluminium volume control dampers with anti smudge ring & removable core complete all as specified and directed by engineer-in-charge. Make: Ruskin Titus, Zeco, Rola Star

THERMAL INSULATION S & F of FM approved highly- flexible, closed-cell thermal insulation of elastomeric foam based on synthetic rubber (NBR), laminated with 12 micron aluminium foil facing with reinforced glass scrim tested for service temperature range 0- 105 ˚C as per EN 14706, EN 14707 & EN 14304, thermal conductivity λ ≤ 0.037 W/mK at mean temperature θm = 20 ˚C as per EN 12667 & EN ISO 8497, water vapour diffusion resistance factor μ ≥ 12000 as per EN 12086 & EN 13469, water absorption by volume 0.2% as per ASTM C 1763 & ASTM C 209, Class 0 fire performance as per BS 476 Part 6: 1989, Class 1 surface spread of flame as per BS 476 7: 1997, flammability HB, V-0 as per UL- 94, having good resistance to mechanical impact, excellent resistance to ozone, oil and chemicals, zero ozone depletion potential along with adhesives and other necessary accessories complete all as specified and directed by engineer-in-charge. Make: Armacell, K-Flex, Aeroflex

19 mm thick thermal insulation

13 mm thick thermal insulation

CIVIL WORKS

Excavation in trenches/foundation not exceeding 1.5 m wide and not exceeding 1.50 m in depth for poles, laying of cables, etc. and getting out in soft/loose soil all complete as specified and directed.

Excavating in trenches in hard/dense soil, not exceeding 1.5 m wide and exceeding 1.5 m depth and not exceeding 3.0 m in depth; for foundation, etc. or for shafts, wells, cesspits, manholes, pier holes, etc. not exceeding 10 sq m on plan and not exceeding 1.5 m in depth and getting out all as specified and directed.

Returning filling including spreading leveling watering and well ramming in layers not exceeding 25 cm in soft/loose soil all complete as specified and directed.

Removing excavated material exceeding 1.50 km but not exceeding 25 km and depositing where directed in soft/loose soil all complete as specified and directed.

M & L for dry sand in cable trenches before and after the cables are laid in sand cushioning to cables all complete as specified and directed.

M & L for cement concrete 1:3:6 type C-2 using 40 mm graded stone aggregate in foundations of streetlight poles, filling and mass concrete all as specified and directed.

M & L for cement concrete 1:3:6 type C-1 using 20 mm graded stone aggregate in copings all around the streetlight poles all as specified and directed.

M & L for MS channel conforming to IS 808 of 100 mm X 100 mm X 50 mm fabricated to provide support to HVAC ducts from bottom, duly grouted on ground with PCC 1:3:6, including necessary welding / cutting all complete as specified and directed by the engineer-in-charge.

COMPREHENSIVE MAINTENANCE OF AC PLANT Comprehensive maintenance comprising of routine, preventive & breakdown maintenance of chilled water type central air conditioning plant of capacity 39 TR x 3 (Two working and One Standby) comprising of AHU installed, comprising of all devices and accessories through out 12 months on all days including sundays & holidays for a period of 03 years after expiry of defects liability period (i.e. 24 months after completion of all Phase II tests) all as specified and directed and as shown below:-

(a) 1st year after expiry of defect liability period.

(b) 2nd year after expiry of defect liability period.

(c) 3rd year after expiry of defect liability period.

NOTE:- (a) The contractor shall conclude MOU with OEM and be responsible for periodical maintenance, as per maintenance schedule attached and specified including renewal / replacement of parts, fittings / fixtures filling of refrigerant gas etc required for smooth functioning of the plant as per manufacturers instructions. (b) The Contractor shall maintain proper records of all kinds of daily, weekly, monthly, quarterly, half yearly and yearly or whatsoever maintenance is carried out during contract period in a binded book / register and shall obtain the signature of Engineer-in-Charge every fortnightly. (c) The quoted rate is deemed to be inclusive of tools & testing instruments required for maintenance of AC plants. (d) All the breakdown shall be attended within 08 hours failing which a penal recovery of Rs 1,000/- per day shall be recovered from Contractors due payment till system repairs completed satisfactorily for partial breakdown and Rs, 20000/- per day for whole breakdown of system till system repairs completed satisfactorily.

MANNING & OPERATION OF AC PLANT Manning & operation of chilled water type central AC plant of capacity 39TR x 3 (Two working and One Standby) comprising of AHU for a period of 60 ( sixty) months[ for two shifts of three hours duration (0600 hrs to 1400 hrs, 1400 hrs to 2200 hrs and 2200 hrs to 0600 hrs)] for all days in a week including sundays & holidays with all instruments and controls complete as specified as under and as directed by Engineer-in-charge.

(a) First (11 months after completion)

(b) Second (11 months after completion of Phase (a) above)

(c) Third (11 months after completion of Phase (b) above)

(d) Fourth (11 months after completion of Phase (c) above)

(e) Fifth (11 months after completion of Phase (d) above)

(f) Sixth (05 months after completion of Phase (e) above)

NOTE:- (a) The Contractor shall Employ Refrigeration mechanic having minimum ITI qualification from Govt Recognised institute with adequate knowledge & minimum 2 years experience in maintenance/operation of AC plants. The operator must competent to carry out the minor maintenance all as directed. (TOTAL number of operators required per day are 03 nos.) (b) Contractor shall pay the wages to the employees through e-payment i.e. Adhaar linked bank accounts (credit to their bank account). Engineer-in-charge shall ensure that e-payment made to employees and their wages shall not be less than minimum wages fixed by State Govt or Central Govt whichever is more. Monthly e-banking statement shall be furnished by the contractor to the Engr-in-charge and the same shall be kept in record duly verified. (c) It is the responsibility of contractor to deposit the employees provident fund (EPF) to the concerned authority as per the prevailing scales as laid down by Ministry of labour for all operator/helper (as appliable) and necessary proof to this regard shall be submitted to the Engineer-in-charge for verification & record. The quoted rates shall be deemed to be included of above provisions. In case contractor fails to produce the proof of EPF, the same shall be recovered from his dues as per the prevailing scale plus 15 percent. (d) The contractor shall maintain all the registers under various labour law rules, 2017 and shall be produced to the Engineer-in-Charge as well as officers detailed by central labour department.

(e) Each shift duration shall be 8 hours & duty timing will be decided by Engr-in-Charge. (f) The unit rate quoted shall deemed to be included for cost of labour for daily routine maintenance for trouble free functioning of installation. (g) In case of any abnormal noise/complaint the plant should be put off and same should be brought to the notice of Engr-in-charge. (h) The operator employed by the contractor shall be capable of carrying out minor repair/maintenance & should have well experience in AC plants as applicable. (i) The quoted rate is deemed to be inclusive of cotton waste, cleaning material etc & Contractor will ensure general area cleanliness and upkeep of the installation on daily basis. (j) The quoted rate is deemed to be inclusive of tools & testing instruments required for operation & maintenance of AC plants. (k) The rate quoted shall deemed to be inclusive of safety gear & required tools for minor maintenance. In case of failure to provide tools kit & safety kit (spanner sets, hand gloves), a penalty of Rs 3000/- will be recovered and levied. (l) The Contractor shall not employ same tradesman continuously for more than 11 months during the Contract period.

(m) The contractor shall provide 02 uniforms to each operator and design of uniform shall be got approved. In case of failure, a penalty of Rs. 2000/- per uniform will be levied and recovered from their dues. (n) In case of failure due to absence of operative staff, the contractor shall be liable to pay compensation at twice the cost of a day's Manning & Operation derived from pro rate of Sch'A' quoted rates. (o) The contractor shall provide board at proper location near each installations duly writing the name of operators and Mobile Numbers shiftwise. (p) Another AC Plant of Process building is also likely to be commissioned under this project in due course. Afterwords, both AC plants shall be run as above by the same set of Operators without any additional amount payble to the contractor.

BRITE INDUSTRIES

AIRFRAME

M/s Vijay Airconditioning Pvt Ltd

HVAC Engineering Co