REPAIR/ REPLACEMENT/ MAINT FOR IMPROVEMENT IN PUMP SET, MOTORS, LT PANELS, STARTERS, MCC PANELS, WATER METERS, APFC PANELS, VARIOUS WATER SUPPLY INSTALLATION AND LT NETWORK SYSTEM AND OTHER CONNECTED WORKS AT SUBATHU UNDER GE KASAULI

Amount

Schedule 'A' Section - I

Excavation in trenches not exceeding 1.5 metre wide and not exceeding 1.5 metre in depth, for foundations, laying of pipes etc and not exceeding 10Sqm on plan for manholes etc and not exceeding 1.5 metre in depth and getting out in any type of soil, complete, all as specified and directed.

Returning filling in with approved excavated soil including spreading levelling watering and well ramming in layers not exceeding 25cm thick, complete, all as specified and directed.

Removing excavated material (soils) to a distance not exceeding 50metre and depositing where directed at a level not exceeding 1.5 metre above the starting point, complete, all as specified and directed.

Supply and Laying reiforced precast cable cover class LV Type I flat size 250mmmx 150mm x40 mm for the protection of cable laid flat dry across the cable complete all as specified.

Supply and lay Dry sand cushioning to under ground electric cable on layer of 8cm thick before laying the cable and second layer of 15cm thick after laying the cable, complete, all as specified in clause 19.75 of M.E.S Schedule Part-I (2009) and directed.

S&F Steel water tubing, light grade, galvanised (ISI marked), 25 mm bore with all fittings, laid in trenches/ under roads or fixed to poles for passing cables for protection of cables including dismantling old unsv steel water tubing complete, all as specified and directed.

S&F Steel water tubing, light grade, galvanised (ISI marked), 50 mm bore with all fittings, laid in trenches/ under roads or fixed to poles for passing cables for protection of cables including dismantling old unsv steel water tubing complete, all as specified and directed.

Supply, laying, jointing and testing of XLPE insulated, armoured, heavy duty LT cable 1100 Volts grade with aluminium conductor laid in trenches, on poles, through pipes, fixed to walls etc cross sectional area 16 Sqmm 2 core including dismantling old unsv cable complete, all as specified and directed.

Supply, laying, jointing and testing of XLPE insulated, armoured, heavy duty LT cable 1100 Volts grade with aluminium conductor laid in trenches, on poles, through pipes, fixed to walls etc cross sectional area 16 Sqmm 4 core including dismantling old unsv cable complete, all as specified and directed.

Supply, laying, jointing and testing of XLPE insulated, armoured, heavy duty LT cable 1100 Volts grade with aluminium conductor laid in trenches, on poles, through pipes, fixed to walls etc cross sectional area 25 Sqmm 3.5 core, complete, all as specified and directed.

Supply, laying, jointing and testing of XLPE insulated, armoured, heavy duty LT cable 1100 Volts grade with aluminium conductor laid in trenches, on poles, through pipes, fixed to walls etc cross sectional area 35 Sqmm 3.5 core including dismantling old unsv cable complete, all as specified and directed.

Supply, laying, jointing and testing of XLPE insulated, armoured, heavy duty LT cable 1100 Volts grade with aluminium conductor laid in trenches, on poles, through pipes, fixed to walls etc cross sectional area 50 Sqmm 3.5 core including dismantling old unsv cable complete, all as specified and directed.

Supply, laying, jointing and testing of XLPE insulated, armoured, heavy duty LT cable 1100 Volts grade with aluminium conductor laid in trenches, on poles, through pipes, fixed to walls etc cross sectional area 70 Sqmm 3.5core including dismantling old unsv cable complete, all as specified and directed.

Supply, laying, jointing and testing of XLPE insulated, armoured, heavy duty LT cable 1100 Volts grade with aluminium conductor laid in trenches, on poles, through pipes, fixed to walls etc cross sectional area 150 Sqmm 3.5core including dismantling old unsv cable complete, all as specified and directed.

Dismantling old unsv and Supplying & fixing in replacement of double walled corrugated HDPE duct pipe of 63 mm outer dia confirming to IS-14930 (Part-II) of approved colour with fittinggs for cable protection complete all as specified and direcetd.

Dismantling old unsv and Supplying & fixing in replacement of non metallic rigid PVC conduit medium grade 20 mm dia ISI marked to be fixed on pole with all fittings including mouth pieces for passing of sub main wiring, complete, all as directed.

Dismantling old unsv and M&L Cable PVC insulated PVC unsheathed un-armoured copper conductor (multi stranded) of cross sectional area 2.5 sqmm 2 core all as required for connections to light fittings, complete, all as directed.

Dismantling old unsv andSupply and fix in replacement of MCCB 4 pole 160 Amps 35 KA capacity AC 415 v complete all as specified and directed.

Dismantling old unsv andSupply and fix in replacement of MCCB 4 pole 100 Amps 25 KA capacity AC 415 v complete all as specified and directed

S & F New generation energy saving and environmental friendly long life LED street light 60 Watt made up of pressure die cast aluminium housing with high efficiency LEDs as lighting source and lens embedded PC cover having TOP Opening seperate driver compartment with IP66 protection and impact resistance of IK07t and consisting of all accessories all prewired complete and making necessary connection by using 3 runs of 1.5 Sqmm stranded copper conductor PVC insulated cable and testing on installation complete all as directed.

S & F LED 15 Watt Post top luminaire, New generation, IP 65 LED post-top family, energy saving, environmental friendly, long life aesthetically designed with symmetrical light distribution, spun aluminium landscape luminaire with high power LEDs as light source. Clear Cover offers bright illumination for different applications., fixed in repair on GI Pipe and including connecting up with suitable size of copper conductor cable from junction box including taking down of old lights complete all as directed.

FRP pole box of size 25 cm x 20 cm x 10 cm depth with locking arrangement, hinged door, suitable to accommodate 2 Nos of FRP insulators for taking branch connection of street light from LT UG cable and fixed in any position with pole using clamps made out of MS flat of size 25 x 3 mm thick cut and bend to necessary shape, including MS nut, bolt and washers etc. and including providing MCB SPN of suitable capacity including dismantling of old terminal box complete all as directed.

M&L for painting the chain link fencing and steel sections with two coats aluminium paint over a coat of aluminium red-oxide complete including preparation of old painted surfaces all as specified and directed by engr-in-charge at site.

S&F cast iron cable route indicator with embrossing mark as LT cable, circular type, 75mm dia duly fixed with suitable MS flat iron member to be embeded in PCC (1:3:6) type C1 block of size 150x150x300mm deep in ground complete all as specified and directed. NOTE :- Route indicator shall be provided at 50 metre interval and at every turning point.

Trimming of tree branches around the HT or LT overhead conductor, poles & stays (not less than 3 metre) to clear the approach of overhead lines including removing of nest, wild grass creepers, unwanted vegetation, etc from pole/stay including cleaning of creepers climbed on poles and angles, channels and disposed off from site to nearby waste deposit complete all as specified and directed by the Engr-in-Charge. (Note : Horizontal distance of tree touching to overhead line shall be measured and paid.)

Supply and fixing LED driver 240 volts 200 watt for street light/ flood light complete all as directed.

Supply and fixing LED driver 240 volts 100 watt for street light/ flood light complete all as directed.

Supply and fixing LED driver 240 volts 70 watt for street light complete all as directed.

Supply and fixing LED driver 240 volts 60 watt for street light complete all as directed.

Supply and fixing LED driver 240 volts 25 watt for street light complete all as directed.

M&L for renewal of Earthling of poles/system with galvanized steel earth plate electrode 600 mm x 600 mm x 6 mm thick, buried vertically in ground not less than 2.25 metres below ground level with top edge of the plate not less than1.5 mtr below ground level, connected to GI strip 32x6mm by means of nuts,bolts and washers and encased in and inclduing 40mm dia GI light grade pipe upto 2.4 mtr height from ground level fixed by MS flat iron clamp 40mmx5mm with nut , bolt and washers. GI strip fixed to base along pole and connected to exisiting system with alternate layers of charcoal dust, salt packed around plate 150mm thick including watering GI pipe, medium grade 20mm dia, 1.5mtr ling fixed to funnel with wire mesh complete with PCC chamber and RCC chamber cover all as Electrical plate No. 3 SSR part I-2009 including excavation and earth work in any type of starta and testing on completion. (Note:- GI strip and GI pipe beyond 7.5M long shall be measured and paid separately)

Disconnecting /unscrewing coupling for 180 HP pump set and seperating pump and motor, disconnecting all water connections from pump including suction and discharge pipe line and taking out the pump from base frame, transporting to workshop to carry out the necessary repairs and took back after repairs , installing on existing location ,making all the connections carefully, commissioning and testing at site to the entire satisfaction of the Engr-in-Charge. Note: All the Spares/ parts/ job repairs required to be replaced shall be measured and paid seperately as under:- Note : Attend the complaint with in 12 Hrs and after repairing the same to be fixed and testing within 48 Hrs.

Coupling Set suitable for 180 HP Pumping set

Replacement of gun metal impeller

Replacement of gun metal Bush

Replacement of Gland Sleeve

Replacement of body Neck ring gun metal

Replacement of Pump shaft stainless steel

Counter Plate stainless steel

Diffuser Packing

Impeller brazing machining and reboring

New Key way of impeller disc

Diffuser outer dia brazing and machining

Impellers outer dia brazing and machining

Disconnecting /unscrewing coupling for 150 HP pump set and seperating pump and motor, disconnecting all water connections from pump including suction and discharge pipe line and taking out the pump from base frame, transporting to workshop to carry out the necessary repairs and took back after repairs , installing on existing location ,making all the connections carefully, commissioning and testing at site to the entire satisfaction of the Engr-in-Charge. Note: All the Spares/ parts/ job repairs required to be replaced shall be measured and paid seperately as under:- Note : Attend the complaint with in 12 Hrs and after repairing the same to be fixed and testing within 48 Hrs.

Coupling Set suitable for 150 HP Pumping set

Replacement of gun metal impeller

Replacement of gun metal Bush

Replacement of Gland Sleeve

Replacement of body Neck ring gun metal

Replacement of Pump shaft stainless steel

Counter Plate stainless steel

Diffuser Packing

Impeller brazing machining and reboring

New Key way of impeller disc

Diffuser outer dia brazing and machining

Impellers outer dia brazing and machining

Disconnecting /unscrewing coupling for 100 HP pump set and seperating pump and motor, disconnecting all water connections from pump including suction and discharge pipe line and taking out the pump from base frame, transporting to workshop to carry out the necessary repairs and took back after repairs , installing on existing location ,making all the connections carefully, commissioning and testing at site to the entire satisfaction of the Engr-in-Charge. Note: All the Spares/ parts/ job repairs required to be replaced shall be measured and paid seperately as under:- Note : Attend the complaint with in 12 Hrs and after repairing the same to be fixed and testing within 48 Hrs.

Coupling Set suitable for 100 HP Pumping set

Replacement of gun metal impeller

Replacement of gun metal Bush

Replacement of Gland Sleeve

Replacement of body Neck ring gun metal

Replacement of Pump shaft stainless steel

Counter Plate stainless steel

Diffuser Packing

Impeller brazing machining and reboring

New Key way of impeller disc

Diffuser outer dia brazing and machining

Impellers outer dia brazing and machining

Taking out old unserviceable with replacement of pressure gauge upto 100 Kg/sqcm (as per existing sample), complete all as speciified and as directed by Engineer-in-charge.

Taking out old unserviceable with S&F in replacement of ball bearing 6314, complete all as speciified and as directed by Engineer-in-charge.

Taking out old unserviceable with S&F in replacement of ball bearing 6319/6319-C3, complete all as speciified and as directed by Engineer-in-charge.

Taking out old unserviceable with S&F in replacement of roller bearing NU 307, complete all as speciified and as directed by Engineer-in-charge.

Disconnecting existing electric motor and dismantling from foundation and transporting the same to the workshop for repairs and refixing the same on existing location after repair & making electric connection including testing and commissionig complete. including taking out burnt winding and rewinding the motor with super enamelled copper wires as per existing guage and size including super quality of varnish and insulating material as required for 150 HP electric motor complete all as speciified and as directed by Engineer-in-charge. Note : Attend the complaint with in 12 Hrs and after repairing the same to be fixed and testing within 48 Hrs.

-ditto- all asper Item No. 39.00 above but of capacity 100 HP

-ditto- all as per item No. 39.00 above but of capacity 25 HP

-ditto- all as per item No. 39.00 above but of capacity 7.5 HP

Disconnecting /unscrewing Auto Transformer Starter Panel of capacity 125/150/ 220 HP, disconnecting all electric connections and carrying out necessary repair at site with replacement of parts as under complete all as specified including testing at site to the entire satisfaction of the Engr-in-Charge. Note: All the Spares/ parts/ job repairs required to be replaced shall be measured and paid as under:

S&F Electronic over current relay cap 0.5 – 60A 220V AC complete with arrangement for over current, phase reversal, under current and phase imbalance protection suitable for 150/250 HP ATS Panel complete all as speciified and as directed by Engineer-in-charge.

S&F Three pole power contactor, AC Control, AC3 Rating 95A/ 47 KW, 415V complete with auxillary contact heavy duty suitable for pumping set operation including taking out existing unserviceable power contactor and removal from site complete all as speciified and as directed by Engineer-in-charge.

S&F Three pole power contactor, AC Control, AC3 Rating 140A/ 75 KW, 415V complete with auxillary contact heavy duty suitable for pumping set operation including taking out existing unserviceable power contactor and removal from site complete all as speciified and as directed by Engineer-in-charge.

S&F Three pole power contactor, AC Control, AC3 Rating 265A/ 140 KW, 415V complete with auxillary contact heavy duty suitable for pumping set operation including taking out existing unserviceable power contactor and removal from site complete all as speciified and as directed by Engineer-in-charge.

S&F Three pole power contactor, AC Control, AC3 Rating 300A/ 160 KW, 415V complete with auxillary contact heavy duty suitable for pumping set operation including taking out existing unserviceable power contactor and removal from site complete all as speciified and as directed by Engineer-in-charge.

S&F No volt coil complete all as speciified and as directed by Engineer-in-charge

S&F Timer complete all as speciified and as directed by Engineer-in-charge

S&F Indicator set RYB 01 set of 3 pcs all as speciified and as directed by Engineer-in-charge

M&L for reparing/servicing of APFC panel board of Cap 100 KVAr by replacing the all defective components with new components, rewiring, cleaning, testing, reconnecting, reinstalling and commissioning the APFC panel board complete all as direcetd by Engineer-in-Charge. Note : Supply of cables, wires & other minor spare parts etc will deemed to be included in the quoted rate.

Taking out old unserviceable with replacement of cooling fan for 100 KVAr capacity APFC panel with proper connection, complete all as direcetd by Engineer-in-Charge.

S&F MCCB 400 Amps 4 pole, 50 KA, 415 V, 50 Hz with thermal setting between 70% to 100%, adjustable type and connecting up in the existing panel location including taking out existing unserviceable MCCB complete all as speciified and as directed by Engineer-in-charge.

S&F MCCB 200 Amps 4 pole, 35 KA, 415 V, 50 Hz with thermal setting between 70% to 100%, adjustable type and connecting up in the existing panel location including taking out existing unserviceable MCCB complete all as speciified and as directed by Engineer-in-charge.

Material & labour for cement concrete 1:4:8 type D2 using 40mm graded stone aggregate as in foundation of electric poles, sturts, blocks with and including necessary form work, and fair finish to exposed surfaces without using extra cement complete all as specified.

Supply & Fixing in repair/replacement GI pipe 100 mm dia light grade along pole for covering cable including clamp, nuts, bolts & washers etc complete all as specified.

Supply, laying, jointing and testing replacement PVC insulated cable 1100 volt grade with multi stranded, single core copper 95 Sqmm, Grade As Per IS 7098 (Part -1) 1988 including making electrical connection for main panel, to starter and starter to motor in pieces of suitable length as per site requirement duly fixed with suitable size of copper lugs/thimbles complete all as specified and as directed by Engr-in-charge.

Supply, laying, jointing and testing replacement PVC insulated cable 1100 volt grade with multi stranded, single core copper 120 Sqmm, Grade As Per IS 7098 (Part 1) 1988 including making electrical connection for main panel, to starter and starter to motor in pieces of suitable length as per site requirement duly fixed with suitable size of copper lugs/thimbles complete all as specified and as directed by Engr-in-charge.

Supply, laying, jointing and testing replacement PVC insulated cable 1100 volt grade with multi stranded, single core copper 185 Sqmm, Grade As Per IS 7098 (Part 1) 1988 including making electrical connection for main panel, to starter and starter to motor in pieces of suitable length as per site requirement duly fixed with suitable size of copper lugs/thimbles complete all as specified and as directed by Engr-in-charge.

Taking out complete Auto Trasformer Pannel (ATS) set including all electric connection , carrying 15 Mtr distance and making new suitable foundation for the ATS pannel and grouting the nut and bolts and fixing the same ATS pannel including electric connection and testing the pannel all as specified and direcetd by Engr-in Charge.

S & F in replacement of Copper Thimble of below mentioned sizes as complete all as specified and directed by Engineer in charge.

S&F for replacement of battery 12 V 180 Ah maintenance free, including taking down all as specified and direcetd by Engr-in-Charge

S & F in replacement of Start Push button for ATS Panel all as per existing and all as specified and direcetd by Engr-in-Charge

S & F in replacement of Stop Push button for ATS Panel all as per existing and all as specified and direcetd by Engr-in-Charge

S & F in replacement of MC Contactor of 25 KVAr capacity for APFC Panel all as specified and direcetd by Engr-in-Charge.

S & F in replacement of MC Contactor of 10 KVAr capacity for APFC Panel all as specified and direcetd by Engr-in-Charge.

S & F in replacement of MC Contactor of 05 KVAr capacity for APFC Panel all as specified and direcetd by Engr-in-Charge.

S & F in replacement of Heavy Duty Capacitor of 20 KVAr capacity for APFC Panel all as specified and direcetd by Engr-in-Charge.

S & F in replacement of Heavy Duty Capacitor of 10 KVAr capacity for APFC Panel all as specified and direcetd by Engr-in-Charge.

S & F in replacement of Heavy Duty Capacitor of 1 to 5 KVAr capacity for APFC Panel all as specified and direcetd by Engr-in-Charge.

S&F in replacement of stud for 180/150/100 HP pumpset (as per existing sample), complete all as specified and directed by Engineer in charge.

Amount of credit of Rs. 166914.35 for retrived old material as mentioned in Schedule 'A' section-II of tender document in pdf form, will be deducted offline while acceptence of tender.

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