Supply And Installation, Commissioning and Testing of Rice Mill Fully Automatic 1 TPH

Amount

Rice Mill Fully Automatic – 1 TPH

Paddy Cleaner Cum Destoner Name of equipment specification 1 Machine Performance •This machine used in rice mill to remove impurities (dust, straw, sand, stones etc.) •Capacity: 1 TPH (per setup) •Machine Body: Heavy MS Fabrication, semi-automatic. •Motor: 1HP/Machine) + 2 HP (Blower) Single-phase or three - phase options •Speed: 1440 RPM •Voltage: 220V or 420 V •Cleaning Efficiency:~ 60-80% removal of impurities. •Destoning Efficiency: 98-99% stone removal •Air System: Built - in blower •Sieve System: Double-deck/multi-layer sieves •Feeding system: uniform feed hopper with flow control

Rubber Shellar •Capacity: 4 (Ton/hr) •Operation Mode: Automatic •Power Supply: Three - phase (415V) •Motor Power: 10 HP •Constructional Material: Mild steel (MS)& Stainless Steel (SS) •Motor Speed: 960 rpm •Feed Mechanism: Pneumatic rubber Sheller with Vibro feeder •Air channel for husk separation, v belt and Gearbox drive with low downtime. •Minimal Grain breakage.

D – Husker •Construction: Mild Steel •Operation: Automatic •Husking Efficiency: 70 – 80% •Integrated Cooler, •Roller size: 10 inch •Capacity: 1 or 2 TPH •Power: 10 HP (Three Phase) •RPM: 750-800

Five Tray Paddy Separator •Separates rice into 5 categories (Big rice, Head rice, half, quarter & Tipes) •Self-cleaning mechanism •Operation Mode: Fully Automatic •Power supply: Three phase •Motor Power: 2 HP •Capacity: 1.5 to 2 TPH (Tons per hr) •Construction Material: Stainless Steel (SS)

First – Polisher •Complete rice Mill 1 TPH •Capacity: 1 TPΗ •Power Requirement: 20 HP (Total unit) •Polisher Type: Abrasive (Vertical Cone Type) •Construction Material: Stainless Steel & Mild Steel •Operating Speed: 800 RPM

Sieve Cum Huspletor •Blower Power System •Capacity: 1TPΗ •Motor Power: 5 HP (4-pole) •Speed: 1100 RPM •Construction Material: Stainless Steel •Voltage: 415V/50 Hz

Fine Cleaner and Destoner •Function: Remove Small/Light impurities (dust, chaff, straw bits, small foreign matter). •It helps improve quality and protect downstream machines. Destoner •It is used combination of air flow, vibration, gravity to separate stones, clods, dense foreign material from grains •Capacity:1 tph •Power Requirements: Motor Power single or three phase voltage and frequency -380-400 v/50Hz or 220 V •Layers: 2 or 3 layers •Materi!: Stainless Steel or well coated MS

Paddy Separator •Capacity: 1 TPΗ •Motor Power: 1.5 HP •Number of Trays: 5 •Tray Material: Stainless Steel, Food Grade finish, Trays removable for cleaning. •Tray Oscillation: Oscillating / Gravity type with vibration. •Feed inlet and outlet: Three outlets: pure paddy. •Electric Supply: 3 phase

Rice Cone Polisher •It is used after whitener, to improve luster, smoothness and appearance of rice. •Reduce broken percentage with polishing •Capacity: 1TPΡΗ •Motor Power: 3 HP •Polishing Cone: Made of Stainless steel, conical type. •Polishing chamber: Stainless steel fitted with water mist. •Pressure Control: Adjustable discharge pressure for uniform polishing. •Material: MS Frame, SS Contact Part. •Output Quality: Bright, shiny, less chalky rice with smooth finish.

Plan Shifter with Aspirator •Plan Shifter: Separates rice into different grades (Head rice, broken rice, fine brokens, bran) •Aspirator: It is used to airflow to remove light particles (Husk, dust, immature kernels) •Capacity: 1 TPΗ •Motor Power: 3 HP •Sieve Frames: 2 to 4 trays (aluminium with SS wire mesh) •Material: MS/ SS body -- •Separation Accuracy: 95 to 98% •Drive System: Eccentric Drive. •Operation Mode: Continuous, dust - free with aspiration.

Drum Grader •Separates rice based on gain length •Remove broken grains, keeps uniform head rice size. •Improve quality for packaging. •Capacity: 1 TPH •Motor Power: 3 HP •Drum Type: Cylindrical Drum (Mild Steel or Stainless Steel) •Drum Length: 1.2 to 3 Meter •Drum Diameter: 400-600 mm •Drive System: Chain / Belt Drive •Efficiency: 90-95% accurate separation of broken from head rice.

Bucket Elevator •It is used for vertical lift paddy, rice, broken rice. •Gentle Handling to prevent breakage. •Continuous, dust free transfer between machine in rice mill. •Capacity: 1 TPΗ •Lifting Height: 5 to 10 feet. •Buckets: Plastic (HDPE/ Nylon), Mild Steel, or Stainless steel. •Belt/ Chain: Rubber Belt with nylon reinforcement or chain drive. •Bucket Pitch: 150-200 mm •Motor Power: 1.5 HP •Speed: 1.5-3.0 m/s •Efficiency: 95-98% Conveying efficiency, low breakage.

Fork Lift •Handle paddy bags, rice bags, bran bags •Reduce Manpower and speed up Material handling •Load Capacity: 1 TON •Lift Height: 3 m-6m •Fork Length: 900-1200 mm •Power Type: Electric •Turning Radius: 2-3 m •Transmission: Automatic / Hydrostatic. •Brakes: Hydraulic / Disc Brake

Weighing Balance Machine •Capacity: 50 to 200 kg •Least Count: 100g to 500 g •Platform Size: 600 mm x 400 mm •Power supply: electric with battery backup (Adaptor) •Display Type: Digital LED/LCD Display

Seal Machine •Type: Continuous band •Bag Capacity: up to 10-20 kg •Sealing width: 8-12 mm •Sealing Speed: 0-m10 m/minute •Power Supply: Single phase or three phase, 50 Hz •Control: Thermostat or PID temperature controller.

Installation and Commissioning Charges

Magnus Corporation (BID ID -7099456)