REPAIR / REPLACEMENT OF UNSERVICEABLE PART OF DG SET AT ROCKFALL AND KHALSAR AREA UNDER GE PARTAPUR

Amount

1. Checking, inspection, maint and servicing complete including replacement of unservicable spares parts of the DG set (comparising of Engine/Alternator/Control Panel) of the following capacity for smooth functuionig complete all as per manufactures instructions and all directed by Engr-in-charge (A). (a) Checking of lubrication oil condition. (b) Checking engine for oil, water leakage and correcting the same (c) Checking of all the nut bolts of engine and alternator. (d) Checking of all belts and adjust the tension properly (e) Cleaning of air filters (f) Checking and readjustaing the valve clearance (g) Change of oil/fuel filters and engine oil if necessary (h) checking of starter motor battery and charger (j) Checking of cooling system and fuel system (k) checking of all power cables and AVR connections and mounting bolt tightness of alternator (l) checking the function of AVR general checks (m) checking of control panel meters and gadgets functioning (n) Checking of all control and safety wiring. (B) (a) Checking of flexible coupling of engine and alternator (b) Cleaning of crank case ventilation pipe (c) Checking of injectors and fuel pump (d) checking of alternators and corbon brushes of following capacity DG sets. Note:- (i) Cost of spares required will be paid and masured seperately. (ii) Servicing / routine checkup carried out through authorised service centre of manufacturer (iii) Make of spares recommendation by auth service center of manufacturer

200 KVA DG Sets

180 KVA DG Sets

125 KVA DG Sets

62.5 KVA DG Sets

40 KVA DG Sets

35 KVA DG Sets

Replacement of oil filter element as per existing for following capacity DG sets make- Kirloskar/Cummins/Greaves/Mahindra complete all as specified and directed by Engr-in-Charge. Make-Kirloskar/Mico/TVS/Cummins/Mahindra

200 KVA DG Sets

180 KVA DG Sets

125 KVA DG Sets

62.5 KVA DG Sets

40 KVA DG Sets

35 KVA DG Sets

Replacment of Air cleaner Filter element (inner and outer) suitable for following capacity DG sets make - Kirloskar/Cummins/Greaves/ Mahindra complete all as specified and directed by Engr-in-Charge.

200 KVA DG Sets

180 KVA DG Sets

125 KVA DG Sets

62.5 KVA DG Sets

40 KVA DG Sets

35 KVA DG Sets

Replacment of Fuel filter element (primary & secondary) suitable for following capacity DG sets make- Kirloskar/Cummins/Greaves /Mahindra complete all as specified and directed by Engr-in-Charge.

200 KVA DG Sets

180 KVA DG Sets

125 KVA DG Sets

62.5 KVA DG Sets

40 KVA DG Sets

35 KVA DG Sets

Replacment of V Belt for water pump suitable for following capacity DG sets make- Kirloskar/Cummins/Greaves/Mahindra complete all as specified and directed by Engr-in-Charge.

200 KVA DG Sets

180 KVA DG Sets

125 KVA DG Sets

62.5 KVA DG Sets

40 KVA DG Sets

35 KVA DG Sets

Replacment of Fuel Pipe with benjo bolt at both side suitable for following capacity DG sets make- Kirloskar/Cummins/Greaves/ Mahindra complete all as specified and directed by Engr-in-Charge.

200 KVA DG Sets

180 KVA DG Sets

125 KVA DG Sets

62.5 KVA DG Sets

40 KVA DG Sets

35 KVA DG Sets

M & L for servicing of radiator assembly complete for cleaning, cooling water spaces, and replace unservicieable rubber hose, pipes, circlip, clamps, cleaning of radiator mix with appropriate cleaning agent, de-scaling by means of scale solvent as well as neutralizing agent to arrest leakages by means of brazing etc. all as directed by the Engineer-in-charge of following capacities: Note: These servicing includes necessary replacement of gaskets, sealing rings, cleaning agents etc all as directed by Engieer in Charge.

200 KVA DG Sets

180 KVA DG Sets

125 KVA DG Sets

62.5 KVA DG Sets

40 KVA DG Sets

35 KVA DG Sets

S&F in replacement of automatic voltage regulator (AVR) 24 volts suitable for DG sets Make-Cummins/Kirolkar/Greaves /Mahindra

200 KVA DG Sets

125 KVA DG Sets

40 KVA DG Sets

S & F in replacement of self starter for following capacity DG sets make - Kirloskar/Cummins/Greaves/Mahindra complete all as specified and directed by Engr-in-Charge.

200 KVA DG Sets

125 KVA DG Sets

40 KVA DG Sets

Supply and fix in Replacement of water pump assembly for following capacity DG sets make - Cummins/Mahindra/Kirloskar complete all as specified and directed by Engr-in-Charge.

125/200 KVA DG Sets

35/40/62.5 KVA DG Sets

Supply and fix in Replacement of shut down valve for 200 KVA DG sets , Make-Kirloskar/Mahindra complete all as directed by Engr-in-Charge

S & F in replacement Battery 12 Volt 180 AH (Maint free heavy duty with initial charging) Make-Exide/Amron all as specified and directed by Engr-in-Charge

S & F in replacement Battery 12 Volt 100 AH (Maint free heavy duty with initial charging) Make-Exide/Amron all as specified and directed by Engr-in-Charge

S & F in replacement of battery terminal for DG sets complete all as specified and directed by Engr-in-Charge

Supply and fixing Battery Cable assy, with copper conductor multistanded Red and Black colour 2 mtr long 21sqmm for connection to self starter unit to battery unit complete.

Supply & Fix in replacement electronic sensor suitable for Gen Set 200 KVA complete all as specified and directed by Engineer-In-Charge. Make : Krilosker/mahindra

Supply & Fix in replacement electronic sensor suitable for Gen Set 125 KVA complete all as specified and directed by Engineer-In-Charge. Make : Mahindra/Krilosker

Taking down carefully alternator of DG Set,415 volt ,3 phase ,4 wire system and designed on 0.8 power factor and 1500 RPM Make- Cummins/mahindra/kirloskar, by unscrewing and disconnecting coupling shaft from prime mover side ,opening winding shell ,cleaning ,removing burnt field and starter winding ,cleaning ,servicing and re-winding the field and starter winding with supper enamel copper strip/conductor of existing gauge ,varnishing, heating/baking including re-assembling all the dismantled component to its origional position with testing alternator to its optimum efficiency ie 415 volt out put at 1500 RPM at 0.8 PF to the entire satisfaction of Engr-in-Charge

200/180 KVA DG Sets, Make: Mahindra/Kirloskar

125 KVA DG Sets, Make: Kirloskar, Mahindra

35/40 KVA DG Sets Make:Kirloskar, Mahindra

M&L for taking down carefully FIP assembly of 200/180 KVA DG Set by unscrewing nuts and bolts from its mounting dismantling cleaning ,replacing gaskets set ,feed pump, plunger and spring with overhouling and calibrating injector nozles at rquired temperature and pressure as per prevailing climatic contiondition and MSL in this hilly terrain for proper fuel combustion and functioning at optimum efficiency including re assembling all the dismantled components to its origional position complete all as specified and directed to the entire satisfaction of Engr-in-Charge.

M&L for taking down carefully FIP assembly of 125 KVA DG Set by unscrewing nuts and bolts from its mounting dismantling cleaning ,replacing gaskets set ,feed pump, plunger and spring with overhouling and calibrating injector nozles at rquired temperature and pressure as per prevailing climatic contiondition and MSL in this hilly terrain for proper fuel combustion and functioning at optimum efficiency including re assembling all the dismantled components to its origional position complete all as specified and directed to the entire satisfaction of Engr-in-Charge.

M&L for taking down carefully FIP assembly of 35/40/62.5/82.5 KVA DG Set by unscrewing nuts and bolts from its mounting dismantling cleaning ,replacing gaskets set ,feed pump, plunger and spring with overhouling and calibrating injector nozles at rquired temperature and pressure as per prevailing climatic contiondition and MSL in this hilly terrain for proper fuel combustion and functioning at optimum efficiency including re assembling all the dismantled components to its origional position complete all as specified and directed to the entire satisfaction of Engr-in-Charge.

Supply & Fix rubber radiator hose pipe suitable for Gen Set 200/180 KVA Complete all as specified and directed by Engineer-In-Charge .Make- Mahindra

Supply & Fix after cooler hose pipe suitable for Gen Set 100/125 KVA Complete all as specified and directed by Engineer-In-Charge .Make- Mahindra

M & L for changing /topping up of best quality of engine oil 20W40 type for various type/capacity DG sets including removing of old burnt engine oil from DG sets complete all as specified and directed . Make - Castrol/Veedol/Valoline

Supply and toping up to best quality antifreezing, Inhabitor Corrosion (Coolant) liquid for DG set at various capacity and locations complete all as specified and directed. Make-Castrol/veedal/valoline

M & L for changing /topping up of best quality of engine oil 15W40 type for various type/capacity DG sets including removing of old burnt engine oil from DG sets complete all as specified and directed . Make - Castrol/Veedol/Valoline

Supply only Oil filter(nos -2),fuel filter(nos-2),water separator(no-1),bypass filter(no-1), air filter(no-02) for 200/180 KVA DG Set,as per cat part no all as directed and specified by engineer-in-charge .Make- Fleetguard for Cumminns DG sets

Supply only Oil filter(no -2),fuel filter(no-1),bypass filter(no-1), air filter(no-1) for 125 KVA DG Set as per cat part no all as directed and specified by Engineer -in-charge .Make- Fleetguard for Mahindra DG sets

Supply only Oil filter(nos -2),fuel filter(nos-1),water separator(no-1),bypass filter(no-1), air filter(no-1) for 62.5/82.5 Kva DG Set as per cat part no all as specified and directed by engineer-in-charge .Make- Fleetguard for Kirloskar DG sets

Supply only Oil filter(nos -2),fuel filter(nos-1),water separator (no-1), bypass filter(no-1), air filter(no-1) for 35/40 Kva DG Set all as directed and specified by engineer -in-charge .Make- Fleetguard for Cumminns DG sets

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