05-Work Contract for Providing Laying Jointing and Testing of DI Pipe Line at various Water supply Schemes under Sub Division Bari Distt. Dholpur

Providing, lowering, laying in trenches, aligning, fixing in position and jointing Ductile Iron (DI) ISI marked K-7 grade S&S pipes as per IS:8329-2000 (amended up to date), with internal cement mortar lining suitable for potable water with rubber ring (EPDM) joints as per IS: 5382-1985 including all taxes (Central and local), transportation and freight charges, inspection charges, loading/ unloading charges, including cost of labour and material, specials (Tee, bend etc.) satisfactory hydraulic testing, disinfection, commissioning etc. complete as per technical specifications and direction of Engineer-in-charge. (excluding earth work) Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately.

Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and disposal of surplus excavated soil as directed within a lead of 50 Mtr. including required all safety provisions etc.: All kinds of soil

Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and stacking serviceable material for measurements and disposal of unserviceable material as directed, with in a lead of 50 Mtr. including all safety provisions required .:

Ordinary rock

Hard rock (requiring blasting)

Hard rock(blasting prohibited)

Dismantling of cement concrete pavement for pipe line line and chambers by mechanical means using pneumatic tools, cutting the peripheral edge by CC cutter, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal of dismantled materials up to a lead of 1000 meters. Measurement for dismantled trench to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, re-handling of material/earth to complete the tasks as per technical specification and scope of work.

Dismantling of flexible pavement for pipe line and chambers by mechanical means using pneumatic tools, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal of dismantled materials up to a lead of 1000 meters. Measurement for dismantled trench to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, re-handling of material/earth to complete the tasks per technical specification and scope of work.

Bituminous courses

Granular courses

Providing and laying in position cement concrete M10 grade nominal mix 1:3:6 (1 Cement : 3coarse sand : 6 graded stone aggregate 40 mm nominal size) in base course complete including all material, labour, machinery, lighting, guarding for road restoration work in trenches of pipe line and chamber work. Measurement for CC work to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, complete work as per technical specification and scope of work.

Providing and laying in position cement concrete in specified grade over prepared base course complete including finishing, curing, all material, labour, machinery, lighting, guarding for road restoration work in trenches of pipe line and chamber work. Measurement for CC work to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, complete work as per technical specification and scope of work.

M20 grade Nominal Mix 1: 1.5: 3 (1 cement : 1.5 coarse sand : 3 graded stone aggregate 20mm nominal size).

Plain cement concrete pavement of M-30 Grade

Removing & Re-fixing of Precast concrete interlocking blocks for laying of pipe line by manual method, stacking of serviceable & non serviceable material separately, disposal of dismantled material lead up to 50 mtr. The C.C. interlocking paving blocks be laid on average 25 mm thick bed of coarse sand and the joints to be filled with fine sand. Laying procedure on compacted sub base as defined. Complete job is to be executed as per the directions of Engineer in charge. The rates to be inclusive of fixing of 70 percent reusable precast concrete interlocking block and cost of required new precast concrete interlocking block against damaged, including all lead and lift as per Technical specifications. (Interlocking block manufactured by fully computerized automatic stationery hydraulic vibro pressed machine & full computerized automatic batching plant of class A-1 as per BS:6717-2001. Tensile splitting strength and breaking load as per BS: 6717-2001 Colour: Grey cement natural colour. Variation in Dimension : Less than 1.6 mm Variation in thickness: Less than 3.2 mm) Note: If existing precast block used more than 70%, than for every 1% use above 70%, deduction of 1% in cost shall be done for every 1% use above 70%.

60 mm thick.

80 mm thick.

100 mm thick

Removing & Re-fixing of Bricks Kharanja road by manual means for laying of pipe line, stacking of serviceable & unserviceable material separately, disposal of dismantled material lead up to 50 mtr. The Bricks interlocking be laid on average 12 mm thick bed of mud mortar and the joints to be filled with pointing in cement mortar 1:3. Laying procedure on compacted sub base as defined. Complete job is to be executed as per the direction of Engineer in charge. The rates are inclusive of fixing of 80 percent reusable Bricks and cost of required new First class FPS bricks (min. 10.5 Mpa) in place of damaged bricks, all lead and lift as per Technical Specifications and direction of Engineer in Charge. Note: If existing bricks used more than 80%, than for every 1% above 80% use, deduction of 1% in cost shall be done for every 1% use above 80%.

Horizontal aligned Bricks

Vertical aligned Bricks

Providing, lowering, aligning, fixing in position in pipe line, CI D/F Sluice valves straight and pocket less body passage of approved make of following Pressure rating & dia complete, confirming to IS:14846 (amended up to date) and of following specifications: Body, Bonnet, Wedge, Gland, Thrust Plate, Cap & Hand wheel of Grey cast iron of IS:210/ FG200 Stem - AISI- 410 ,Body Seat ring, Wedge facing ring & Bushes - LTB2/ SS , Face to face dimensions as per IS 14846/2000 (amended up to date) ,Epoxy ( Non-Toxic- suitable for drinking water) applied inside and outside, Flanges Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 and IS: 1367/ CS/ galvanised steel Insertion rubber of black EPDM 6mm thick . Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work. Manually Operated CI Sluice valve of Class PN-1.0

Providing, lowering, aligning, fixing in position in pipe line, CI double flanged swing type Non Return Valves (NRV) of approved make of following Pressure rating & dia complete, confirming to IS: 5312 (part -1)/ 2004 (amended up to date) and of following specifications: Body, Cover & disc of Grey cast iron of IS:210/ FG200. Face to face dimensions as per IS 5312 (part -1):2004 , Flanges Drilled as per IS:1538. Epoxy (Non-Toxic & suitable for drinking water) applied on body, cover and disc inside and outside . Body seat ring of SS/CS Door face ring - EPDM/ Neoprene (food grade quality) ,Shaft of SS- AISI- 410 ,Hinge Malleable cast iron / SS AISI 316 ,Bonnet Gasket EPDM, Bush- Leaded tin Bronze/ PTET, Gasket EPDM/NBR ,Nut-Bolt as per IS:1363 and IS: 1367 (galvanised steel) ,Insertion rubber of black EPDM 6mm thick. Suitable support structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work. Class PN 1.0

80 mm dia

100 mm dia

125 mm dia

150 mm dia

200 mm dia

250 mm dia

300 mm dia

Providing, lowering, aligning, fixing in position in pipe line, CI double flanged Dual plate check valve of approved make of following Pressure rating & dia complete, as per API: 594/ API: 598 and of following specifications: Body & Cover of Grey cast iron of IS:210/ FG200 , Disc / plates - Cast steel ,Disc seal ring of EPDM/ NBR (food grade quality) ,Body seat of SS ,Face to face dimensions as per API: 594 ,Flanges Drilled as per IS:1538. Epoxy (Non-Toxic & suitable for drinking water) applied on body & cover inside and outside . Shaft/Stop Pin of SS- AISI- 304/410 , Hinge SS AISI 316/304 / CS ,Spring SS AISI 316/304 , Bonnet Gasket EPDM ,Bush- Brass with EPDM/NBR "O "ring seal.Nut-Bolt confirming to IS:1363 and IS: 1367 (galvanised steel) ,Insertion rubber of black EPDM 6mm thick . Suitable support structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work. Class PN 1.0

80 mm dia

100 mm dia

125 mm dia

150 mm dia

200 mm dia

250 mm dia

300 mm dia

Providing, lowering, aligning, fixing in position and Jointing in pipe line, CI Body Flanged End Tamper proof Kinetic Air Valve of approved makes of following pressure rating and dia and as per following specifications: Governing standard - AWWA C512/ IS:14845:2000(amended up to date),Body, High pressure cover , Low pressure cover, Cowl and Joint support ring - Grey cast iron of grade IS:210/FG200 ,Float- LP ball & HP ball : AISI 304 stainless Steel, Float Guide- HTB1,Seat ring & Gasket - EPDM/NBR, HP Orifice & HP orifice plug : HTB2/ SS ,Bush: Bronze , Flanges as per IS/ BS, Drilled as per IS:1538. Epoxy paint (Non-Toxic & suitable for drinking water) applied on body & cover inside and outside Fasteners - CS/ Galvanised steel ,Outlet of big orifice will have a screen to prevent Tamper of float, with CI metal seated D/F Non rising stem Sluice Valves as per (IS: 14846 amended up to date) PN 1.0 ratings Valves including all material, labour, testing and commissioning as per Technical Specifications and as per direction of Engineer in charge. Note: Rates are exclusive of connecting tee, pipe piece and earth work. Class PN 1.0

Providing, lowering, laying, aligning, fixing in position and jointing CI dismantling joint (Suitable for Sluice valves etc.) as per IS specifications complete of the following sizes including all jointing material, cost of all labour, testing and commissioning Technical Specifications and as per direction of Engineer. Class PN 1.0

80 mm dia

100 mm dia.

125 mm dia.

150 mm dia.

200 mm dia.

250 mm dia.

300 mm dia.

Removing of existing CI/ DI Double flange sluice valves, non return valves, butter fly valves etc. in existing Distribution/ Rising Main/ Transmission Main pipe line of following sizes, works include de-jointing of valve, dewatering, taking it out of the pit with adequate safety arrangement at site and then refill the pit from excavated sand by ramming it at sides of pipe & up to ground level. Work shall be done as per specification, scope of work and direction of Engineer-in-charge. All old material shall be removed safely & all old material shall be deposited in Divisional Store. Note: Rates are exclusive of earth work and road cutting.

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