Rehabilitation of wagons (600-BOXNHL wagons)

1-Replacement of Body Side arrangement As RDSO per drawing No.WD-

Replacement of Body Side arrangement As RDSO per drawing No.WD- 05086-S-05, alt-6 or latest &/or WD- 08008 S-5, alt-04 or latest &/or WD - 09034 S-5, alt-5 or latest.

2-Replacement of Side middle Coping As RDSO per drawing no-WD

Replacement of Side middle Coping As RDSO per drawing no-WD 09034 S-05, alt-5 or latest, item no- 5.

3-Replacement of Side middle Coping (Doorway) As RDSO per drawing

Replacement of Side middle Coping (Doorway) As RDSO per drawing no- WD 09034 S-05, alt-5 or latest, item no- 6.

4-Replacement of Side Top Panel as per RDSO Drawing No.- WD-08030-

Replacement of Side Top Panel as per RDSO Drawing No.- WD-08030-S-03, Alt-01 or latest

5-Replacement of Full Dummy Panel Fitment of new patch will be done

Replacement of Full Dummy Panel Fitment of new patch will be done as per RDSO Drawing No.- WD-08030-S-03, Alt-01 or latest.

6-Replacement of Corner Panel Fitment of new patch will be done as per

Replacement of Corner Panel Fitment of new patch will be done as per RDSO Drawing No.- WD-08030-S-03, Alt-01 or latest

7-Replacement of Flap Door As RDSO per drawing no.-WD-23018-S-02

Replacement of Flap Door As RDSO per drawing no.-WD-23018-S-02 or latest item no. 3,4,5a,5b,5c,10,12,13,14,16 in assembled condition.

8-Replacement of door mediator complete with Gravity catch and door

Replacement of door mediator complete with Gravity catch and door locking arrangement. As per RDSO drawing no. -WD-23018-S-2 or latest item no. 1,2a,2b,8,9, 19 in assembled condition.

9-Replacement of Door check spring with Huck Bolt as per RDSO

Replacement of Door check spring with Huck Bolt as per RDSO drawing no. WD- 09034 S-07, Alt.6 or latest, item no. 15.

10-Replacement of Door Hinge Foot with Huck Bolt As RDSO per

Replacement of Door Hinge Foot with Huck Bolt As RDSO per drawing no. WD-09034 S-07, Alt.6 or latest, item no. 6

11-Replacement of Side Stanchion (Pillars) with Lock bolting. As per

Replacement of Side Stanchion (Pillars) with Lock bolting. As per RDSO drawing no. - WD-05086-S-17, Alt. 7 or latest &/or WD-08008 S-17, alt-04 or latest &/or WD- 09034 S-17, alt- 02 or latest.

12-Replacement of Side Top Coping (side stanchion to side stanchion)

Replacement of Side Top Coping (side stanchion to side stanchion) As per RDSO drawing no. WD-05086-S-05, alt-6 or latest &/or WD-08008 S-5, alt-04 or latest &/or WD-09034 S-05, Alt.5 or latest, item no. 3

13-Sole Bar inside Pillar Rivet patch As RDSO per drawing no. -SEC Rly./

Sole Bar inside Pillar Rivet patch As RDSO per drawing no. -SEC Rly./ SK. No. WRS/R-

14-Replacement of End top Coping (Centre) As RDSO per drawing no.-

Replacement of End top Coping (Centre) As RDSO per drawing no.- WD 09034 S-06, item no- 4 or latest.

15-Replacement of corner gusset As RDSO per drawing no. WD-09034

Replacement of corner gusset As RDSO per drawing no. WD-09034 S-06, Alt.6 or latest, item no. 8,10 &11

16-Repair of corner gusset as per RDSO Drawing No.- WD-09034-S-06,

Repair of corner gusset as per RDSO Drawing No.- WD-09034-S-06, Alt-08 or latest.

17-Replacement of Floor Patches size-1500mm x 1250mm x 4 mm as

Replacement of Floor Patches size-1500mm x 1250mm x 4 mm as per RDSO Drawing No.- WD-08030-S-02, Alt-02 or latest

18-Replacement of Crib Angle As RDSO per drawing no. WD-09034 S-

Replacement of Crib Angle As RDSO per drawing no. WD-09034 S-16, Alt.8 or latest, item no. 3 &4

19-Repair of Transom pocket patch (Cracks in corners of slot of body

Repair of Transom pocket patch (Cracks in corners of slot of body bolster web plates)

20-Replacement of stringer (Floor Channel) size- 100x51x4 for required

Replacement of stringer (Floor Channel) size- 100x51x4 for required length as per drawing As per RDSO drawing no. WD 09034 S-15, Alt. 7 or latest item no- 1,2,3,4,11,12,13,14 &15

21-Replacement of Cross Bar As per RDSO drawing no. WD-09034 S-15,

Replacement of Cross Bar As per RDSO drawing no. WD-09034 S-15, Alt.6 or latest, item no.6 & 6A

22-Repair of Cross Bar As RDSO per drawing no. WD-09034 S-15, Alt.6

Repair of Cross Bar As RDSO per drawing no. WD-09034 S-15, Alt.6 or latest, item no.6 & 6A

23-Repair of cracked bolster bottom gusset plate As per RDSO drawing

Repair of cracked bolster bottom gusset plate As per RDSO drawing no. WD 09034 S- 15 and RDSO letter no. MW/ BOXNHL, Dt.23/01/2015, 8 mm thick plate, size-176x380x220 mm

24-Sole Bar Crack repair (Patch) As RDSO per drawing no. -SEC Rly./ SK.

Sole Bar Crack repair (Patch) As RDSO per drawing no. -SEC Rly./ SK. No. WRS/R-1747

25-Sole Bar Bend repair (Straightening) 24333.00 Rs.

Sole Bar Bend repair (Straightening)

26-Centre sill Modification As per RDSO drawing no. WD-18051-S-01,

Centre sill Modification As per RDSO drawing no. WD-18051-S-01, Item no. 1 to 4 or latest

27-Centre sill crack repair (Patch) As per RDSO drawing no. WD-16002-

Centre sill crack repair (Patch) As per RDSO drawing no. WD-16002-S-01, Item no. 1 to 4 or latest

28-Replacement of panel/floor patch of BOXNHL wagon including

Replacement of panel/floor patch of BOXNHL wagon including cutting and dropping of damaged panel/floor patch, surface preparation and fixing new patches as per requirement and MIG welding as per RDSO drg no. WD-08030-S-03 or latest

29-Replacement of corner stanchion of BOXNHL wagon including cutting

Replacement of corner stanchion of BOXNHL wagon including cutting and dropping of 29 damaged corner stanchion, surface preparation and fixing new corner stanchion, lock bolting and MIG welding as per RDSO drg no. item no. 02 of WD-08030-S-01, Alt-02 or latest and item no. 03 of WD-09034-S-06, Alt-08 or latest.

30-Miscellaneous welding of BOXNHL wagon in meter 226332.00 Rs.

Miscellaneous welding of BOXNHL wagon in meter

31-Painting & Stenciling/marking of BOXNHL wagons including supply of

Painting & Stenciling/marking of BOXNHL wagons including supply of paints.

32-A) End Body arrangement complete with fittings for BOXNHL to

A) End Body arrangement complete with fittings for BOXNHL to RDSO Drg No. WD- 23043-S-01, Alt-1 or latest, Qty- 01 No. (B)End Crib angle for end body to Drg No. WD-09034-S-04, 32 Alt-7 Item no.13 or latest. Qty- 01No. (C) Lock bolt with collar Dia.19.05 mm (grip range 19.05- 25.4mm) Conforming to RDSO Specn. No. IS/RDSO-WD/0001:2022. Qty- 12Sets. (D) Lock bolt with collar dia 12.70 mm grip range 19.05 - 25.4mm Conforming to RDSO Specn. No. IS/RDSO- WD/0001:2022. Qty- 32Sets. (Qty Unit - One set consists of (A)-- 01 No.(B) -- 01 No. (C ) -- 12Sets (D) -- 32 Sets)

33-Stripping, surface preparation, Setting & Welding of 01End body

Stripping, surface preparation, Setting & Welding of 01End body including end crib angle, repair to oblong holes in head stock by providing inside patch, top corner gussets, stiffener, 33 covering plate, Lock bolting of End body stanchions with Headstock, corner stanchion with sole bar.

34-Supply and fitment of Bogie Center Pivot top modified BOXNHL (Flat)

Supply and fitment of Bogie Center Pivot top modified BOXNHL (Flat) to RDSO Drg No. WD-97049-S/3 Alt-9 item no.2 or Latest

35-Supply of Center Pivot Pin 215 mm to RDSO Drg No. WD-97049-S/3

Supply of Center Pivot Pin 215 mm to RDSO Drg No. WD-97049-S/3 Alt-9 item no.6or Latest

36-Supply and fittings of Auxiliary Reservoir suspension Strap to RDSO

Supply and fittings of Auxiliary Reservoir suspension Strap to RDSO Drg No. WD- 09034-S-20item no1 or Latest

37-Supply and fitting of Auxiliary Reservoir supporting Bracket to RDSO

Supply and fitting of Auxiliary Reservoir supporting Bracket to RDSO Drg No. WD- 09034-S-16 item no1 or Latest(IRSM-44)

38-Supply of Head stock to RDSO Drg. No. WD-09034-S-4, Itemno.11,

Supply of Head stock to RDSO Drg. No. WD-09034-S-4, Itemno.11, 8mm thick RH or Latest.

39-Supply of Head stock to RDSO Drg. No. WD-09034-S-4, Itemno.11,

Supply of Head stock to RDSO Drg. No. WD-09034-S-4, Itemno.11, 8mm thick LH or Latest

40-Stripping, surface preparation, setting & welding of headstock (LH or

Stripping, surface preparation, setting & welding of headstock (LH or RH)

41-Supply of Striker casting BG with wear plate for upgraded HT-CBC 1622500.00 Rs.

Supply of Striker casting BG with wear plate for upgraded HT-CBC

42-Supply of Yoke for upgraded high tensile centre buffer coupler for

Supply of Yoke for upgraded high tensile centre buffer coupler for BOXNHL

43-Supply of Draft gear including draft gear follower 3763020.00 Rs.

Supply of Draft gear including draft gear follower

44-Supply of Coupler body with shank wear plate for BOXNHL 4168350.00 Rs.

Supply of Coupler body with shank wear plate for BOXNHL

Supply of Top side Wearer Liner

46-Supply of Counter sunk head screw with nut, Size M20*100mm 148752.00 Rs.

Supply of Counter sunk head screw with nut, Size M20*100mm

47-Fitment cost of top side wearer liner 655680.00 Rs.

Fitment cost of top side wearer liner

48-Labour cost of Removal of coupler body, dismantling and fitment of

Labour cost of Removal of coupler body, dismantling and fitment of good coupler body

49-Labour cost of Dropping and refitting of draft gear assembly with

Labour cost of Dropping and refitting of draft gear assembly with coupler body assembly

50-Supply of Lock bolt with size 7/8 inch, GR 63mm to 70mm with collar

Supply of Lock bolt with size 7/8 inch, GR 63mm to 70mm with collar for Centre pivot

51-Supply of Lock bolt with size 3/4 inch, GR 31 to 38 with collar for

Supply of Lock bolt with size 3/4 inch, GR 31 to 38 with collar for Striker casting

52-Supply of Lock bolt with size 7/8 inch, GR 31 to 38 with collar 103224.00 Rs.

Supply of Lock bolt with size 7/8 inch, GR 31 to 38 with collar

53-Supply of Lock bolt with size 7/8 inch, GR 38 to 44 with collar 108324.00 Rs.

Supply of Lock bolt with size 7/8 inch, GR 38 to 44 with collar

Supply of CBC lock for BOXNHL

55-Supply of Knuckle for centre buffer coupler 5251000.00 Rs.

Supply of Knuckle for centre buffer coupler

56-Labour cost of all type of Lock bolting of CBC and CBC components 343812.00 Rs.

Labour cost of all type of Lock bolting of CBC and CBC components

57-Supply of Lock lift lever assembly for BOXNHL wagons 398250.00 Rs.

Supply of Lock lift lever assembly for BOXNHL wagons

58-Supply of Assembly of bearing piece washers, safety strap and pin

Supply of Assembly of bearing piece washers, safety strap and pin for uncoupling gear arrangement

Supply of Coupler rod for BOXNHL

60-Supply and fitment of striker casting bear plate with 3 nos. M 12 nut

Supply and fitment of striker casting bear plate with 3 nos. M 12 nut bolt.

61-Supply and fitment of YSP Liner with lock bolt 1704312.00 Rs.

Supply and fitment of YSP Liner with lock bolt

62-Supply and fitment of Rehabilitation plate Drg. No. W/ML-14 (2 per

Supply and fitment of Rehabilitation plate Drg. No. W/ML-14 (2 per wagon )

63-Labour cost for Replacement and alignment of CBC and components

Labour cost for Replacement and alignment of CBC and components and its parts