Quotation/Enlistment for Supply Installation, Testing and Commissioning including required Civil work for construction of LPG/CNG/PNG based Crematorium in different Municipalities of Haryana.

Amount

(NS - 1) Providing and fixing of Slef supported Galvalum Sheet 1.07 mm thick AZ 150 for roofing purpose on structure having approximate size 25'X60' (may vary from site to site) inclduing labour and all consumable anchores, fastners, washers, paints (on outer side) and hanger for lighting purpose etc. complete in all respect upto the satisfaction of Engineer -incharge of the work.

(NS - 2) Providing Heat treatment of Slef supported Galvalum sheet with heat resistant chemicals/paint to withstand internal/external high stress of tempreture

(NS - 4) Supply, installation, testing and commissioning of Fresh Air injection system - Supply of fresh air forced draught fan having outforced capacity upto 300 water column, for supplying the fresh air to primary chamber for combustion of corpse and for supplying fresh air to dillution chamber/quenching chamber for reducing the outlet heat before before entering the chimeney through wet scrubber, with required dampers and gate valves etc. The motor installed should be 2 BHP 3 Phase.

(NS - 5) Supply & fixing of Inconel Thermocouple - Heat sensing range 0 to 1200 degree Celsius having (Cr - Al) sensor housed in SS 304 casing of dimension 600 mm long × 8 mm Outer Dia complete encased and to be fitted with terminal on other end for connection of fire retardant. Compensating wire of 2 cores 0.5 sq. mm. for heat sensing from thermocouple to Temperature controller covered with asbestos embedded rope about 50 m length as per direction of EIC.

(NS - 6) Supply & laying of armoured cable from furmace control panel to different motors in Trench /Tray/Wall surface. 1.1 KV grade 4 core 2.5 sq mm Fire Retardant PVC (Copper) including S&F M.S. saddles with earthing attachment in 1 x no. 10 SWG G.I. wire making holes etc, as necessary (Polycab/Havells/KE/Gloster) including double compression flame proof glanding and termination.

(NS - 8) Design, fabrication, supply and Installation and testing commissioning of complete MS structural work for furnace with structural pipes and sheets of minimum 5 mm thick for supporting the internal refractory linings / Bricks and to bear heat stresses of temprature upto 1600 degree centigradeas below: (a)MS Steel Cremation Machine Size - 3750mm. Lx1700mm. Wx2600mm. H. (b)Primary Chamber Size (Hearth Size) & volume of chamber - 2400mm length X950mm width X 900mm Height , Volume should not less than 2.00 Cubic Meter. (c)Outside furnace skin Temp.- 30 ºC above ambient temperature (d) Door Operating Motor - 2 HP, 900-1440 RPM, 415 V, 3 PH.sq. cage, H class insulation to be controlled from VFT drive of PLC control cable. CONSTRUCTION OF INCINERATION CHAMBER : Design of the Furnace is a double/ stage combustion chamber. Primary chamber is to be used for corpse burning and secondary chamber is to be used for burning the odour and black heavy smoke or can be used as quenching chamber or tunnel, before discharging it into atmosphere via wet scrubber. The modulating burner installed in these chambers should work through ringelmann gas analyser and take command from it through PLC control panel for increasing or decreasing the flame. The outer structure of the combustion chamber is made of Prime Quality Mild Steel Plates/ structural pipes, of minimum 5mm, thickness as per IS specification suitable to withstand temperature of 1300ºC. The structure is sturdy to withstand any stresses or strains formed during operation. the external casing is reinforced with structural pipes ,angles & channels with minimum 2mm thickness and should be powder coated with any colour as approved by Engineer-in-Charge. PRIMARY CHAMBER: Body is loaded into this chamber through a charging Door and loading trolley. This chamber is fitted with burners which are automatically operated and maintain the temperature in the chamber to the desired level of 800±50ºC or as desired. The temperature inside the chamber is controlled using a PLC control sensors and solid state digital temperature indicating controller. Once the desired temperature is achieved the burners will automatically trip off and vice versa the same shall automatically start to maintain the desired temperature. Altogether the indicators ensure complete combustion. This controlled temperature eliminates all possibilities of odour. (a) This PNG/LPG based human body cremation machine incorporates full automatic control including that of flue gas emissions. It should meets and exceeds the Indian and most stringent international pollution, environmental, health and air emission regulations controlled through Ringelmann chart of smoke detection through machine and to be work on online method, ie There should be a fully automatic control mechanism that normally results in flue gases without black smoke and odour. Any potential increase in black smoke must be automatically detected and the air increased so that waste gases are completely combusted at a sufficiently high temperature to eliminate odors. (b) The exhaust chimney should be preferably mounted off centre and should satisfy all local regulations pertaining to environmental norms. (c)The cremation machine operates on natural gas, LPG gas ,and employs the proven chamber design for clean discharge and reliable operation. There should be concentration on providing a simplified control interface requiring no special operator skills

(NS - 8) Design, fabrication, supply and Installation and testing commissioning of complete MS structural work for furnace with structural pipes and sheets of minimum 5 mm thick for supporting the internal refractory linings / Bricks and to bear heat stresses of temprature upto 1600 degree centigradeas below: (a)MS Steel Cremation Machine Size - 3750mm. Lx1700mm. Wx2600mm. H. (b)Primary Chamber Size (Hearth Size) & volume of chamber - 2400mm length X950mm width X 900mm Height , Volume should not less than 2.00 Cubic Meter. (c)Outside furnace skin Temp.- 30 ºC above ambient temperature (d) Door Operating Motor - 2 HP, 900-1440 RPM, 415 V, 3 PH.sq. cage, H class insulation to be controlled from VFT drive of PLC control cable. CONSTRUCTION OF INCINERATION CHAMBER : Design of the Furnace is a double/ stage combustion chamber. Primary chamber is to be used for corpse burning and secondary chamber is to be used for burning the odour and black heavy smoke or can be used as quenching chamber or tunnel, before discharging it into atmosphere via wet scrubber. The modulating burner installed in these chambers should work through ringelmann gas analyser and take command from it through PLC control panel for increasing or decreasing the flame. The outer structure of the combustion chamber is made of Prime Quality Mild Steel Plates/ structural pipes, of minimum 5mm, thickness as per IS specification suitable to withstand temperature of 1300ºC. The structure is sturdy to withstand any stresses or strains formed during operation. the external casing is reinforced with structural pipes ,angles & channels with minimum 2mm thickness and should be powder coated with any colour as approved by Engineer-in-Charge. PRIMARY CHAMBER: Body is loaded into this chamber through a charging Door and loading trolley. This chamber is fitted with burners which are automatically operated and maintain the temperature in the chamber to the desired level of 800±50ºC or as desired. The temperature inside the chamber is controlled using a PLC control sensors and solid state digital temperature indicating controller. Once the desired temperature is achieved the burners will automatically trip off and vice versa the same shall automatically start to maintain the desired temperature. Altogether the indicators ensure complete combustion. This controlled temperature eliminates all possibilities of odour. (a) This PNG/LPG based human body cremation machine incorporates full automatic control including that of flue gas emissions. It should meets and exceeds the Indian and most stringent international pollution, environmental, health and air emission regulations controlled through Ringelmann chart of smoke detection through machine and to be work on online method, ie There should be a fully automatic control mechanism that normally results in flue gases without black smoke and odour. Any potential increase in black smoke must be automatically detected and the air increased so that waste gases are completely combusted at a sufficiently high temperature to eliminate odors. (b) The exhaust chimney should be preferably mounted off centre and should satisfy all local regulations pertaining to environmental norms. (c)The cremation machine operates on natural gas, LPG gas ,and employs the proven chamber design for clean discharge and reliable operation. There should be concentration on providing a simplified control interface requiring no special operator skills

(NS - 9) MS with outer face strip of SS 310, Furnace Charge Door motorized and manually operated with gear box or C.I. made counter weight. Dimesnsions of gate - 1150 mm Width X1050mm. Height X 150 mm thickness ( made from MS 8mm thick plate & B Class C channel ) MOTORISED BODY CHARGING DOOR : The CHARGNG DOOR should be motorized for automatically opening and closing the primary chamber by mere pressing the push buttons provided on the control panel. This enables the door to move to and fro (sliding on main structure), which eases the operation. The motor rating shall be 2 HP, 900-1440 rpm., 415 V, 3 Ph and the same shall be provided along with door operating mechanism, safety guards, Limit switches etc. In case of Power failure or while not in operation the door can be opened manually. It should be lined with 128 density of ceramic fibre and whytheat K quality castables.

(NS - 10) Supply, installation, testing & commissioning of position cantilever type spring loaded body Charging trolley with handle. Mechanically operated MS Steel chequered plate top 3mm thick, Pantograph trolley approx. dimensions 4800 mm long X 800 mm width X lift 180/220 MM with lifting and lowering mechanism.

(NS - 11) Supply, instaliation, testing and commissioning of complete set of refractory shaped bricks with Refactory work of furnace in both primary and secondary combustion chambers (a), The furnace is lined with 70% percent High Alumina Refractory Bricks, backed up with Cold Face and high quality insulation bricks/Hysil blocks and ceramic fibre blanket of 128 density for making the total wall thickness from outer surface of machine 325mm ,withstanding capacity of High Temperature of 1400ºC The inner most refractory, which is hot face is composed of 70% percent HIGH Alumina and having high thermal stress. Hot face refractory bricks are backed up with cold face refractory insulation/Hysil blocks . The two layers of ceramic wool or ceramic board insulation provided between the cold face refractory and the outer body of the Furnace. Thus the temperature of the outer body of the Furnace doesn't exceed 30ºC above the ambient temperature. Refractory Bricks confirm to IS 2042. (b)Complete lining & assembling of entire cremation chamber according to standard size with proper arrangement of accommodation of burners, resting of dead body with sufficient opening for falling of ashes to the ash chamber and sufficient ventilation for fresh air spraying (c) Complete lining and assembling of entire cremation chamber according to standard size with provision of drawing out ashes from the rear side and sufficient ventilation for fresh air injection (d) Complete lining and assembling of entire cremation chamber according to the standard size with provision of air inlet supplying by fresh air blower and arrangement of multi ventilation path for fresh air injection to the ash chamber and cremation chamber.

(NS - 12) FLUE GAS DUCTINGS : The flue gas ducting shall be made from 3 mm thick M.S. sheet and flanges from 5 mm thick plate confirming to specifications, flanges, bends, gaskets. The ducting shall carry the gases from the Post Combustion Chamber to Venturi System and then Scrubbing System to the I.D. Fan/Blower. The diameter of the duct shall be 400/300 mm externally and all the ducting shall be internally lined with 50mm thick ceramic insulation lining.

(NS - 13) Design, engineering, fabrication, supply, installation testing and commissioning of Stainless Steel (304) Pollution Control Device - Stainless steel (grade 304) 5mm thick sheet,wet scrubber cyclone dia of 800 mm, with inbuilt facility of SS Jali and water spray on incoming gases, 200mm dia arrangement for inlet and outlet for gas , with 3mm Tank with minimum water capacity of 3200 litres. & ( for fuel economy if secondary chamber burner is not to be used for burning the carbon suspended particles and quenching tunnel to be used for passing of flue gases before wet scrubber ) A vertical type recirculation tank capacity 3200 litres, manufactured from 3mm thick stainless sheet of 304 grade with adequate drain system for circulating 5% caustic solution through cyclone scrubber shall also be provided. The complete accessories like valves, fittings are provided. Recirculation pump 2 BHP 3 phase, manufactured by branded company is to be provided for re-circulating scrubbing solution. An overhead HDPE tank of 1000 Liters shall also have to be provided by agency which shall be used to make up the water in this the tank. BREIF ON WET SCRUBBING SYSTEM cyclone Scrubbers are the most common wet scrubber systems used for particulate removal and odor. flue Gases are cooled immediately upon entering the system in a pre-cooled (quench) to approximately 180 ºF (82 ºC). After the quench tunnel section the gases enter the cyclone with water injection/ sprayed through nozzles usually above and within the cyclone. The spray action of water and dirty gas results in a wetting of particulate matter which settled down in water tank and should be drain out after every 40-50 cremations. And cooled gas is drawn out in the chimney with the help of ID Fan

(NS - 14) Design, engineering, Supply, installation, testing and commissioning of induced draft fan impleller made of alloy steel to withstand temperature rise in continuous duty in surrounding ambience. MS sheet covering, with induction motor 3BHP, 3 phase, 415v, 50 hz and other accessories such as belt pulley & The gases coming from the wet Scrubbing System will pass to the chimney stack through the Blower/I.D. Fan . The I.D. fan/Blower shall be designed to suck the hot gases from the wet scrubber and pump them to the chimney stack and shall have the capacity to compensate the pressure drop in the wet scrubbing system. It shall be 'V' belt driven and provided with suitable bearings, dampers, anti-vibration rubber pads, safety guards where ever necessary.

(NS - 15) Design, engineering, supply, delivery at site, installation, testing and commissioning of MS self supported chimney with inspection door and MS Ladder upto Operating platfrom. Chimney should be made with 10mm thick sheet at bottom, then 6mm and then 4mm pipe of MS. Base should be 1200mm, and top is 324 mm. Base plates with 12mm ring with ribs and stiffeners. 12 nos. foundation bolts with 32mm dia and 1500 mm length supported with SS steel rope of 8 mm square, 3 sides from 2nd top flange of chimney including 2 coat of heat resistant paint to avoid corrosion of metal. chimeny should be equiped with 'Ringelmann chart sensors' at Operating platfrom and an optical/signal wire should be connected from sensors to PLC control Panel so that the burners run accordingly the command given by 'Ringelmann chart sensors' .

(NS - 16) Design, engineering, supply, installation ,testing and commissioning of re-circulation water pump motor alongwith necessary pipeline and accessories. 2 HP, 1440 RPM, 415 V, 3 Phase sq cage.

(NS - 17) 18/20W LED surface mounted 4 ft tube light fixture Bajaj cat ref. BCSLB 18 WH or Equivalent

(NS - 18) 10W Bulk Head LED Light surface mounted fixture Bajaj cat ref. BIBWP 10 LED or Equivalent

(NS - 19) Supplying of Wall Fan, 450mm complete erected in position with all accessories. Make- Havels/Orient/Crompton & Greaves or Equivalent.

(NS - 20) Supplying of Exhaust Fan Heavy duty 230V A.C 50 cycles 450mm 1400 RPM complete erected in position with all accessories. Make- Havels/Orient/Crompton & Greaves or Equivalent .

(NS - 22) Providing and fixing G.I. pipes complete withh G.I. fittings and clamps, i/c cutting and making good the walls etc. - 32 mm dia

(NS - 23) Providing and fixing C.P. brass angle valve for basin mixer and geyser points of approved quality conforming to IS:8931 - 15 mm nominal bore

(NS - 24) Providing and laying non-pressure NP2 class (light duty) R.C.C. pipes with collars jointed with stiff mixture of cement mortar in the proportion of 1:2 (1 cement : 2 fine sand) including testing of joints etc. complete (a) 150 mm dia. R.C.C. pipe

(NS - 25) Constructing brick masonry manhole in cement mortar 1:4 ( 1 cement : 4 coarse sand ) with R.C.C. top slab with 1:2:4 mix (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size), foundation concrete 1:4:8 mix (1 cement : 4 coarse sand : 8 graded stone aggregate 40 mm nominal size), inside plastering 12mm thick with cement mortar 1:3 (1 cement : 3 coarse sand) finished with floating coat of neat cement and making channels in cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size) finished with a floating coat of neat cement complete as per standard design : Inside size 90x80 cm and 45 cm deep including C.I. cover with frame (light duty) 455x610 mm internal imensions, total weight of cover and frame to be not less than 38 kg (weight of cover 23 kg and weight of frame 15 kg) : With common burnt clay F.P.S. (non modular) bricks of class designation 7.5

(NS - 26) Extra for depth for manholes : Size 90x80 cm With common burnt clay F.P.S. (non modular) bricks of class designation 7.5

(NS - 27) Providing orange colour safety foot rest of minimum 6 mm thick plastic encapsulated as per IS : 10910, on 12 mm dia steel bar conforming to IS: 1786, having minimum cross section as 23 mmx25 mm and over all minimum length 263 mm and width as 165 mm withminimum 112 mm space between protruded legs having 2 mm tread on top surface by ribbing or chequering besides necessary and adequate anchoring projections on tail length on 138 mm as per standard drawing and suitable to with stand the bend test andchemical resistance test as per specifications and having anufacture's permanent identification mark to be visible even after fixing, including fixing in manholes with 30x20x15 cm cement concrete block 1:3:6 (1 cement : 3 coarse sand : 6 graded stone aggregate 20 mm nominal size) complete as per design.

(NS - 28) Constructing Masonry Chamber 60x60x75 cm inside, in brick work in cement mortar 1:4 (1 cement : 4 coarse sand) for sluice valve, with C.I. surface box 100mm top diameter, 160 mm bottom diameter and 180 mm deep ( inside) with chained lid and RCC top slab 1:2:4 mix (1 cement : 2 coarse sand : 4 graded stone aggregate 20mm nominal size ) , i/c necessary excavation, foundation concrete 1:5:10 (1 cement : 5 fine sand : 10 graded stone aggregate 40 mm nominal size) and inside plastering with cement mortar 1:3 (1 cement : 3 coarse sand) 12 mm thick, finished with a floating coat of neat cement complete as per standard design : With common burnt clay F.P.S.(non modular) bricks of 1st class.

(NS - 29) Making connection of drain or sewer line with existing manhole including breaking into and making good the walls, floors with cement concrete 1:2:4 mix (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size) cement plastered on both sides with cement mortar 1:3 (1 cement : 3 coarse sand), finished with a floating coat of neat cement and making necessary channels for the drain etc. complete : For pipes 100 to 250 mm diameter

(NS - 30) Supply, installation, testing and commissioning ISI marked (IS:15683) Fire Extinguisher, Carbon-di-oxide type capacity 4.5 Kg. Flat base including valve, discharge hose of not less than 10 mm dia, 1M long and complete in all respects including initial fill with CO2 gas conforming to IS:307-1966 and walll suspension braket as required as per specifications.

(NS - 31) Supply, installation, testing and commissioning of 6kg ABC (Powder Type) Fire Extinguisher. Mild Steel Cylinders ISI marked fitted with pressure indicating gauge, internal tube, squeeze lever type valve fully charged with ABC 90 powder (Mono Ammonium Phosphate) pressured by Nitrogen complete in all respects including wall suspension bracket and conforming to IS:15683 as required as per specifications.

Bidder Name

Amount

Radhika Enterprises

Kansal Construction Co.

M/S BIRENDRA KUMAR GUPTA

Kanta Electricals India Limited

Radhika Enterprises

Kanta Electricals India Limited

Kansal Construction Co.

Radhika Enterprises

M/S BIRENDRA KUMAR GUPTA

Kansal Construction Co.