REPAIR AND MAINT OF DG SETS, INCINERATOR LAUNDARY PLANT AND CONNECTED WORK AT NEW CANTT ALLAHABAD

Amount

Quarterly Periodical, preventive and comprehensive maintenance of DG sets 380/320 KVA through OEM/Company rep of DG set manufacturer such as Kirlosker/cummins/Greaves installed at New Cantt Allahabad and checking of the following :- Note: Spares shall be measured and paid separetly under relaveant items as supply only (a) Checking of total system for proper functioning. (b) Checking of Engine Oil, Fan Belts, Hose Pipes, Fuel pipes and Filters. (c) Checking of Foundation Bolts, Ante-vibration Pads, Oil and Water Safety devises. (d) Cleaning of fuel tank, checking and top up distilled water in batteries, checking of coolent concentrate and petrollium jelly on battery terminals. (e) Checking of batery charging system, RPM of DG set, Volt meter, Ammeter etc for their proper functioning.

All as per item No.1 above but of capacity 250 KVA /200 KVA.

All as per item No.1 above but of capacity 100KVA/ 82.5 KVA

All as per item No.1 above but of capacity 62.5 KVA /60 KVA.

All as per item No.1 above but of capacity 40 KVA/ 25 KVA

All as per item No.1 above but of capacity 20 KVA / 15 KVA

All as per item No.1 above but of capacity 7.5 KVA / 5 KVA

S&F in replacement of "B" Check kit comprissing of Diesel filters, lub oil filetr set complete with gasket for DG sets for 40 KVA/25 KVA, Make : Kirloskar/ Cummins

M&L in replacement of "B" Check kit comprissing of Diesel filters, lub oil filetr set complete with gasket for DG sets for 15 KVA/20 KVA, Make : Kirloskar/ Cummins

All as per item No.9 above but 7.5KVA/5 KVA

M&L in replacement of "C" Check kit comprissing of Diesel filters, lub oil filetr set by pass filter air filter water separater cleaning of radiator with chemicalscomplete with gasket for DG sets for 380/320 KVA, Make : Cummins

S&F in replacement of "C" Check kit comprissing of Diesel filters, lub oil filetr set by pass filter air filter water separater cleaning of radiator with chemicalscomplete with gasket for DG sets for 200/250 KVA, Make : Cummins /Kirlosker

M&L in replacement of "C" Check kit comprissing of Diesel filters, lub oil filetr set by pass filter air filter water separater cleaning of radiator with chemicalscomplete with gasket for DG sets for 82.5 to 100 KVA, Make : kirlosker/Greaves

M&L in replacement of "C" Check kit comprissing of Diesel filters, lub oil filetr set by pass filter air filter water separater cleaning of radiator with chemicalscomplete with gasket for DG sets for 60 to 62.5 KVA, Make : kirlosker/Greaves

M&L in replacement of element air cleaner of DG sets 380/320 KVA, Make : Cummins,

S&F in replacement of element air cleaner of DG sets 250/200 KVA, Make : Cummins/Kirlosker,

S&F in replacement of element air cleaner of DG sets 82.5 KVA to 100 KVA, Make: Kirlosker/ Greaves

S&F in replacement of element air cleaner of DG sets 60 / 62.5 KVA Make : Kirlosker/ Greaves

S&F in replacement of element air cleaner of DG sets 40 /25 KVA, Make : Kirloskar/ Cummins

S&F in replacement of element air cleaner of DG sets 15 /5 KVA, Make : Kirloskar/ Cummins

S&F in replacement of element air cleaner of DG sets 7.5 /5 KVA, Make : Kirloskar/ Cummins

S&F in replacement of water hose pipe set for DG sets 200 to 380 KVA

S&F in replacement of water hose pipe set for DG sets 60 to 100 KVA

S&F in replacement of water hose pipe set for DG sets 25 to 40 KVA

S&F in replacement of fuel pipe line set for DG sets 60 to 200 KVA,

S&F in replacement of solenied shut off valve 60 to 200 KVA as per model, Make : Cummins/Kirloskar

Taking out Fuel injection pump from DG Set transporting to services centre for overhauling/calibration and re-fixing on DG set including replacement of worn-out spares such as delivery valves, plunger, o ring, spring rotor assly etc including setting the tapped and replacement of seal if required for smooth functioning of DG set of Capacity 82.5 KVA to 200 KVA, Make : Kirloskar/ Cummins/ Greaves

All as per item No.27 above but DG Set of Capacity 60 KVA to 62.5 KVA Make: Kirlosker/ cummins/Greaves

All as per item No.27 above but DG Set of Capacity 15 to 40 KVA Make : Kirloskar/ Cummins/ Greaves

Taking out injection nozzle from DG set, transporting to work shop for overhauling/ calibration and fixing on DG set including replacement of gasket 'O' ring, spring, copper washer complete all as specified & directed for DG set of of capacity 200 KVA/100 KVA/82.5 KVA

All as per item No.30 above but DG Set of Capacity 60 KVA/62.5 KVA

All as per item No.30 above but DG Set of Capacity 15 KVA/ 40 KVA

All as per item No.30 above but DG Set of Capacity 5 KVA/ 7.5 KVA

S&F in replacement of fan belt (V-Belt) Grove Type for DG sets 200 KVA/100 KVA/82.5 KVA

S&F in replacement of fan belt (V-Belt) Grove Type for DG sets 60 KVA/62.5 KVA

S&F in replacement of head gasket for DG sets 200 /100 /82.5 KVA, Make : Kirloskar/ Cummins

S&F in replacement of head gasket for DG sets 60 KVA/62.5 KVA Make: Cummins/Kirloskar

Dismantiling radiator of engine of following capacity & descaling and brazing for repairing of water leakage etc and refixing the same properly including minor repairs complete all as specified & directed

200 KVA / 100 KVA / 82.5 KVA

62.5 KVA/ 60 KVA

20 KVA / 15 KVA / 40 KVA

Repair/overhauling of turbocharger complete incl. replacement of turbo charger kit, worn out parts and machining of exhaust casing of turbocharger required for smooth functioning complete for the following capacities of DG set :-

250 KVA / 320 KVA / 380 KVA

200 KVA / 100 KVA / 82.5 KVA

62.5 KVA/ 60 KVA

Taking out the Old unserviceable self starter (24 volts) for repair and overhauling the same with replacement of carbon brush, carbon brush holder, pinion, G M. bush, armature taping, winding. varnishing and heating the field coil, greasing the bearing. Reassembling the self starter, refixing in engine including replacement of starting switch and repairing to panel board wiring and testing complete.

All as per above item No 40 here-in-before but for 12 Volt.

Repair to battery charger of 12/24 volts capacity complete by replacing the defective parts such as diode,rectifier including repair to dimmer and replacement of Ameter complete.

Supply and Fixing in replacement of Printed Circuit Board Card (EC-2 Relay Card) in existing DG set 62.5 to 100 KVA capacity AMF panel board. Make: Kirlosker/micronems/Verdic electronic

Supply & Fix in replacement of battery lead for 12V, Battery copper conduct for PVC insulated multi strand 1.25 m long duly fixed with terminals and lugs (440/014 or equivalent to 95 sqmm).

Supply & fixing in replacement of water/Oil temperature gauge suitable for existing DG Set.

M&L For disconnecting the alternator from DG Setof 62.5/80 KVA for rewinding of armature winding & bring to civil worshop,cutting and removing burnt copper wire including insulating material ,cleaning & removing corbon (smoke) particals and Rewinding the armature with good quilty of insulated copper wire of same wieght & size of existing wire, jointing,varnshing,and heating ,Reassembling and taking back at site refitting &reconnecting complete testing on full load .

All as per item No.46 above but DG set 15/25 KVA Capacity

Supply and fixing Terminal Block for alternator 60 to 100 KVA Cap complete all as specified and as directed.

Supply and fixing terminal Block for alternator 5 to 25 KVA Cap complete all as specified and as directed.

Supply and fixing of automatic voltage regulator for 200/100/62.5 KVA DG sets including testing and commissioning etc complete as required and directed by engr-in-charge. Make: National/Atlex electric

Supply and fixing of automatic voltage regulator for 15/40 KVA DG sets including testing and commissioning etc complete as required and directed by engr-in-charge. Make: National/Atlex electric

S&F in replacement of electronic battery charger in put voltage 230 V Ac and out put voltage 12/24 volt DC fixed with panel of DG set complete. Make: Teknika/ Electro expert/Standard

S&F in replacement of maintenance free battery 12 volt 180 AH complete as directed.Make: Exide/Amron

S&F in replacement of maintenance free battery 12 volt 100 AH complete as directed..Make: Exide/Amron

Supply and replacement/topping up engine oil multi grade 20W/40 Make : servo/castrol.

Supply and Filling coolent concentrate as per approved make

M&L for checking and servicing the AMF panel of DG set calibrating the relays for auto / manual run of DG set and testing the circuit for auto run complete all as speciofied and directed Make- Kirloskar / Crompton Greaves/Curmins

M&L in replacement of over voltage relay for AMF panel of DG set any capacity including connecting to existing control circuit complete. Make: Teknika/PIC

M&L in replacement of under voltage relay for AMF panel of DG set any capacity including connecting to existing control circuit complete. Make: Teknika/PIC

S&F in replacement of power contactor 4 pole with AC coil 415V, 50 Hz of capacity 100- 125 Amps as per existing NO/NCcomplete Make : L&T/Havells/Schnieder

S&F in replacement of power contactor 4 pole with AC coil 415V, 50 Hz of capacity 150 -185 Amps as per NO/NC complete Make : L&T/Havells/Schnieder

Supply & fixing of micro processer start/stop control PCB panel for 250/100/62.5 KVA DG set by taking out unserviceable relay complete with following parameters:- Make: Kirlosker/ Greaves /Cummins (a) Individual phase current (Amps) (b) Phase voltages (V) (c ) Generator output frequency (Hz) (d) Engine water temperature (Deg.C) (e) Lube oil pressure (kpa) (f) Working hours (g) Push button (Starter) & (stop) (h) LED indications for main function

S&F in replacement of Exhaust silencer complete with muffler of 100 KVA/62.5 KVA DG set complete connects engine and DG silencer to drive away hot gases generated during operation of DG to atmosphere through silencer complete.

Supply & fixing in replacement of Amp meter, digital type Make: AE/Rishabh

Supply and fixing in replacement of Volt meter , digital type Make: AE/ Rishabh

S&F in replacement of ON load change over switch rotary handle type with advance neutral of capacity 200 Amps , 415 Volts complete Make : Standerd / HPL/ Indoasian

S&F in replacement of On load change over switch with advance neutral of capacity 63 Amps , 415 Volts front operated with sheet steel enclosure complete Make : Standerd/ HPL/ Indoasian

S&F in replacement of AC spare coil 240/415V for contactor 50 to 100 Amps capacity complete Make: Havells/ L&T/ HPL

S&F in replacement of AC spair coil 240/415V for contactor 125 to 185 Amps capacity complete Make: Havells /L&T /HPL

S&F in replacement of SMF battery 12 volt 17 AH complete as directed..Make: Exide/Amron

S&F in replacement of SMF battery 7 volt 100 AH complete as directed..Make: Exide/Amron

M&L for painting of DG sets 200/100/82.5 KVA capacity with two coats synthetic enamel paint complete all as specified and directed.

All as per item No 73 above but 62.5/60 KVA capctity

All as per item No 73 above but 25 to 5 KVA capacity

M&L for repair/overhauling of existing starter panel board of any size/type including cleaning with compressed air tightening of all electric connections to switces including repair/replacment of existing MCB/ switch fuse disconnector units each of any rating including testing complete with fixing of door (front & backside) with proper fixing & locking arrangement replacement of wornout lugs, nut, bolts, internal wiring with suitable size (minimum 1.5 sqmm) of PVC copper conductor wire and llugs, proper connention to main earth lead, to be provided/replaced as required at cable entries, fixing of door front & back with copper locking arrangement as requred as site and painting with spary machine with super eanameled paint light grey paint in outer/ inner side of pannel after cleaning and prepaing surface including sign writing complete all as spcified and directed Note : spares part to be repalaced shall be measured and paid sparately as supply only

Supply only Contractor TF 34 make siemns or equivalent approved

Supply only Conactor TF 30 Make Siemens or equivalents approved

Supply only Conactor TF 31 Make Siemens or equivalents approved

Supply only PVC Connector

Supply only Over Load Relay capacity 20-30 amp Make Siemens or equivalents approved

Supply only Over Load Relay capacity 10-20 Make Siemens or equivalents approved

Supply only MCB TPN 63 amps 'C' series 415 Volt

Supply only MCB TPN 32 amps 'C' series 415 Volt

S&F in replacement on load change over switch (side handle) in sheet enclosure 415 V AC 50 Hz 100 Amps capacity includimg necessary connections with suitable size aluminuium conductor cable and lugs complete all as specified and directed.

S&F in replacement on load change over switch (side handle) in sheet enclosure 415 V AC 50 Hz 200 Amps capacity includimg necessary connections with suitable size aluminuium conductor cable and lugs complete all as specified and directed.

S&F in replacment of DOL Starer three phase 415 V suitable for 5 HP motor including connection and fixing completed all as specifed and directed.

S&F in replacment of MCCB100 Amps 25 KA TPN 415 Volts fixed type with thermal magnetic release inciuding making connection complete all as specified and directed.

S&F in replacment of MCCB200 Amps35/36 KA TPN 415 Volts fixed type with thermal magnetic release inciuding making connection complete all as specified and directed.

Quarterly Periodical, preventive and comprehensive maintenance of hydraulic pump of steam boiler for lifting of water to steam coil and overhauling of hydraulic pump of steam boiler including replacment of head valve seat, fibre gland copper bush, repairing of connecting rod, replacement of bearing and bush of required size complete in all respect all as specified and directed. Note;- Repair & maintencance work to be carried out by OEM i.e. FABCARE/FABTECH Engg

Quarterly Periodical, preventive and comprehensive maintenance by de-scaling of boiler with high pressure descaling pump of 600 Kg/hour boiler capacity by using suitable chemical powder including necessary T&P arrangement as required at site complete all as specified and directed.

S&F in replacement of FRP Vessel pentair of capacity 1000 ltrs per hours including connetion with existing system complete all as specified and directerd.

Quarterly periodical and preventive services of industrial RO plant by disconnnecting piping arrangement including cleaning washing complete all as specified and directed.

M&L for Opening the vessel paintier and taking out old filter media and filling for new sand and carbon filter media all as directed.

S& F in replacement of Membrane filter for 500ltr/hrs capacity RO plant complete all as specified and directed.

S&F inreplacement of pump 1/2 HP 230 volts complete with inlet & out let valve 20/25 mm dia complete all as specified and directed.

S&F inreplacement of Anti scalent filter for 500ltr/hrs capacity RO plant complete all as specified and directed.

S&F jambo housing complete all as specified and directed.

S&F soloniod valve 20/25 mm dia complete all as specified and directed.

S&F inreplacement High pressure vertical pump for RO plant 1000ltr/hrs complete all as specified and directed.

Material & labour in replacement of steam coil of boiler of material of BS 3059 including re-fixing cover plate, photocell, nozzle, hose connection, pipe line etc of oil fired boiler incl all connection complete all as specified and directed.

Checking & repairing of sealed unit of HT transformer & replacement of transformer core, refixing and sealing of transformer control panel complete all as specified & directed.

Supply & replacement of all hoses of fuel pump, calibration of fuel pump, setting of valve for proper delivery of fuel to the nozzle complete all as specified & directed.

Checking & repairing of 30 Kg/cms air compressor, by oiling, greasing and servicing including painting with one coat of synthetic ennamalled paint complete all as specified and directed.

Material and labour for rewinding of 3 HP motor 3 phase, 415 volt incl painting with one coat of synthetic ennamalled paint complete all as specified and directed.

Opening, checking, repairing & cleaning of boiler economiser, decorbonising of tubes, brushing, flushing of outer dia and inner dia of tubes and refixing incl replacement of wornout gasket, nut, bolts etc. at both end, cleaning of chimney complete all as specified & directed.

Quarterly Periodical, preventive and comprehensive maintenance of 30 Kg washer extractor for proper functioning, repair/replacement of temperature controller, sensor, limit switch, hydraulic locking device, electrical locking device, V belt ribbed type incl adjustment of bush after replacement of belt, oiling/greasing and alignment of motor with proper tighting of belts complete all as specified & directed

Quarterly Periodical, preventive & comprehensive maintenance by disconnection, dismantling & taking out all mechanical/electrical/electronic circuit connections old steam roller ironer, removing of hot iron steam plate, taking out roller from machine, repairing of uneven surface of base material and damage sheet cover cloth, refixing of base material/parts incl replacement of new cloth cover as per sample of 20 mtrs length on roller base material, stiching of convas cloth & refixing of pedestal roller on machine & re-fixing of all electrical/electronic/mechanical connection & testing of machine complete all as specified & directed.

S&F in replacement of CR steel scrap for wrapping surrounding the roller complete all as specified and directed.

Repair, servicing, calibration and programing of variable frequency drive including replacement of minor parts as required and rewiring of control wiring complete all as specified & directed.

Repair and replacement of PLC unit suitable for washer extractor complete all as specified and directed.

Repair and replacement of HMI unit suitable for washer extractor (touch screen type) complete all as specified and directed.

S&F inreplacement of industrial ironining machine complete with ironing table and piping arrangemet complete all as specified and directed.

Quarterly Periodical, preventive & comprehensive maintenance by dis-assembly, repairing, overhauling, servicing & testing of complete primary chamber of oil fired incinerator including replacement of defective parts like liner, locking wheels, opening &closing mechanism of main manual feeding door, springs, gaskets, fuel nozzles, fuel pump etc. with fittment complete incl painting with two coat of heat resistant paint of smoke grey colour & checking, repairing &replacement of the soundness of refractory insulation fire bricks and insulation gasket, which shall be removed & replaced with the same material complete all as specified and directed.

All as per item No. 106 above but for secondary chamber

Quarterly Periodical, preventive and comprehensive maintenance by dis-assembly, repairing, overhauling, servicing of complete interconnecting ducting, piping, and venturi scrubber and complete path of flue gases including checking for any leakage, blockage, and rusting to ensure adequate pressure drops including replacement of all gaskets, rubber packing, rusted nut bolts, and piping of oil fired incinerator and painting the complete network of piping with heat resistant paint including changing of worn-out gate valves complete all as specified & directed.

Quarterly Periodical, preventive and comprehensive maintenance by dis-assembly, repairing, overhauling, servicing, connection & testing complete of following equipments all as specified & directed :-

(a) Forced draft fan motor (Centrifugal type) of capacity 1 HP

(b) Induced draft fan (High pressure centrifugal type) of capacity 10 HP

(c) Water re-circulation pumps of capacity 2 HP

Supply & replacement of electric burners monoblock fully automatic oil fired, diesel make - Alfa Therm both for primary & secondary chamber including testing complete all as specified & directed.

Quarterly Periodical, preventive and comprehensive maintenance by dis-assembly, repairing, overhauling and servicing of hydraulic gates opening system including repairing of pressure release valve for smooth and trouble free functioning of primary & secondary chamber equipments of oil fired incinerator complete all as specified & directed.

M&L and servicing of compressor system by opening compressor pump and replacement of warn out bearing/bush as per existing model incl filling of new compresor oil complete all as specified and directed.

M&L for repairing, servicing & testing of complete control panel including PLC and display unit alongwith printer for accurate recording of data for sequential monitoring of dates, time of play, batch sequential number and operating parameters and alarm for abnormal working. The work shall be performed by authorized company representative of Alfa Therm complete all as specified & directed.

Quarterly Periodical, preventive & comprehensive maintenance of automatic waste feeding system including greasing, oiling, & servicing of conveyor and replacement of belt which are functioning as prime movers including painting of complete conveyor with rust proof paint complete all as specified & directed.

M&L for painting of complete incinarator plant, motor , compressor ,piping arrangement and chimney with ladder supporting ring platforms etc by scrapping the old painting, checking for any punctures, rusting, crack of non-uniform expansions etc. and welding including making up the worn-out refratory material inside the chimney and painting with one coat of red oxide paint and two coat of aluminium/synthetic enammel paint complete all as specified & directed.

Supply, installation, testing and commissioning in replacement of indoor type cubical panel board suitable for 3 phase, 4 wire, 415V, 50 Hz and CPRI approved manufacturer factory fabricated with CRCA sheet not less than 3 mm thick having modern fabrication process powder coating in approved shade provided with suitable gaskit to make it dust and varmin proof and general constructions conforming to IS : 8623/93. The LT panel shall be front and back openable and duly compartmentalized for each control gears.The panel should have suitable size of aluminium Bus -bar three phase 4 wire system having current carrying capacity 400 Amps of the incomer MCCB. The panel should have the following incoming and out going controlls duly fixed with the panel by means of suitable link plates complete all as specified and as directed by Engineer -in-charge. (PCC platform of suitable size for mounting the LT Panel is deemed to be included in the quoted rate )

M&L for earthing with galvanised earth plate electrode 600x600x6mm thick burried directly in ground (earth pit not less than 2.25 deep below ground level) with top edge of the plate not less than 1.5 mt below normal ground level connected to galvanised iron wire 4 mm dia as earthing lead protected by GI pipe medium grade 15 mm bore for protection of GI earth wire and 20 mm bore GI pipe medium grade for watering with alternate layer of char coal dust and salt including all accessories like nut bolts, redecer, napple wire mesh/screended funel and making brick machinery finished chamber of intern size 300x300x300mm with concrete base covered with a cost iron hinged cover resting over the cost iron frame painted with black betuminus paint which shall be imbedded in the block machinery including excavation work refilling connecting to main switch/MCB DB for feeding the electric supply all as spcified and directed and shown in electrical plate No. 3 of SSR Part-I and testing the earth resistance as required

M&L in replacement wornout & rusted wire rope for supporting the chimney 30 meters complete all as specified & directed.

S&F in replacement the following spare parts for lift of capacity 15 passangers of Make- JOHNSON complete all as specified and directed :-

M&L Automatic rescue Divce Card

Display Board

Door Sensor

Micro processor card

Door drive unit

12 Volt Batterry 7 AH

Ambrish Builders

M/S VIJAY SINGH

AARAV CONSTRUCTION

ASIA ENGINEERING WORKS

New Era Engineers

M/S A P CONSTRUCTION

M/S CHANDRIKA PRASAD AND SONS

Airways Enterprises

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M/s VIJAY TRADERS

M/S Arjun Enterprises

SUNIL ENTERPRISES