REPAIR REPLACEMENT OF DEFECTIVE SPARES AND COMPREHENSIVE MAINTAINANCE OF CRANES AND HOISTS LOCATED IN CENTRAL VEHICLE DEPOT COD 35 INF BN AND STATIC WORKSHOP DELHI CANTT UNDER GE U P AND M DELHI CANTT10

Amount

Comprehensive preventive maintenance by technically qualified technician and rendering operationally EOT crane of capacity as mentioned below including assemblies inspection to maintenance of longitude travel/cross travel system assy and checking lubricating of gear system, replacement of gasket, nut, bolts, washer, split pins for proper tightness and safety including replacement of worn out parts such as Sag bracket 100mm & Sag bracket 150 mm, checking of coupling unit etc all other miscellaneous item & ensure safe operation of crane. preventive maintenance of housing system assy comprising of inspection checking including topping up/charging of lubricants & gasket inspection and checking of bracing, pulley, nuts, dolys washer, split pins, bushes, hooks, checking of housing pulley and lubrication thereof inspection of hoisting rope for cut aberration etc & cleaning up all greasy/clipping materials inspection servicing, setting and testing breaking limit system for its safe operation. Inspection, checking and setting out. preventive maintenance of electrical control system complete all as specified & as directed. Details of EOT Crane. (i) EOT crane of 50/10 Ton capacity located at CVD - 01 No. Total - 01 No X 6 Month = 06

Comprehensive preventive maintenance by technically qualified technician and rendering operationally EOT cranes of capacity as mentioned below including assemblies inspection to maintenance of longitude travel/cross travel system assy and checking lubricating of gear system, replacement of gasket, nut, bolts, washer, split pins for proper tightness and safety including replacement of worn out parts such as Sag bracket 100mm & Sag bracket 150 mm, checking of coupling unit etc all other miscellaneous item & ensure safe operation of crane . preventive maintenance of housing system assy comprising of inspection checking including topping up/charging of lubricants & gasket inspection and checking of bracing, pully, nuts, dolys washer, split pins, bushes, hooks, checking of housing pully and lubrication thereof inspection of hoisting rope for cut aberration etc & cleaning up all greasy/clipping materials inspection servicing, setting and testing breaking limit system for its safe operation. Inspection, checking, and setting out. preventive maintenance of electrical control system complete all as specified & as directed. Details of EOT Cranes. (i) EOT crane of 10 Ton capacity located at CVD - 01 No. (ii) EOT crane of 05 Ton capacity located at CVD - 01 No. Total - 02 Nos X 6 Month= 12

Comprehensive preventive maintenance by technically qualified technician and rendering operationally EOT cranes of capacity as mentioned below including assemblies inspection to maintenance of longitude travel/cross travel system assy and checking lubricating of gear system, replacement of gasket, nut, bolts, washer, split pins for proper tightness and safety including replacement of worn out parts such as Sag bracket 100mm & Sag bracket 150 mm, checking of coupling unit etc all other miscellaneous item & ensure safe operation of crane . preventive maintenance of housing system assy comprising of inspection checking including topping up/charging of lubricants & gasket inspection and checking of bracing, pully, nuts, dolys washer, split pins, bushes, hooks, checking of housing pully and lubrication thereof inspection of hoisting rope for cut aberration etc & cleaning up all greasy/clipping materials inspection servicing, setting and testing breaking limit system for its safe operation. Inspection, checking, and setting out. preventive maintenance of electrical control system complete all as specified & as directed. Details of EOT Cranes. (i) EOT crane of 01 Ton capacity located at COD - 05 Nos. (ii) EOT crane of 02 Ton capacity (located at CVD - 02 Nos, Static Workshop - 01, 35 INF Bn - 01.) - 04 Nos. Total - 09 Nos X 06 months = 54

Notes applicable to BOQ srl item Nos 1 to 3 :- (i) Inspection checking decarbonising & tightning of electrical connection in total system including replacement of thimbles etc. (ii) Inspection & checking of fuses, setting & tightning the same as per their capacity. (iii) Inspection and setting of voltage system including replacement of fused indicating lamp etc. (iv) Spares for EOT crane will be measured and paid seperately as given in Section II of BOQ. (v) Contractor will carry out comprehensive maintenance once in a month for six (06) months and maintain the record of same as per the performa of monthly maintenance check enclosed in the tender documents.The same shall be forwarded alongwith RAR failing which no payment shall be released to the contractor. (vi) Contracor will ensure serviceability and safety of crane during his each visit by way of maintining job card duly signed by Engr-in-Charge and JE E/M, (vii) The contractor will also send Technician on call basis in case of any fault. Fault to be rectified within 8hrs of receipt of complaint failing which Rs 500/- per day will be deducted till rectification of defect. (viii) Rates of all consumables such as lubricant, gear oil, nut bolt, split pins, bushes, gasket are deemed to be included in the quoted rates.

Notes applicable to BOQ srl item Nos 1 to 3 (Contd.../-) :- (ix) The maintenance & repair under this contract shall be done through MoU issued by any one of OEM i.e. M/s Rockwell Hoisto Cranes Pvt Ltd, M/s Poineer Cranes, M/s Hercules Hoisto, M/s Turbo Fergusan (India) Pvt Ltd, M/s Dinesh Enterprises, M/s Cranex, M/s USGC, M/s Garlik, M/s Morri, M/s Hindustan Livers, M/s Grip Engineers, M/s Meta feb, M/s JPSENT. The contractor will have to submit MoU on stamp paper of Rs 100/- duly notarized, as per specified Performa within seven days of acceptance of tender, failing which the contract will be liable to be cancelled and work shall be executed as per policy in vogue. (x) OEM’s are exempted from production of MoU, if they participate in bidding directly, subject to fulfilling requirements as mentioned in the tender. It may also be noted that, if the OEM’s issues MoU for participation of other bidder than OEM’s bid will be rejected upon his direct participation in the tendering process.

Supply and replacement of one way counter weight operated shunt imit switch type CWLS/ISH/2 with IP54 Protection complete all as specified & as directed.

Supply and replacement of two way lever type limit switch type LS/2SH/2 with IP54 Protection complete all as specified & as directed.

Supply and replacement of rotary type limit switch type RG/LS/4C , gear ratio 48:1 with 2 NO + 2 NC with IP54 Protection complete all as specified & as directed.

Supply and replacement of electro hydroulic thruster 18 Kgs, 415 volts complete all as specified & as directed.

Supply and replacement of electro hydroulic thruster 34 Kgs, 415 volts complete all as specified & as directed.

Supply and replacement of electro hydroulic thruster brake 200mm 18 kg complete all as specified & as directed.

Supply and replacement of electro hydroulic thruster brake 250mm 18 kg complete all as specified & as directed.

Supply and replacement of cable resting trolly MS wheel with four ball bearing complete all as specified & as directed.

Supply and replacement of current collector pentagraph with carbon brush and abonite brush 150mm complete all as specified & as directed.

Supply and replacement of sag bracketfour way with 150mm reel insulator ecomplete all as specified & as directed.

Supply & fixing in replacement of shrouded bus bar 160A Copper with 4 Bar W type (RYBG) complete all as specified and directed.

Supply and replacement of air break contactor ML-3, 40 Amps 415 volt AC with 2NO+2NC complete all as specified & as directed.

Supply and replacement of air break contactor ML-4 , 70 Amps 415 volt AC with 2NO+2NCcomplete all as specified & as directed.

Supply and replacement of air break contactor ML-6 , 110 Amps 415 volt AC with 2NO+2NC complete all as specified & as directed.

Supply and replacement cable PVC insulated & PVC round sheathed bright annealed copper conductor flexible for voltage grade 1100 V as per IS: 694/1990, 6 Sqmm 3 core complete all as specified & as directed.

Supply and replacement cable PVC insulated & PVC round sheathed bright annealed copper conductor flexible for voltage grade 1100 V as per IS: 694/1990, three core 4.0 Sqmm complete all as specified & as directed.

Supply and replacement steel wire rope of size 16mm-6x36 fibre core complete all as specified & as directed.

Supply and replacement steel wire rope of size 10mm-6x36 fibre core complete all as specified & as directed.

Supply and replacement steel wire rope of size 12mm-6x36 fibre core complete all as specified & as directed.

M&L for Dismentling, repair & rewinding of slip ring electric motor 3 phase 415 volts , 1475RPM , of cap 30 HP with re-assembly and testing complete all as specified & as directed.

M&L for Dismentling, repair &rewinding of slip ring electric motor 3 phase 415 volts , 1475RPM , of cap 10 HP with re-assembly and testing complete all as specified & as directed.

Supply only for step down transformer 415/220 volt AC 1 KVA complete all as specified & as directed.

M&L for rewinding of squirrel cage induction electric motor 3 phase 415 volts , crane duty, of cap 15.0 HP complete all as specified & as directed.

M&L for rewinding of squirrel cage induction electric motor 3 phase 415 volts , crane duty , of cap 5 HP complete all as specified & as directed.

M&L for rewinding of squirrel cage induction electric motor 3 phase 415 volts , crane duty , of cap 1 HP complete all as specified & as directed.

S&F in replacement Geared brake drum coupling 250mmdia with S2 bolted complete all as specified & as directed.

M&L for welding, grinding and tightening RCC bridge girder holding clamp by nuts /bolts both side of Track joints to make it smooth for LT motion of 5 ton cranes and complete all as specified & as directed.

M&L for welding, grinding and tightening RCC bridge girder holding clamp by nuts /bolts both side of Track joints to make it smooth for LT motion of 10 ton cranes and complete all as specified & as directed.

Supply & fixing in replacement of Electro Hydraulic Thrustor Brake 300 mm 34 Kg Type MDT12-75 complete all as specified & as directed.

Supply & fixing in replacement of Auto Phase Sequence Corrector 17.5 H.P 3 Phase 415 V. AC in CRCA Sheet Enclosure 2 mm Thick duly Powder Coated Indoor Type complete all as specified & as directed.

Supply & fixing in replacement of Pneumatic Time Delay Relay 0-60 Sec Coil Voltage 110 V AC complete all as specified & as directed.

Supply & fixing in replacement of Three Pole Power Contactor 3 phase 415V AC3 25 Amp. ML-1.5 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110V AC complete all as specified & as directed.

Supply & fixing in replacement of Three Pole Power Contactor 3 phase 415V AC3 32 Amp. ML-2 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110V AC complete all as specified & as directed.

Supply & fixing in replacement of AC Drive(VVVF) 7.5KW G7 HD 3 Phase 415V AC complete all as specified & as directed.

Supply & fixing in replacement of steel Wire Rope 8mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 complete all as specified & as directed.

Supply & fixing in replacement of Current Collector 100A with 1 Mtr cable and suitable for shrouded bus bar complete all as specified and directed-

Supply & fixing in replacement of Resistance unit for 5HP slip ring motor RV-183, RA-15.4A made out unbreakable rustless SS wire grid balance type 3 step 10 min rating wall mounting type natural air cooled complete all as specified & as directed.

Supply & fixing in replacement of Protective Cum Control panel for 2 Ton EOT crane indoor type, made out of CRCA sheet 2mm thick compatmental type dully powder coated , self standing / wall mounting and complete internal wiring by PVC flexible copper cable and ferruels. Control wiring not less than 1.5sqmm and power wiring not less 2sqmm with incoming and outgoing cable connection and comprising the following items:- a). MCCB 3P 100 Amp 415 Volts 25 KA Qty : - 1No. b). MCB 3P 63A 415V AC Qty : - 2Nos. c). MCB 3P 16A 415V AC Qty : - 3Nos. d). MCB 2P 4A 230V AC Qty : - 2Nos. e). MCB 2P 6-10A 230 Volt AC Qty : - 2Nos. f) Step Down Transformer double bound type 415/110V AC 500VA Qty :- 01 No

g) Three Pole Power Contactor 3 phase 415V AC3 32 Amp. ML-2 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110V AC. Qty : - 5Nos. h) Three Pole Power Contactor 3 phase 415V AC3 25 Amp. ML-1.5 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110V AC. Qty : - 5Nos. j) Thermal Overload relay ML-2 relay range 6-10A. Qty : - 2Nos. k) Thermal Overload relay ML-2 relay range 3-5A. Qty : - 3Nos. l) Thermal Overload relay ML-2 relay range 9-15A. Qty : - 1No. m) Single Phase Preventer 3 Phase 415V AC. Qty : - 1No. n) Step Down Transformer 415/220VAC 1KVA Double Bound. Qty : - 1No. o) Connector Block of suitable size - 1 Set. p) Crane operate rotory swich ON/OFF. Qty : - 2Nos.

Supply & fixing in replacement of Protective Cum Control panel for 1 Ton Wire rope electric hoist made out of CRCA sheet 2mm thick compatmental type dully powder coated , wall mounting and complete internal wiring by PVC flexible copper cable and ferruels and comprising the following items a). MCB 3P 63A 415V AC. Qty : - 1No. b). MCB 3P 16A 415V AC. Qty : - 2Nos. c). MCB 2P 4A 415V AC. Qty : - 2Nos. d). MCB 2P 6-10A 415V AC. Qty : - 2Nos. e) Step Down Transformer double bound type 415/110V AC 300VA. Qty : - 1No.

f) Three Pole Power Contactor 3 phase 415V AC3 32 Amp. ML-2 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110V AC. Qty-3Nos. g) Three Pole Power Contactor 3 phase 415V AC3 25 Amp. ML-1.5 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110V AC. Qty : - 4Nos. h) Pneumatic Time Delay Relay 0-60 Sec Coil Voltage 110 V AC with 1 N.O. + 1 N.C. Qty : - 2Nos. j) Indicating lamp R,Y,B Make:- L&T Qty : - 3Nos. k) Connector Block of suitable Sizes. 1 Set.

Supply & fixing in replacement of protective panel wall mounting type of size 900mmx1400mmx300mm for 5 ton crane compartmental type with locking arrangement made out of 16 SWG MS sheet duly powder coated paint shade 7032 , panel fully wired up with ferrule thimbles, control wiring should not be less than 1.5 sqmm copper cable conductor and power wiring not less than 2.5 sqmmfor with bus bar 3 phase 4 wire 200 Amp including accessories cable connections and comprising the following items as directed by Engineer-in-Charge, Make-Adlac/Universal Switch Gear Control/Tricolite/Strom Craft.

a) MCCB 125 A 25 KA, TP - 01 No b) MCB 63 A ,TP - 02 Nos c) MCB 20Amp, TP - 02 Nos d) Control Switch DP suitable for 05 Ton Crane-01 No e) Indication lamp (RYB)- 01 set f) Single phase preventer – 01 No g) MCB DP 6 Amp -02 Nos h) Power contractor ML6, 2 NO+2 NC 415V/110 V -01 No i) Power contractor ML4, 2 NO+2 NC 415V/110 V -02 No j) Power contractor ML3, 2 NO+2 NC 415V/110 V -04 No k) Power contractor ML2, 2 NO+2 NC 415V/110 V -02 No l) Power contractor ML1.5, 2 NO+2 NC 415V/110 V -01 No m) Step Down transformer 415 V/110 volt 500VA complete-01 No n) Pneumatic time delay relay 0-60 Sec-03 Nos o) Thermal Over load relay suitable for ML4- 02 Nos p) Thermal Over load relay suitable for ML3- 01 No

Supply & fixing in replacement of Protective Cum Control panel for 50/10 Ton EOT crane Outdoor and compartmental type with locking arrangement made out of 16 SWG MS sheet duly power coated paint shade 7032, Panel fully wired up with ferrule thimbles, Control wiring not less than 1.5sqmm and power wiring not less 2.5 Sqmm including accessories cable connection and comprising the following items as under mentioned.. a) MCCB 200 A 35KA, TP - 01 No b) MCCB 100 A 25KA, TP - 01 No c) MCB 63 A ,TP - 01 Nos d) MCB 40 A ,TP - 01 Nos e) MCB 32 A ,TP - 01 Nos f) Power contactor MNX-185 – 01 No g) Step Down transformer 415 V/220 volt 500VA complete-01 No h) Step Down transformer 415 V/110 volt , 1.0KV complete-01 No i) MCB DP 4 Amp-02 Nos

j) MCB DO 6 Amp -02 Nos k) Control switch DP 10A -02 Nos l) Single phase preventer-01 No m) Power Contactor ML6-02 Nos n) Power Contactor MNX 140- 06Nos o) Power Contactor MNX-110 – 04 Nos p) Power Contactor MNX-80 – 05 Nos q) Power Contactor MNX-45 – 02 Nos r) Power Contactor MNX-25 – 05 Nos s) Over load relay range 66-110 A – 01 No t) Over load relay range 20-30 A – 01 No u) Over load relay range 30-50 A – 01 No v) Over load relay range 14-23 A – 01 No w) Over load relay range 9-15 A – 02 Nos x) Pneumatic time delay ralayrange 0-60 sec -17 Nos

Universal Switch Gear Control