REPAIR / MAINT OF LIGHTNING CONDUCTOR AND STREET LIGHTS AND OTHER CONNECTED WORKS AT ASD KASUBEGU AREA AT ASD KASUBEGU UNDER GE (EAST) FEROZEPUR CANTT

Amount

Carrying out servicing/maint of 75/62.5/50 KVA DG set, Make : 'Greaves/Kirloskar' including 'B' check as per manufacturers mannual through authorised dealer of DG set manufacturer of existing DG Make and testing of DG set complete all as directed by Engineer-in-Charge. Note :- All material/spares parts required for carrying out above maintenance/servicing shall be measured and paid separetely as 'Supply only' items as mentioned below and shall be of make-Greaves/Kirloskar/Cummins as per make of DG set and labour element required for replacing the spares parts including replacement of minor spare parts which are essential for carrying out servicing/maintenance of DG sets shall deemed to be included in the unit rate quoted by the tenderer against item No.1 above.

(a) Supply only Lub oil filter

(b) Supply only Fuel filter insert

(c) Supply only Fuel pre filter

(d) Supply only Air clean element

(e) Supply only Hose pipe & Flexible pipe complete set.

(f) Supply only Fan belt for water pump (make-Fenner/ Poly-F/ Roulunos).

(g) Supply only Fan belt for alternator dynamo (make-Fenner/ Poly-F/Roulunos).

(h) Supply only Exhaust Silencer

All as per item No. 1 here in before but for DG Set of capacity 40/30 KVA of any make

(a) Supply only Lub oil filter

(b) Supply only Fuel filter insert

(c) Supply only Fuel pre filter

(d) Supply only Air clean element

(e) Supply only Hose pipe & Flexible pipe complete set.

(f) Supply only Fan belt for water pump (make-Fenner/ Poly-F/ Roulunos).

(g) Supply only Fan belt for alternator dynamo (make-Fenner/ Poly-F/Roulunos).

(h) Supply only Exhaust Silencer

Repair/servicing of radiator assembly of 75/62.5/50 KVA DG set (Greaves/Kirloskar/ Cummins) after dismanteling and removing cooling fans, guard plates and lowering the same from engine after draining out water from radiator and scrapping / removing sludge / scale inside tank with acid including replacement MS tank (botom portion) at rusted portion by cutting/ welding / brazing with 2mm thick copper plate including painting. Remounting the same at its original position and repalcement of pre mixed coolent as per the ratio fixed by manufacturer and testing complete all as directed by Enginer-in-Charge. (Note- Pre mixed coolent shall be measured and paid separately under relevant item of schedule)

All as per item No. 19 hereinbefore but for 30 to 40 KVA DG Set of Greaves /Cummins / Kirloskar.

Supply and fixing in replacement of new Self starter, auto lock, 12/24V of existing make, on the 75/62.5/50 KVA DG set and taking out u/s self starter from DG set complete all as specified and as directed

All as per item No. 21 hereinbefore but for 30 to 40 KVA DG Set.

Taking down unserviceable Self starter from the DG Set 30 to 75 KVA including dismantling the Self starter and taking out burnt winding armature & field coil and cleaning the slot including re winding of armature, field coil with enameled copper conductor of existing gauge including insulating material and heat varnish. Replacing worn out armature auto lock-01PC,Carbon brushes set, Pinion set, copper bush Set, Guard piece rubber, carbon rocker, Solinoid coil and reassembling the Self starter and mounting on its original position by replacing worn out nut bolts washers including painting of self starter all as directed by the Engr in Charge.

Repair/Servicing of water pump and replacement of water kit and water seal of 30 to 75 KVA DG Set complete all as specified and as directed

Dismantling and taking down alternator assembly from existing engine and transporting to workshop and carry out servicing / maintenance of alternator unit of capacity 75/62.5/50 KVA DG set as per the phase work :- (a) Opening of Alternator and cleaning / remvoing dust from armature and field coil. (b) Cleaning of used / old lubricated substances drive/non drive end bearings. (c) Cleaning end cheeking of AVR unit (d) Cheking and tighting of coupling bolts and replacement of rubber inserts. (e) M&L for carrying out heat varnishing for field and armature coil and kept in heating chamber for 48 hours for drying properly. (f) Replacement of Bearings as per existing size. (g) Reassembling complete unit and carrying out testing at workshop and transportation to installation and coupling with DG Set including necessary alignment, cable connections all as specified and directed by Engr - in Charge

All as per item No. 25 but of cpacity 30 to 40 KVA DG Set

M &L Rewinding of armature with super enamelled copper of required size wire including varnishing, sleeves, cotton tape and heating etc. for DG Set of capacity 62.5 KVA to 75 KVA, complete, all as specified and directed. Note : cost of winding wire shall be included in quoted rate.

All as per srl item No 27 here-in-before but for 30 KVA to 40 KVA DG set.

Dismantling, rewinding of field coils of alternator with super enamelled wire including varnishing and heating including reassembling and testing for capacity of DG Set 75/62.5/50 KVA, complete, all as specified and directed. Note : Cost of winding wire shall be included in quoted rates.

All as item No 29 here-in-before, but for 30 KVA to 40 KVA DG set.

Supply & fixing Ball bearing suitable for 30 to 75 KVA DG set

Supply & fixing rotating rectifier assy Diodes (set of 6 Nos)

M&L for dismantling, opening of diesel engine cylinder head, removal of unservieable worn out spare parts, cleaning of all components, reboring of cylinder on lathe machine, after reboring honning process will be carrred out,replacement of all spare parts and gaskets as per manufacturer spare part kit, re-assembling of complete engine setting, timing setting for the capacity of 50 to 75 KVA DG set complete all as specified and as directed. Note:- Spare parts will be measured and paid seperately under respective item of BOQ.

Supply only Piston ring set suitable for 50 to 75 KVA DG set of existing make complete all as specified and as directed.

Supply only Cylinder liner ‘O’ ring kit suitable for 50 to 75 KVA DG set of existing make complete all as specified and as directed.

Supply only Main bearing set suitable for 50 to 75 KVA DG set of existing make complete all as specified and as directed.

Supply only Oil pump assembly with drvg gear suitable for 50 to 75 KVA DG set of existing make complete all as specified and as directed.

Supply only Valve (inlet and outlet valve) suitable for 50 to 75 KVA DG set of existing make complete all as specified and as directed.

Supply only Head gasket suitable for capacity of DG Set 50 to 75 KVA DG set complete all as specified and as directed.

S&F in replacement of Head gasket suitable for capacity of DG Set 30 KVA to 40 KVA complete all as specified and as directed.

S&F in replacement of Voltmeter 0-500 Volt square or otherwise flush pattern of existing size complete all as specified and as directed.

S&F in replacement of Ammeter any range flush pattern size as existing complete all as specified and as directed.

S&F in replacement of Indicator Lamp (RYB) complete all as specified and as directed.

Supply & Fixing for replacement of Battery charger (UPS) upto 250 AH, 12 Volts, single Phase AC supply 230V, 50 Hz including all type indicators, showing charging all as specified and directed by Engr-in-charge.

S&F in replacement of sheet metal enclosure type change over switch on load front handle four pole 415 volts 50 Hz 63 Amps including mounting arrangement of metallic frame work of appropriate section and size on walls or panels complete all as specified and as directed. Note:- Making connections to the electric system, including cutting of cable of any size and type, making end termination by using suitable lugs is included in the rate quoted under this item.

S&F in replacement of sheet metal enclosure type change over switch on load front handle four pole 415 volts 50 Hz 100 Amps including mounting arrangement of metallic frame work of appropriate section and size on wallsor panels complete all as specified and as directed. Note:- Making connections to the electric system, including cutting of cable of any size and type, making end termination by using suitable lugs is included in the rate quoted under this item.

Disconnecting, taking out carefully old unserviceable AVR unit, supply and fixing, connecting and testing new AVR unit suitable for DG set upto 75 KVA capacity complete all as specified and as directed

Supply & pouring lubrication oil SAE-40 ( 15 W- 40 grade) all as specified & directed.

Supply and filling of inhibitor corrosion (Fleet-Guard make Coolant) suitable for radiators of 30 KVA to 75 KVA capacity DG set complete all as specified and directed

Disconnecting and taking out the exhaust system of DG set of any capacity and carrying out cleaning of chocked, carbonized exhaust pipe including exhaust .silencer with de-scaling solution, including soldering / gas welding of leakage of pipe. Cutting the rusted portion of pipes including gas welding of pipes assembling the complete exhaust assembly including replacement of gasket, metallic flexible pipe, nut bolts, and testing for making it leak proof and fixing the same in position and testing the system complete all as specified and directed

S&F Exhaust gas muffler for 30 KVA to 75 KVA for silent type catalytic converter complete all as specified and directed.

S&F of exhaust MS pipe by welding with existing silencer system with necessary hinges & clamp system incl wall cutting & minor plaster work all as reqd at site complete all as specified and as directed

Disconnecting and taking out old unserviceable belts C-49 of the DG set and supply and fixing fan belt of following sizes suitable for DG set engine operation complete all as specified and directed.

a) All as per item No 53 but B-33 belt of DG Set.

b) All as per item No 53 but B-44 belt of DG Set.

Taking out carefully unserviceable fuel injector pump assembly of 30 to 75 KVA DG set, cleaning/ oiling/servicing fuel injector pump assembly, recalibration of Fuel Injector Pump after replacing unserviceable nozzles, re-assembling and fixing the same in position and testing the Fuel Injector Pump assembly all as specified and directed by Engineer-in-Charge. Note (i) Repairs/servicing / reassembling and testing of Fuel injector pump shall be carried out through a authorised service center on fully automatic testing machine. (ii) The quoted rates against the item shall deem to includ for fixing the serviceable parts in position and replacement of unserviceable parts with new parts, such as nuts, bolts, washers, locking nuts,’O’ rings, nozzle, plunger, barrel, governor plunger, pressure regulator, weight carrier assembly, spring pack assembly, gear pump repair kit etc.New spare parts will be measured & paid seperately as supply only (iii) The quoted rates shall deemed to be included cost of transportation to and from authorized service centre.

a) Supply only ECU: ELECTRONIC GOVERNOR B1

b) Supply only LEAK OFF PIPE FOR FIP & INJECTOR

c) supply only fuel pump bracket

d) Supply only Gasket Governor set

e) Supply only Ball Bearing

f) Supply only Injector assembly with Nozzles & copper washers

g) Supply only Gasket hump hose

h) Supply only Screen plate assembly

i) Supply only Ball screw

k) Supply only Seal ‘O’ ring

l) Supply only Pump gear fuel

Material & labour for sand filling with clean dry fine sand unwashed including gently punning around cables in ducts for cable protection and including making good of near area of Gen-Set's rating from 30 KVA to 75 KVA complete all as specified and directed

S&F as in repair stainless steel locking arrangement for DG set canopy gates rating from 30 KVA to 75 KVA complete all as specified and directed.

Supply & fixing Battery Terminals Copper.(Positive & Nagative) complete all as specified and as directed.

Supply & fixing Battery Copper cable Red with plug complete(1 Mtr Length) complete all as specified and as directed.

Supply & fixing Battery Copper cable Black with plug complete (1 Mtr Length) complete all as specified and as directed.

Supply & pouring K cool super plus-50-50 PREMIX of 1 Ltrs sealed Packing complete all as specified and as directed.

Material and labour for 12 Volt, 150AH maintanance free battery suitable for DG set including trolley stand made out of MS angle iron complete all as specified and directed by Eng-in-Charge.

Material and labour for 12 Volt, 88AH maintanance free battery suitable for DG set including trolley stand made out of MS angle iron complete all as specified and directed by Eng-in-Charge.

Supply only distilled water for lead acid battery complete all as specified and as directed

M&L for repair of hinges of gate of DG set conopy incl the repair of gate of any cap all as specified and directed

M&L for Earthing complete, all as shown on electrical plate No 3 of MES schedule part-I , as specified including the following :-(i) Galvanised steel earth plate of size 60cmsx60cmsx6mm thick burried directly in ground vertically to a depth not less than 2.25 metre below ground level with top edge of earth plate at a depth not less than 1.50 metre below normal ground level.(ii) Earth plate surrounded by and packed with char-coal and common salt in alternative layers (n.exc 15cms each layer).(iii) 4 mm dia (8 SWG) G.I earth wire from earth plate to main switch board including necessary GI bolts, nuts check nuts, washers, thimbles etc.(iv) 15 mm bore light grade, GI pipe for protection to earth-wire.(v) 20mm bore, medium grade, GI pipe for watering including GI funnel and wire mesh. Pipe shall be provided vertically upto top level of earth pit and then taken horizontally to the earth pit. (vi) 50mm thick pre-cast cover of cement concrete (1:2:4) type B-1 using 20mm graded stone aggregate,Chamber in PCC(1:3:6),type-C2(to be constructed 1 m away from edge of earth pit) and MS angle iron 50x50x6mm frame including two coats of painting over a coat of red oxide to exposed steel surfaces.(vii) Excavation in soft/loose soil, returning filling & removal of surplus soil to a distance upto 50 metre as directed including testing etc complete all as specified and as directed

M&L for comprehensive maintenance of Servo Voltage Stabilizer/ Servo Voltage Regulator, 50-100 KVA, comprising of following jobs complete all as specified and as directed:- (a) Free maintenance and repair of Normal accessories (Spare Parts), Servo Voltage Stabilizer/ Servo Voltage Regulator. (b) Dismantling and removing of defective voltage stabilizer, removing to workshop for repair, opening up and taking out coil, core and core assembly for estimation of repair and damaged parts cleaning/washing of tanks and removing the dust from all parts including cores, tanks, cooling tubes, removal of damaged parts making connection and assembling complete in all respects after repair of coils IC's, Regulators, Condensors, Triac, Transistors etc. respective cards nuts and bolts, refilling of transformer oil, installation and testing on full load. (c) Preventive maintenance of all systems on quarterly basis and upkeep of Report. (d) Attending all complaints within 24 working hours. Note:- (i) Replacement of defective spares for making the Voltage Stabilizer units in satisfactory working condition will be measured & paid separately under relevant items as 'Supply only'. These shall be identical to those specified by the original manufacturer. (ii) Labour charges for taking out old spares & refixing of new spares shall deemed to be included in unit quoted rate.} (iii) The rates quoted by the contractor shall deemed to be inclusive of T&P and minor sundries items etc as required. (iv) The job shall also includes shifting through crane with necessary accessories, transportation from site to work shop and vice- versa.

Supply only Servo Control Panel

Supply only Servo Circuit Card (PCB)

Supply only Servo Control Box

Supply only Miltifunctional Meter (Type 1)

Supply only PCB Holder

Supply only Voltmeter

Supply only Ammeter

Supply only Trigger Transformer (9V/18V)

Supply only Push Button/ Auto Manual Switch/ Micro Switch Potentiometer/ Limit Switch/ Lever Switch

Supply only Indicator light

Supply only Servo Motor 3 Kg with RC suitable for and upto 75 KVA Voltage Stabilizer

Supply only Carbon bushes

Supply only Dimmer (Per phase) 100 Amp suitable for and upto 75 KVA Voltage Stabilizer

Supply only Transformer (Per phase) suitable for 75 KVA Voltage Stabilizer

"Dehydration / filtration of voltage stablizer oil of voltage stabilizer of capacity 75 KVA by disconnecting plants electrically for recirculation existing volatge stablizer oil with trolley mounted filtration plant till dielectric strength is up to 45 KV to 50 KV in 2.5mm gap. Note- Quoted rates shall be deem to include for following :- (i) Oil shall be tested after filtration and test result will be recorded before & after filtration of oil. (ii) Contractor should make his own arrangement for oil filtration plant including transportation complete. (iii) Transformer oil for topping up will be measured and paid in relevant item as required."

Supply & topping up of oil for voltage stablizer up to required level for voltage stabilizers of dielectric strength 50 KV & above all as per IS specification complete all as specified and as directed.

Supply and laying GI pipe "light grade " for cable protection including taking out old/broken/rusty GI pipe with MS clamps all as specified of sizes 40mm bore complete all as specified and as directed

Fixing in repair of existing aluminium strip 25mm x 3.15 mm with saddles and fixings screws etc for roof conductors and down conductors above ground complete all as specified and directed

M&L of aluminium strip 25mm x 3.15 mm with saddles and fixings screws etc for roof conductors and down conductors above ground complete all as specified and directed

M& L for Air termination,Single pointed aluminium rod 12mm dia and 300 mm long with base plate welded at bottom of termination rod 10 cm long fabricated out of 25 x 3 mm thick flat iron along with 9 mm dia fixing fasteners (wooden block) complete all as specified and directed .

Fixing In repair of Air termination,Single pointed aluminium rod 12mm dia and 300 mm long with base plate welded at bottom of termination rod 10 cm long fabricated out of 25 x 3 mm thick flat iron along with 9 mm dia fixing fasteners (wooden block) complete all as specified and directed

S & F GI tube light grade of 50 mm dia bore galvanised,,with all fitting and fixed complete to walls and ceilings or laid in floors as directed and specified by Engr-in-charge .

M& L for test point terminal block made out of gun metal or phosphorus bronze size 75x 75x25mm drilled and screwed including 3 Nos 8 mm dia 25 mm long hex head screw complete all as specified and directed

Fixing in repair test point terminal block of any type as per existing at site complete all as specified and directed

M&L Earthing complete with GI earth plate electrode 600 mm x 600mm x 6.3 mm thick burried directly in ground vertically to a depth not less than 2.25 m below ground level with the top edge of earth plate at depth not less than 1.5 m below ground level connected to galvanised iron strip 25 x4 mm earthing lead by means of bolts, nuts, check nuts and washers protected by 15mm bore light grade GI pipe, funnel with 20mm bore GI medium grade pipe for watering, wire mesh, including concrete pit in PCC (1:3:6) type C-1, pre-cast RCC 1:2:4 type B-1 cover slab of size 350x350x50mm reinforced with 8mm dia TMT steel bars @15cm centre to centre both direction and 10mm dia MS handle of suitable size, charcoal or coke and salt in alternative layers,necessary excavation & earth work in soft/loose soil all as shown in Electrical Plate No 3 of MES Schedule Part I and testing complete all as specified and as directed.

Disconnecting and taking down UNSV HPSV/HPMV/MH lamp type street light fitting of any type and capacity and make from existing 9 metre /11 metre pole for checking to find out the defects cleaning the bowl and prefix cover, repair/replacement of spare parts including necessary wiring etc for making the fitting in serviceable condition and refixing in original position, testing etc complete all as specified and directed. Note : (i) The Spare parts will be measured and paid separtely. (ii) All type of T&P for repairing of street light will be provided by the contractor at own arrangememt.

Disconnecting and taking down repairable LED type street light fitting of any type and capacity and make from existing 9 metre /11 metre pole for checking to find out the defects cleaning the glass and prefix cover, repair/replacement of spare parts including necessary wiring etc for making the fitting in serviceable condition and refixing in original position, testing etc complete all as specified and directed. Note : (i) The Spare parts will be measured and paid separtely. (ii) All type of T&P for repairing of street light should be provided by the contractor at own arrangememt.

Supply only LED driver 240Volt 50Hz for 60 to 90 watt LED fittings complete all as specified and directed.

Supply only LED bulb set for street light set 240Volt 50Hz for 60 to 90 watt LED fittings complete all as specified and directed.

Disconnecting and taking down repairable LED type street light fitting from High Mast Light of any type and capacity and make from existing 15 mtrs/16 mtrs high mast pole by taking down the LED light by roatating through Electric/Mechanical Mechanism for checking to find out the defects cleaning the glass and prefix cover, repair/replacement of spare parts including necessary wiring etc for making the fitting in serviceable condition and refixing in original position, testing etc complete all as specified and directed. Note : (i) The Spare parts will be measured and paid separtely. (ii) All type of T&P for repairing of High mast light should be provided by the contractor at own arrangememt.

Supply only LED driver 240Volt 50Hz for 120 to 150 watt LED fittings complete all as specified and directed.

Supply and fixing LED flood light 120 watt 230 V AC outdoor type with thermal management in multiple optics and equipped with IP66 protection, with impact and corrosion resistant complete with driver and lamp required to be fitted on High Mast Pole in replacement to U/S flood light all as specified and directed.

Suplying and fixing 1100 volts grade heavy duty 6 Sq mm two core cable PVC insulated aluminium conductor, served with inner shething of PVC sheeathed in service conections suspended by insulating hangers and procelean beat not more than I metre apart including 4Sq mm suspension wire, one twin core cable flat or circular complete all as specified and as directed

All as per item No 112 above but 10 Sqmm 2 core

S&F in replacement of Factory made sheet metal encloser SPN single door type made out of CRCA sheet IP 43 protection 2 way 240 v dust and vermin proof includind clamps, nut-bolts for fixing of fixing on pole complete all as specified and as directed

S&F MCB single pole neutral 240 volts, 40 Amps, 10 KA complete all as specified and directed.

S&F MCB single pole neutral 240 volts, 63 Amps, 10 KA complete all as specified and directed.

Supply and fixing in repair LED Street light fitting 70 Watt 230 V AC outdoor type with high pressure die cast aluminum hosing and heat resistant complete with driver, lamp bracket with impact and corrosion resistant including thermal management in multiple optics complete with IP 65/66 protection complete. complete all as specified and directed.

M&L Painting to old LT RCC pole of any size, height upto 1.5 mtr height from PCC, of synthetic enamel paint with Yellow and Black of 30cm strips of each color upto 1.5mtr and including wiriting pole No. complete all as specified and directed .

M&L painting to steel tubular pole with two coats aluminium paint over a coat of red oxide primer including preparation of old painted surface complete all as specified and as directed

Karan Engineers

M/S B H Contractor

M/s Surjit Singh and bros

Dee Kay EnterPrises

AKASH ELECTRICALS

Manjeet Singh Contractor

R.S.ENTERPRISES

M/s Bansi Lal