GE(W)HSR-68/20-21 REPAIR / MAINT OF DG SETS, INCLUDING ALLIED WORKS AT HISAR MIL STATION UNDER GE(WEST) HISAR

Amount

M&L for periodical servicing of diesel engine driven Gen set 3 phase 415 volts 50 c/s AC supply by cleaning thoroughly and replacing Kit Fuel filter, Kit Lub oil filter, Kit bypass filter ,Kit Air cleaner and draining out engine oil etc. and replacing with new oil, tightening of all gaskets , connection of battery terminals, electric cable connections foundation bolts, coupling bolts etc including test running and tappet setting of alternator by checking and setting of voltage and frequencies all as directed by Engr-in-charge. for following capacities of DG set :-MAKE OF DG SET : Kirloskar/ Crompton greaves/Cummins. Make of filters : kirloskar/CG/Fleet guard/MICO Note : Engine oil, Fuel filters, Air filters, oil filters replaced will be measured and paid separately under respective item of sch 'A' . for following capacities of DG set

500 KVA DG SET

380 KVA DG SET

160/200 KVA DG SET

125 KVA DG SET

75/62.5/50/ KVA DG SET

25/30 KVA DG SET

Supply and fixing in replacement of maintenance free battery with initially charged capacity 180 AH , 12 Volt complete all as specified and directed. Make :- Exide/Amron/OKAYA

Supply and fixing in replacement of maintenance free battery with initially charged capacity 150 AH , 12 Volt complete all as specified and directed. Make :- Exide/Amron/OKAYA

Supply and fixing in replacement of maintenance free battery with initially charged capacity 88 AH , 12 Volt complete all as specified and directed make :- Exide/Amron/OKAYA

M&L for periodical servicing of diesel driven raw water pumping set discharge of 300 LPS at 12 mts. Head, of Kirloskar make 76 BHP, 6 cylinder water cooled cleaning thoroughly, including replacement of Kit Fuel filter, Kit Lub oil filter, Kit bypass filter ,Kit Air cleaner , and draining out engine oil etc. and replacing the new oil, tightening of all gaskets. Battery terminals hose pipes foundation bolts, coupling bolts etc.& Tappet setting all as required & directed by Engr-in-Charge

Dismantling and sprit opening to Engine of diesel driven raw water pumping set discharge- 300 LPS at 12 mts. Head, of Kirloskar make 76 BHP, 6 cylinder water cooled complete by taking out all unserviceable parts by unscrewing nut, bolts and washers from the Engine and repairing the same and refixing on foundation testing complete. Note : - All unserviceable parts will be measured and paid separately under respective items of BOQ as supply only.

Supply only spares parts required for item No 6 above :-

Cylinder liner with joint ring RB-01 (Part No. 46.005.10.00)

Piston Assly.complete (Part No. 49.480.10.0.00)

Valve PR. RBV (Part NO. 42.004.70.0.00)

Valve guide

Valve Lock

Head seal (Part No. 42.004.21.0.00)

Vlave seat

Set of joints (Part No. 49.079.40.0.00)

O' ring kit (Part No. 49.079.20.0.00)

Big End Bearing

C R Bearing (Part No. 053.5.00.003)

Sleeve Shim

Head shim

Diesel Filter

Lub oil filter element (Part No. 06.040.01.0.00)

KOEL CARE super Genuine oil (part No. 82.050.10.0.20)

Coolant (Part No 82.020.35.1.05).

Dismantling and sprit opening of FIP (Fuel Injector pump) from Engine carefully by unscrewing nut, bolt and washer and carry to authorised workshop for repair replacing unservicable parts and testing complete all as directed. Note Parts to be replaced shall be measured and paid separately under respective item of BOQ

Supply & replacing unserviceable Nozzle of FIP (Fuel Injector pump)

Supply & replacing element of FIP (Fuel Injector pump)

Supply & replacing delevery valve of FIP (Fuel Injector pump)

Supply & replacing tappet roller of FIP (Fuel Injector pump)

Supply & replacing holder ring & sheet washer of FIP (Fuel Injector pump)

Supply & replacing oil seal of FIP (Fuel Injector pump)

Supply & replacing starting spring of FIP (Fuel Injector pump)

Supply & replacing packing kit of FIP (Fuel Injector pump)

Supply & replacing feed pump kit of FIP (Fuel Injector pump)

Charges for Calibration of FIP by washing, sealing and replacement of repair kit complete and testing on test bench complete all as directed.

Dismantling and sprit opening of unserviceable pump from diesel driven raw water pumping set discharge- 300 LPS at 12 mts. Head, of Kirloskar make 76 BHP, 6 cylinder water cooled by unscrewing nuts and bolts care fully and carry to authorised workshop for repair and refixing the same at site after repair and testing compete all as directed .

Supply and replacing Ball bearing No 6410 of item No 19 above

Supply and replacing Ball bearing No 51312 of item No 19 above

Repair to pump shaft by depositing metal on it, grinding and polishing to make appropriate size of the shaft complete all as directed.

Supply and replacing shaft sleeves of item No 19 above

Supply and replacing Bronze Impellar complete with suitable size key hole and sleeve etc suitable for pumping set discharge capacity 238940 GPH at 12 Metre head complete all as specified and directed.

Dismantling of radiator from engine and carry to authorised workshop for repair , Repairing the same by cleaning the core of radiator by acid , Identifying the leakage and brazing the same by gas welding with aluminium rod including repalcement of top cap complete all as specified and directed.

Supply and replacing unserviceable Self stater 12 Volts suitable for 76 BHP Diesel Engine, 6 Cylinder complete all as specified and directed. Make-Lucas/TVS/Autolec

Supply and replacing unserviceable Alternator 12 Volts suitable for 76 BHP Diesel Engine, 6 Cylinder complete all as specified and directed. Make-Lucas/TVS/Autolec

M&L for periodical servicing of diesel driven raw water pumping set discharge of 105 LPS at 76 mts. Head, of Kirloskar make 43 BHP, 6 cylinder water cooled engine cleaning thoroughly, replace fuel filter draining engine oil etc. andreplacing the new oil, tightening of all gaskets. Battery terminals hose pipes foundation bolts, coupling boltsetc.&Tappet setting all as required & directed by Engr-in-Charge. Note: Engine oil replaced will be measured and paid separately under respective sch of this work. Fuel filters, oil filters and other T &P will be arranged by the contractor.

M&L for replacement of UNSV radiator hose pipe set complete as per sample of D G set of following capacity

380 KVA DG set

200 KVA DG set

125 KVA DG set

75/62.5/50 KVA DG set

25/30 KVA DG set

S&F for replacement of UNSV fan belts as per sample for DG sets of following capacity. MAKE: Fenner/ Grip/ Dunlop

Fan belt for 500 KVA DG Set

Fan belt for 380 KVA DG Set

Fan belt for 200 KVA DG Set

Fan belt for 125 KVA DG Set

Fan belt for 75/62.5 KVA DG Set

Fan belt for 50 KVA DG Set

Fan belt for 25/30 KVA DG Set

Water pump belt for 76 BHP DG Set

Water pump belt for 43 BHP DG Set

S&F in replacement of stranded copper conductor battery lead for 24 volts D C grade red for (+)ve terminal and black for (-)ve terminal fitted with battery terminal at one end & battery lug at other end complete length 1.5 mtr.

M&L for cleaning of radiator by cleaning agent/Radiwash (make:fleetguard /coolguard) including removal/ dismantling of radiator from engine transporting to work shop or cleaned at site , soldering / brazing,testing for any leakage , remounting to its original position as per entire satisfaction of Engr - in-charge for following capacity of DG Set.

380KVA DG Set

200/125KVA DG Set

50/62.5/75KVA DG Set

25/30/40KVA DG Set

76/43 BHP Diesel engine pump set

S&F for replacement of set of hose clips for DG sets of following capacity:-

500/380KVA DG Set

200/125KVA DG Set

50/62.5/75KVA DG Set

25/30/40KVA DG Set

M&L for coolant radicool SFO premix of Castrol or equivalent of Shell/volvoline

M&L to drain out the old usedengine oil from sump of dg sets& cleaning & refilling with new engine oil 15 W 40 up to required level including topup Make : Castrol/ HP or equivalent of shell

M&L for replacement of defective self starter assembly by new self starter assembly 24 volts make: lucas / Bosch

-ditto – all as per item No. 37 above but alternator assembly

M&L in for replacement coil Relay-24 volts,5 Amp 240 volt AC 5Amp 30 volts DC model HJQ 22 F –VZ make YOI/ Siemens for 500/ 380 KVA AMF pannel

M&L in for replacement of timer switch 0 to 80 seconds Make Siemens for 500/380 KVA AMF pannel

M&L for servicing of DG set 500 KVA AMF panel,setting of time delay switch ,tightening of all electrical incoming & outgoing connections including replacement of cable lugs& adjustment of solenoid switches& Relays

M&L for servicing of DG set 380 KVA AMF panel,setting of time delay switch ,tightening of all electrical incoming & outgoing connections including replacement of cable lugs& adjustment of solenoid switches& Relays

M & L for painting of diesel driven raw water pumping set discharge of 300 LPS at 12 mts. Head, of Kirloskar make 76 BHP, 6 cylinder water cooled complete in existing colour with two coat of synthetic enamelled paint with spray machine over one coat of primer after preparation of surfaces installed at western & eastern pocket drainage pump House complete all as specified and directed.

M & L for painting of Generating set of capacity 200 KVA to 500 KVA complete in existing colour with two coat of synthetic enamelled paint by spray machine over one coat of primer after preparation of surfaces installed at Hisar Mil Stn complete all as specified and directed.

M & L for painting of Generating set of capacity 7.5 KVA to 130 KVA complete in existing colour with two coat of synthetic enamelled paint with spray machine over one coat of primer after preparation of surfaces installed at western & eastern pocket drainage pump House complete all as specified and directed.

Supply and replacing in repair power contactor with dust proof cover of capacity 350 Amps, 4 pole 415 volts Cat No. LC1FDP2654 Make C&S or equivalent in Legrand/L&T complete

S&F in replacement four pole change over with advance Neutral On load change over switch I-O-II ,Current Rating 125 Amps, 415 Volts complete all as specified and directed.

S&F in replacement four pole change over with advance Neutral On load change over switch I-O-II ,Current Rating 160 Amps, 415 Volts complete all as specified and directed.

S&F in replacement four pole change over with advance Neutral On load change over switch I-O-II ,Current Rating 400 Amps, 415 Volts complete all as specified and directed.

S&F in replacement four pole change over with sheet matel enclouser advance Neutral On load change over switch I-O-II ,Current Rating 630 Amps, 415 Volts complete all as specified and directed.

Supply only Diesel Filter suitable for 7.5 KVA to 130 KVA DG set Make - Kirloskar/CG/KG/Cummins

Supply only Diesel Filter suitable for 200 KVA to 500 KVA DG set Make - Kirloskar/CG/KG/Cummins

Supply only Lub Oil filter suitable for 7.5 KVA to 130 KVA DG set Make - Kirloskar/CG/KG/Cummins

Supply only Lub Oil Filter suitable for 200 KVA to 500 KVA DG set Make - Kirloskar/CG/KG/Cummins

Supply only Air filter suitable for 7.5 KVA to 130 KVA DG set Make - Kirloskar/CG/KG/Cummins

Supply only Air Filter suitable for 200 KVA to 500 KVA DG set Make - Kirloskar/CG/KG/Cummins

Supply & fixing spare parts & accessories of original make for repair of DG set under serial items No 1.02 here-in-before all as directed by Engr-in-Charge :- Notes :- All spares & accessories shall be fixed in the DG set only after prior inspection & Approval of Engineer-in-Charge for which these shall be produced by the contractor at store yard of AGE E/M (W) Hisar :-

Kit Fuel Filter

Kit Lub oil Filter

Kit bypass Filter

Kit air cleaner

Kit air filter

Upper Gasket set (Cylinder head)

Valve exhaust

Valve inlet

Valve seat Exhaust

Valve seat Inlet

Guide valve

Collet Volve

Spring valve

Kit turbo charging

Collar thrust

Kit injector repair

Kit Piston and ring set

Kit Cylinder liner

Kit Sump Gasket

Barrel sleave

Gasket Set

Governor Pressure vlave (Hydraulic Governor)

Gear assembly

Ball bering

Supply & fixing spare parts & accessories of original make for repair of DG set under serial items No 1.03 & 1.04 here-in-before all as directed by Engr-in-Charge :- Notes :- All spares & accessories shall be fixed in the DG set only after prior inspection & Approval of Engineer-in-Charge for which these shall be produced by the contractor at store yard of AGE E/M (W) Hisar :-

Kit Fuel Filter

Kit Lub oil Filter

Kit bypass Filter

Kit air cleaner

Kit air filter

Upper Gasket set (Cylinder head)

Valve exhaust

Valve inlet

Valve seat Exhaust

Valve seat Inlet

Guide valve

Collet Volve

Spring valve

Kit turbo charging

Collar thrust

Kit injector repair

Kit Piston and ring set

Kit Cylinder liner

Kit Sump Gasket

Barrel sleave

Gasket Set

Governor Pressure vlave (Hydraulic Governor)

Gear assembly

Ball bering

Supply & fixing spare parts & accessories of original make for repair of DG set under serial items No 1.05 & 1.06 here-in-before all as directed by Engr-in-Charge :- Notes :- All spares & accessories shall be fixed in the DG set only after prior inspection & Approval of Engineer-in-Charge for which these shall be produced by the contractor at store yard of AGE E/M (W) Hisar :-

Kit Fuel Filter

Kit Lub oil Filter

Kit bypass Filter

Kit air cleaner

Kit air filter

Upper Gasket set (Cylinder head)

Valve exhaust

Valve inlet

Valve seat Exhaust

Valve seat Inlet

Guide valve

Collet Volve

Spring valve

Kit turbo charging

Collar thrust

Kit injector repair

Kit Piston and ring set

Kit Cylinder liner

Kit Sump Gasket

Barrel sleave

Gasket Set

Governor Pressure vlave (Hydraulic Governor)

Gear assembly

Ball bering

Supply and fixing SMPS electronic battery charger 12 V, 10 Amps complete with all connecting accessories and connecting wire all as specified and directed. Note : charger shall be fixed in exisitng panel.

Supply and fixing SMPS electronic battery charger 24 V , 10 Amps complete with all connecting accessories and connecting wire all as specified and directed. Note : charger shall be fixed in exisitng panel.

Supply and fixing over temp sensor for DG Set upt to 125 KVA suitable for Make of DG- Kirloskar/ CG/Cummins

Supply and fixing over temp sensor for DG Set above 125 to 250 KVA suitable for Make of DG- Kirloskar/ CG/Cummins

Supply and fixing over temp sensor for DG Set above 250 to 380 KVA suitable for Make of DG- Kirloskar/ CG/Cummins

M& L for repairing door of DG set canopy by providing new hinges including welding / nut bolts etc complete all as specified and directed.

S&F in replacement door lock including key of DG set canopy including welding / nut bolts etc complete all as specified and directed.

S&F in replacement fuel indicater dial type of DG set any capacity as per existing complete all as specified and directed.

S&F in replacement battery charing meter dial type of DG set any capacity as per existing complete all as specified and directed.

S&F in replacement diesel pipe metal mesh types both side connecting arrangement of length as required on site complete all as specified and directed.

M&L in replacement AVR suitable for DG set of complete upto 100KVA complete all as specified and directed.

M&L in replacement AVR suitable for DG set of complete upto 100KVA to 200 KVA complete all as specified and directed.

M&L in replacement AVR suitable for DG set of complete upto 380KVA to 500 KVA complete all as specified and directed.

M&L for rewinding of DG set alternate of any capacity by super enemmeled copper wire of existing gauge including taking out U/S winding wire and providing all insulation material as required on site, including taking alternate from Hisar Mil Stn and Bhojraj area to work shop and back complete all as specified and directed.

Supply and fixing solenoid coil suitable 4R & 6R DG Set complete all as specified and directed.

KUNAL ENTERPRISES

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