External Electrification wo...

Amount

11kV H.T. CABLE Supplying of following ratings 11 KV grade, aluminium conductor, XLPE insulated steel strip armored complete with inner & outer sheath manufactured as per IS:7098. Cable in indoor built trenches on M.S. angle supports with clamps etc. or at a depth of 1000 mm including excavation of earth, providing sand cushioning, brick protection, backfilling of earth, providing cable markers when laid in out door trenches etc. complete.Note:- The cable shall have no joints in any given condition.

3C x 240 Sq.mm, 11kV (UE) HT XLPE ARM Cable

3C x 300 Sq.mm, 11kV (UE) HT XLPE ARM Cable

11kV INDOOR TYPE VCB 2 PANEL BOARD EXTENSIBLE UPTO 5 PANEL BOARD . (1 I/C + 1O/G). Supplying, unloading, installation, testing and commission of indoor type 11 kV, 1250 A as an incomer and 630amps as an outgoing, 26.3KA, 3 phase VCB panels with all necessary transformer protection and metering as per specifications.

Two breaker panel indoor type combination of 1No. 1250A Incomer VCB and 1No. 630 A Outgoing VCB (Location Near Transformer in Substation Building )

11 / 0.415kV, OUTDOOR TYPE COPPER WOUND, Dyn11 1600kVA OIL COOLED TRANSFORMER WITH OLTC & RTCC PANEL Supplying, unloading, installation, testing and commissioning of indoor type copper wound 1600 kVA, 11kV /.433kV, 50 Hz, 3 phase delta/star Oil cooled type transformer complete with on load tap changer, rtcc, aver and complete as per specifications.

1 No 1600kVA OIL COOLED TRANSFORMER WITH OLTC & RTCC PANEL . Losses of Transformer shall be Level-1 as per latest amendment of IS 1180.

MAIN LT PANEL Supply, unloading, installation, testing and commissioning of the following cubical type panels made of 2.0 CRCA structure, base channel lSMC, doors & sheet metal partitions complete with, Moulded Case Circuit Breakers, meters, indicating lamps, current transformer, control MCB etc. Complete in all respects, insulated bus bars with heat shrinkable PVC sleeve, supported on FRP / SMC supports in suitable bus chambers, interconnection, small wiring, name plate, danger plate, earth bus etc. & comprising of compartments with hinged door for each feeder & its accessories, cable alley with hinged doors, bus chamber with bolted door etc. The panel being of dust & vermin proof construction with rubber gasket, attractively powder coated with Approved Paint shade. The panel shall be free standing type/ wall mounted type as per relevant drawing and comprising with foundation & Masonary works complete in all respect.

Note:- Breaking Capacity of all MCCB's are Ics Service Breaking Capacity.

MCCB's upto 250A shall be with Adjustable thermal-magnetic and above 250A Microprocessor based adjustable release.

All MCCB's shall be Front door operating handle, Phase Spreaders & Phase Barriers.

TPN MCCB Shall mean 3Pole MCCB with Adequate size of heavy duty neutral link.

Metering CTs burden shall be 15VA & accuracy class 1.0.

CTs shall be "CAST RESIN" type .

All indication lights shall be LED type.

All meters shall be "DIGITAL" type.

Panel space heaters with control MCB & Thermostat, covered CFL lamp controlled by door switch for each panel bay.

Gland plates shall be 2mm thick for LT. Panels upto 400A Incomer & 3 mm thick for LT. Panel with 630A & above incomer.

Panel Manufacturer should have Type Test Certificates for Short Time withstand current test of 50KA for 1.0 Sec from CPRI Bhopal / Bangalore.

"ON" Indicating lamp shall be provided for all 3 phase MCCB out going feeders unless otherwise specified.

Control SP MCB's of 2 /4A Rating shall be provided for each metering circuit.

MAIN LT PANEL (LOC- SUBSTATION BUILDING) 1600kVA TRANSFORMER INCOMER-BUS 1 -1 No. 2500 Amp FP EDO Air Circuit Breaker Icw 50 kA for 1 sec. with o/c, s/c & e/f microprocessor release

1 No Under voltage release

3 Nos. On/off/trip indication

1 Set Safety shutter assembly

1 Set Control mcb

METERING & PROTECTION 1No. Multi function intelligent panel LCD meter Cl-1.0 with communication port.

6 No. Control mcb 2a 10ka

3No. Resin cast cts 2500/1250/5a 10va cl-1.0

3 No. Resin cast cts 2500/1250/5a 5va cl-1.0

1 N0. Digital Voltmeter

1 No. Digital Ammeter

1 Set Phase indicators led type R,Y,B

800kVA DG INCOMER-BUS 1

1 No. 1250 Amp FP EDO Air Circuit Breaker Icw 50 kA for 1 sec. with o/c, s/c & e/f microprocessor release

1 No Under voltage release

3 Nos. On/off/trip indication

1 Set Safety shutter assembly

1 Set Control mcb

METERING & PROTECTION FOR 800kVA DG SET 1

1 No. Multi function intelligent panel LCD meter Cl-1.0 with communication port.

1 No. Reverse power relay

1 Set Control mcb 2a 10ka

3 No. Resin cast cts 1250/5a 15va cl-1.0

1 Set Phase indicators led type R,Y,B

BUS COUPLER-1

1No. ACB 2000A 4 pole EDO Icw 50 kA for 1 sec. with o/c & s/c microprocessor based release.

1 No. Under voltage release

1 Set On/trip indication

1 Set Safety shutter assembly

1 Set Control mcb

800kVA DG INCOMER-BUS 2

1 No. 1250 Amp FP EDO Air Circuit Breaker Icw 50 kA for 1 sec. with o/c, s/c & e/f microprocessor release

1 No Under voltage release

3 Nos. On/off/trip indication

1 Set Safety shutter assembly

1 Set Control mcb

METERING & PROTECTION FOR 800kVA DG SET 2

1 No. Multi function intelligent panel LCD meter Cl-1.0 with communication port

1 No. Reverse power relay

1 Set Control mcb 2a 10ka

3 No. Resin cast cts 1250/5a 15va cl-1.0

1 Set Phase indicators led type R,Y,B

BUS COUPLER-2 = 1No. ACB 1000A 4 pole EDO Icw 50 kA for 1 sec. with o/c & s/c microprocessor based release.

1 No. Under voltage release

1 Set On/trip indication

1 Set Safety shutter assembly

1 Set Control mcb

300kVA DG INCOMER-BUS 3

1 No. 630 Amp FP EDO Air Circuit Breaker Icw 50 kA for 1 sec. with o/c, s/c & e/f microprocessor release

1 No Under voltage release

3 Nos. On/off/trip indication

1 Set Safety shutter assembly

1 Set Control mcb

METERING & PROTECTION FOR 300kVA DG SET 3

1 No. Multi function intelligent panel LCD meter Cl-1.0 with communication port.

1 No. Reverse power relay

1 Set Control mcb 2a 10ka

3 No. Resin cast cts 630/5a 15va cl-1.0

1 Set Phase indicators led type R,Y,B

DG SET LOAD SHARING AND INTERLOCKING OF INCOMER BREAKERS AND BUS COUPLER Micro logic PLC shall be suitable for DG Sets Auto start / stop , Load sharing, interlocking and operation of DG sets incomer ACB's and bus coupler, with auxiliary relays, indication lights, Push button, Emergency stop, UPS, A/M switch, PLC - CPU, 24V DC power supply as required. (PLC- Allen Bradley / Wood Ward / Siemens)

DG sets protection and AMF operation of DG Sets shall be carried out by DG Set controller installed on each DG Set by DG Manufacturer however required coordination and provisions to achieve the same in coordination with PLC based interlocking of Transformer and DG sets breakers and Auto Load sharing shall be in the scope of work of Panel Manufacturer.

BUS BARS & SPD

Electrolytic grade aluminium TPN bus bars rated at 3000amp suitable to withstand symmetrical fault level of 35 ka for 1 sec.

4 Set Type 1, 4P, 25 kA surge protection device with built in back up fuses .

OUTGOING ON BUS BAR SECTION-1

1 No. ACB 1250A TP+N MDO Icw 50 kA for 1 sec. with o/c, s/c & e/f microprocessor based release

1 No. Under voltage release

1 No. Multi function intelligent panel LCD meter Cl-1.0 with communication port

1 Set On/Off indication

1 Set Safety shutter assembly

1 Set Control mcb

3 Nos. Resin cast cts 1250/5a 10va CL-0.5

1 No. ACB 1000A TP+N MDO Icw 50 kA for 1 sec. with o/c, s/c & e/f microprocessor based release

1 No. Under voltage release

1 No. Multi function intelligent panel LCD meter Cl-1.0 with communication port

1 Set On/Off indication

1 Set Safety shutter assembly

1 Set Control mcb

3 Nos. Resin cast cts 1000/5a 10va CL-0.5

2 No. 400 A MCCB TP+N 50 ka (Ics) with o/c, s/c & e/f microprocessor based release

2No. Extended Rotary operating mechanism

2 No. Multi function intelligent panel LCD meter Cl-1.0 with communication port

4 Set On/Off indication

2 Set Control mcb

6 Nos. Resin cast cts 400/5a 10va CL-0.5

2 No. 250 A MCCB TP+N 50 ka (Ics) with o/c, s/c & e/f microprocessor based release

2No. Extended Rotary operating mechanism

2 No. Multi function intelligent panel LCD meter Cl-1.0 with communication port

4 Set On/Off indication

2 Set Control mcb

6 Nos. Resin cast cts 250/5a 10va CL-0.5

OUTGOING ON BUS BAR SECTION-2 -1 No. ACB 800A TP+N MDO Icw 50 kA for 1 sec. with o/c, s/c & e/f microprocessor based release

1 No. Under voltage release

1 No. Multi function intelligent panel LCD meter Cl-1.0 with communication port

1 Set On/Off indication

1 Set Safety shutter assembly

1 Set Control mcb

3 Nos. Resin cast cuts 800/5a 10va CL-0.5

2 No. 630 A MCCB TP+N 50 ka (Ics) with o/c, s/c & e/f microprocessor based release

2No. Extended Rotary operating mechanism

2 No. Multi function intelligent panel LCD meter Cl-1.0 with communication port

4 Set On/Off indication

2 Set Control mcb

6 Nos. Resin cast cts 630/5a 10va CL-0.5

4 No. 100 A MCCB TP+N 50 ka (Ics) with o/c, s/c & e/f microprocessor based release

4No. Extended Rotary operating mechanism

4 No. Multi function intelligent panel LCD meter Cl-1.0 with communication port

8 Set On/Off indication

4 Set Control mcb

12 Nos. Resin cast cts 100/5a 10va CL-0.5

OUTGOING ON BUS BAR SECTION-3

2 No. 400 A MCCB TP+N 50 ka (Ics) with o/c, s/c & e/f microprocessor based release

2No. Extended Rotary operating mechanism

2 No. Multi function intelligent panel LCD meter Cl-1.0 with communication port

2 Set On/Off indication

2 Set Control mcb

6 Nos. Resin cast cts 400/5a 10va CL-0.5

1 No. 160 A MCCB TP+N 50 ka (Ics) with o/c, s/c & e/f microprocessor based release

1No. Extended Rotary operating mechanism

1 No. Multi function intelligent panel LCD meter Cl-1.0 with communication port

2 Set On/Off indication

1 Set Control mcb

3 Nos. Resin cast cts 160/5a 10va CL-0.5

3 No. 100 A MCCB TP+N 50 ka (Ics) with o/c, s/c & e/f microprocessor based release

3 No. Extended Rotary operating mechanism

3 No. Multi function intelligent panel LCD meter Cl-1.0 with communication port

6 Set On/Off indication

3 Set Control mcb

9 Nos. Resin cast cts 100/5a 10va CL-0.5

4 Set Type 1, 4P, 25 kA surge protection device with built in back up fuses

Panel as mentioned above should be complete in all respect with internal wiring, al. bus bar support, control wiring etc.

Smart Hybrid Active Filter 1X200A AHF + 7% Detuned 500 KVAr @ 440V Capacitor Bank - For (PF + Harmonics) Design, Manufacturing, Supply, Testing and commissioning of Smart Hybrid Active Filter to achieve Pf > 0.99 Lag and TDDi values within IEEE 519-2014 recommended limits. The degree of protection of enclosures system shall be IP30. The switching device of the active compensation system shall be IGBT based. The active compensation system specifications are mentioned below. The active compensation system should do the Pf correction and harmonics compensation. Response time shall be 100 micro Sec or less. The passive part switching device shall be contactor based. The entire system should work in an integrated manner with a single controller.

Electrical Characteristics

Connection method -3‐Ph,3‐Wire System

Network Voltage 415V

Permissible Voltage Variation +/‐10%

Ampere Rating - 200A AHF

IGBT Connection Topology -3 Level Topology

System Frequency -50 Hz (± 5%)

Equipment Efficiency -98% of the equipment power typically

Compensation Modes -Closed Loop

Reaction time -0.1 ms (Instantaneous)

Response time- 1 ms

Harmonics Compensation -Resource Delivery from 3rd to 61st Order Harmonics Compensation

Load balancing modes - Between Line to line (Negative Sequence compensation)

Modularity - Maximum 32 units can be combined

Internal Protection- Main breaker

Programming/Communication Characteristics

Communications -Mod bus

Programming Interface -Using IPC Manager (7‐Inch Colour Touch Screen Graphical User Interface ‐ GUI)

Redundancy -Master/master arrangement

Reactive Power range- ‐100% inductive to +100% capacitive of the rated kVAr

CONNECTIVITY to Out Side World - Cloud Based Monitoring System with No‐Sequel DBMS and Virtual RTOS System for the IoT.

Auxiliary PF Setting -Programmable as per the Site conditions

Target cos pi - Programmable from 0.6 (inductive) to 0.6 (capacitive)

Installation Aspects(Per unit)

Ingress Protection (IP) IP‐30

Altitude - Up to 1000m

Ambient Temperature 0 to +40o C

Humidity -Maximum 95% RH, Non‐condensing

Cable Entry Top/ bottom entry as per site

Cooling Arrangements Forced‐air cooling

CT Requirements - 3 CT's (class 1.0 or better) with sufficient VA Burden

Special Features for Longer life

DC Capacitors Used in DC Link - FILM TYPE DC CAPACITORS

PWM Reactors - Foil Type reactors specially designed with Multiple Airgaps

INPUT FILTER - RC TANK as per requirement with Mandatory LCL Filter

Controller Design - Rugged Design with Multiple I/Os

IGBT Max Junction Temperature - 175 Degree Centigrade

Capacitor Panel specification

Voltage Variation: +/-10%

Rated Frequency: 50 Hz (± 5%)

Capacitor Rated Voltage: 525V

Capacitor Output Voltage: 440V

Capacitor Unit Type: MPP Heavy Duty Capacitor

Switching Device: Contactor Switched (AC-3)

Capacitor Panel KVAr - 500 KVAr @ 440V

Step Size with KVAR rating - 100 KVAR x 5 steps

Ambient Condition - Indoor 10°C to 50°C, 60% Relative humidity, non-condensing

Reactor Rating: Detuned Series 7% reactor Aluminum wound with Class H insulation.

Panel as mentioned above should be complete in all respect with internal wiring, al. bus bar support, control wiring etc

FEEDER PILLAR EXT LIGHTING OUT DOOR TYPE Incoming 1 Set of 160 Amps. 415 Volts, FP MCCB of 25 KA with overload, O/V, O/C and earth fault protection.

Metering & Indication One set of R/Y/B phase indication Lamp & MCB.

1 No. Multi Function Meters (A/V/kW/kWh)

ON/OFF/TRIP indication lamp for incomer

Bus bars 1 Set of 200-Amps, 3-Phase, 4-wire, 415 volts, 50 Hz Aluminium bus-bars with colour coded PVC heat shrinkable sleeves (Neutral to be equal to phase size).

Outgoing 2 No. 63 A MCCB TP+N 50 ka (Ics) with o/c & s/c thermal based release

25 Nos 20 Amps, TP MCB's, 415 Volts, 3 phase, 4 wire, 50 Hz

Neutral Link Suitable for above outgoings.

Earthing Terminal Suitable for above outgoings.

Feeder Pillar as mentioned above should be complete in all respect with internal wiring, al. bus bar etc

SANDWICH BUS DUCT Supplying erecting, testing & commissioning of 3 phase, 4 wire, 50Hz, 1000 volts following sizes outdoor/indoor type of Aluminium conductor Sandwich type with Class -F insulation bus duct including end connection, copper flexible, adaptor box, flange end and Elbow, etc.all made of pure electrolytic grade Al conductor, phase crossover if required. Enclosure material shall be made from 1.6mm GI with 2 Nos 50mm x 6mm AL. earth tape from end to end, including cost of hangers, fixing arrangement etc. The out door bus duct shall be complete in all respect. Temperature rise as per IEC 61439- 1&6.

3200 Amps Aluminium Sandwich insulated with canopy IP-66

3200 Amps Aluminium Sandwich insulated IP-55 for indoor

3200 Amp Copper flexible joints

L.T. CABLES SUPPLY (POLYCAB/KEI/RR KABEL) SITC of XLPE insulated inner & outer sheathed / armoured aluminium / copper cables as per IS 1554 Part-1 1976 with latest amendments, 1.1 KV grade & of the following sizes, supplied, laid & tied on readymade cable trench / trays or drawn in already installed pipes or clamped to walls, columns, beams or roof. Rate to include provision of approved aluminium cable labels at both ends . Each run of cable to be tested with 1KV meggar and results submitted to client.

3.5 core 300 sq.mm XLPE AL. ARM CABLE

3.5 core 240 sq.mm XLPE AL. ARM CABLE

3.5 core 185 sq.mm XLPE AL. ARM CABLE

3.5 core 120 sq.mm XLPE AL. ARM CABLE

3.5 core 35 sq.mm XLPE AL. ARM CABLE

3.5 core 25 sq.mm XLPE AL. ARM CABLE

4 core 16 sq.mm XLPE AL. ARM CABLE

4 core 4 sq.mm XLPE Al. ARM CABLE

10 core 2.5 sq.mm XLPE Cu. ARM CABLE

12 core 2.5 sq.mm XLPE Cu. ARM CABLE

SITC of LT Cable End Terminations: Making end terminations joints for the following size of cables including providing heavy duty bimetallic terminal crimping lugs, double compression brass cable glands, effective gland connections and effective terminal connections to the equipment complete as required.

10 core 2.5 sq.mm XLPE Cu. ARM CABLE

12 core 2.5 sq.mm XLPE Cu. ARM CABLE

11kV TWO POLE STRUCTURE Supply, fabricating, installation, testing & commissioning of Two pole structure with required arrangement for terminating 11 KV overhead conductor on one side and 11 KV, 3C x 300 sq.mm. Al conductor XLPE cable on the other side including providing triple pole ,mechanically operated mounted on insulators and steel frame with operating mechanism worked from ground level,expulsion fuses of 11 KV, required rating along with 11 KV, 250 amp air break isolator suitable for outdoor application ,earth switch, Metal oxide type Lightning arrester complete with all fittings and discharge capacity 10kA as per standard complete as required. (This structure shall be supplied and installed as per DHBVN local Electricity board norms.)

EXTERNAL LIGHTING FIXTURES Supply ,receiving, storing, handling, double handling, transport to exact location, hoisting to required level, of luminaries including holder, LED driver (as per mentioned in item), starter, condenser, control gear box complete with decorative attachments, lamps etc.as per specifications and as per catalogue number giving below.

90Watt, 10800 lm Pole mounted LED Lighting fixtures housing parts are made with Aluminium pressure die-cast coating, and housing has pure polyester powder coat. Wipro LR06-102-XXX-57-XX / Philips / Bajaj

70Watt, 9101 lm Pole mounted LED Lighting fixtures housing parts are made with Aluminium pressure die-cast coating, and housing has pure polyester powder coat. Wipro LR06-781-XXX-57-XX / Philips / Bajaj

Supply, receiving, storing, handling, double handling, transport to exact location, hoisting to required level, assembling, erecting, testing & commissioning luminaries basic channel, holder, LED driver (as per mentioned in item), starter, condenser, control gear box complete with decorative attachments, lamps etc.as per specifications and as per catalogue number giving below.

11.1Watt, 565 lm Bollard LED Lighting fixtures (Wipro LB12-131-XXX-30-05 LED Bollard or equivalent Philips / Bajaj)

100Watt, 12000 lm LED Flood Lighting fixtures housing parts are made with Aluminium pressure die-cast coating. (Wipro LF20-122-060-57-G2 LED Flood or equivalent/ Philips / Bajaj)

45Watt, 4275 lm Post Top LED Lighting fixtures (Wipro LP07-501-XXX-57-CL Integral IP65 LED Post Top or equivalent/ Philips / Bajaj)

MAINTENANCE FREE CHEMICAL GEL EARTHING SYSTEM & STRIPS Supply of advance chemical gel earthing system for the proper dissipation of fault / leakage current to the ground and ensure the continuous electrical connectivity and proper functioning to the electrical system. The earth rod shall be of UL listed & CPRI tested of following sizes as mentioned below. The chemical compound should be tested and certified by any International accredited and BIS (Bureau of Indian Standards) accredited laboratory. The testing laboratory should be ISO 9001 & ISO 14001 certified. The UL listed copper bonded rod also should be tested & certified from CPRI for a short circuit current of 31.5 KA or more. The UL listing shall be punched / engraved on the rod for the physical verification at site.

The engravings shall contain the following details - UL Control number, Dimension details of the rod, Product model number & UL certificate reference number as per detailed technical specification attached. To ensure the electrical conductivity, 2X25 Kgs (per pit) or more resistance grounding minerals per earth pit / earth rod shall be used along with the copper bonded rod. The chemical compound shall be tested for the contents from BIS (Bureau of Indian Standards, Govt of India) & NABL accredited laboratory in India. The testing laboratory shall be an ISO 9001 & ISO 14001 certified. As per IEEE 80-2013 (Clause 14.5 d), the grounding minerals shall be tested & certified for the resistivity of less than 0.12 ohm-mtr. The grounding minerals should be ROHS certified to ensure it does not pollute the ground water as per technical specification attached. The cost of chamber to be included in earth pit station.

3 mtr long 25 mm dia 250 microns copper bonded steel rod along with 2X25 Kgs of JK RESLOW Resistance Lowering Grounding Minerals & heavy duty polyplastic chamber

SITC of 50 X 6mm GI strip to laid underground/surface/tray

SITC of 50 X 6mm Cu strip to laid underground/surface/tray

SITC of 10 SWG GI wire to be laid underground/surface/tray

MISCELLANEOUS ITEMS Supply and Installation of First aid box as approved by St. John Ambulance Brigade/Indian Red Cross conforming to IS : 2217-1963.

Supply and Installation of Rubber gloves of 1.1 KV grade as per IS 4770-68.

Supply and Installation of Rubber mat 1m x 2m x 3mm. thick to withstand 33 KV dielectric strength as per IS 15652 - Electrical Mats of 2 mm Thick

Supply and Installation of 6 Nos. red painted Sand Bucket filled with river sand.

DG EXHAUST PIPES, BELLOWS, SILENCERS AND SUPPORTS Supply, transport to site, receiving, unloading, shifting upto the location at site, installation, testing & Commissioning of following sizes of MS B Class piping (Make - Tata Steel / Jindal (Hissar)) with bends etc. for Exhaust of DG Sets' Flue Gas etc. Supplying 75mm thick mineral wool insulation of 150 kg/Cub.M density on all sides of Exhaust Pipes and Silencers with chicken mesh wrapping and aluminium cladding with aluminium sheet of 26 SWG, SS expansion bellows etc complete as required and as per the tender drawings and specifications.

MS Pipe 75mm thick mineral wool insulation of 150 kg/Cub.M density on all sides of Exhaust Pipe.

150mm dia MS pipe with 75 thick mineral wool insulation for 300kVA DG Set

250mm dia MS pipe with 75 thick mineral wool insulation for 2Nos 800kVA DG Set

SS Expansion Bellows 150mm dia MS pipe ss expansion below for 300kVA DGs Set

250mm dia MS pipe ss expansion below for 2Nos 800kVA DGs Set

Aluminium Cladding of Silencers Aluminium Cladding of Silencer - for 300kVA DGs Set

Aluminium Cladding of Silencer - for 2Nos. 800 KVA DG Set

MS STRUCTURAL SUPPORT FOR EXHAUST Supply of miscellaneous MS structural support for horizontal/ vertical exhaust piping including fabrication, hardware and painting as per the approved shop drawings and as per manufacturer's recommendations. (for DG exhaust)

Bidder Name

Amount

Highlight Associates and Contractors(GSTN-06AAKFH2063G1ZK)

Naresh Agarwal Constructions Pvt. Ltd.(GSTN-NA)

Naresh Agarwal Constructions Pvt. Ltd.

Highlight Associates and Contractors