PREVENTIVE MAINT / SERVICING OF DG SETS, AMF PANEL AND REPLACEMENT OF U/S PARTS UNDER GE (EAST) AGRA

Amount

Servicing and checking of 25 KVA to 40 KVA DG Set including supply and replacement of fuel filter ( primary and secondary), supper by pass filter, separator fuel filter, oil filter of suitable size and checking of all safety devices including opening, adjusting, tightening of tappet cover complete by torque wrinch by applying proper pressure, cleaning of fuel and oil tank and refitting to DG set including filling of engine oil and coolant , complete cleaning of DG set examining and rectification of engine RPM, monitoring of output voltage and maintaining/adjusting speed governor, refilling the radiator with water and coolant, etc complete all as specified and directed. Note : Engine oil, coolant and safety device shall be measured and paid separately under respective item of Sch 'A'.

All as per item No 1.00 above for 50 KVA to 62.5 KVA DG set.

All as per item No 1.00 above for 125 KVA to 160 KVA DG set.

All as per item No 1.00 above for 200 KVA to 320 KVA DG set.

All as per item No 1.00 above for 400 KVA to 500 KVA DG set.

All as per item No 1.00 above for 750 KVA DG set.

Supply only Engine oil 15 W / 40 complete all as specified and directed.

Supply and filling coolant for radiater of DG sets complete all as specified and directed.

Supply and filling distilled water suitable for DG set lead acid battery complete all as specified and directed.

Supply and fixing in replacement of heavy duty battery brass terminal with nuts & bolts for battery heavy duty complete all as specified and directed.

Supply and fixing in replacement of Air Filter element complete set as per existing type samples and replaced the same which is required at site complete ( as primary and secondary filters ) suitable for 25 KVA to 62.5 KVA DG set.

Supply and fixing in replacement of Air Filter element complete set as per existing type samples and replaced the same which is required at site complete ( as primary and secondary filters ) suitable for 125 KVA to 160 KVA DG set.

Supply and fixing in replacement of Air Filter element complete set as per existing type samples and replaced the same which is required at site complete ( as primary and secondary filters ) suitable for 200 KVA to 320 KVA DG set.

Supply and fixing in replacement of Air Filter element complete set as per existing type samples and replaced the same which is required at site complete ( as primary and secondary filters ) suitable for 400 KVA to 500 KVA DG set.

Supply and fixing in replacement of Air Filter element complete set as per existing type samples and replaced the same which is required at site complete ( as primary and secondary filters ) suitable for 750 KVA DG set DG set .

M&L for disconnecting and taking down of self starter, 12 volts DC from 25 KVA to 62.5 KVA DG sets for repairing including replacement of bendex pinion,bush set, winding of armature and winding of field coil assembly etc and reassembling the same as original complete self starter and refixing in its original position including testing complete all as specified and directed.

M&L for disconnecting and taking down of self starter, 24 volts DC from 125 KVA to 200 KVA DG sets for repairing including replacement of bendex pinion,bush set, winding of armature and winding of field coil assembly etc and reassembling the same as original complete self starter and refixing in its original position including testing complete all as specified and directed.

M&L for disconnecting and taking down of self starter, 24 volts DC from 320 KVA to 500 KVA DG sets for repairing including replacement of bendex pinion, bush set, winding of armature and winding of field coil assembly etc and reassembling the same as original complete self starter and refixing in its original position including testing complete all as specified and directed.

M&L for disconnecting and taking down of self starter, 24 volts DC from 750 KVA DG sets for repairing including replacement of bendex pinion, bush set, winding of armature and winding of field coil assembly etc and reassembling the same as original complete self starter and refixing in its original position including testing complete all as specified and directed.

M&L for disconnecting, dismantling and overhauling of fuel injector pump of DG set capacity 25 KVA to 62.5 KVA and refixing properly to original position after replacement of Nozzle, F.I.P. Elements, Delivery valve, fuel pump gear and unserviceable parts etc. including overhauling, calibration and testing at admissible pressure properly complete all as specified and directed.

M&L for disconnecting, dismantling and overhauling of fuel injector pump of DG set capacity 125 KVA to 160 KVA and refixing properly to original position after replacement of Nozzle, F.I.P. Elements, Delivery valve, fuel pump gear and unserviceable parts etc. including overhauling, calibration and testing at admissible pressure properly complete all as specified and directed.

M&L for disconnecting, dismantling and overhauling of fuel injector pump of DG set capacity 200 KVA to 500 KVA and refixing properly to original position after replacement of Nozzle, F.I.P. Elements, Delivery valve, fuel pump gear and unserviceable parts etc. including overhauling, calibration and testing at admissible pressure properly complete all as specified and directed.

M&L for disconnecting, dismantling and overhauling of fuel injector pump of DG set capacity 750 KVA and refixing properly to original position after replacement of Nozzle, F.I.P. Elements, Delivery valve, fuel pump gear and unserviceable parts etc. including overhauling, calibration and testing at admissible pressure properly complete all as specified and directed.

M&L for disconnecting, dismantling and repairing of alternator 12/24 volts DC for battery charging from DG set engine with replacement of carbon bushes-2, Cut-out, Carbon holder,Slip rings, Bearings-02, Rotor assembly, Stator assembly,connection plate etc, reassembling and refixing to DG set engine after necessary repair complete all as specified directed.

M&L for dismantling of defective water pump assembly by disconnecting of hose pipe connections, fan felt and radiator connection. Supply and fixing of new water pump assembly suitable for DG set capacity of 25 KVA to 62.5 KVA complete all as specified directed.

M&L for dismantling of defective water pump assembly by disconnecting of hose pipe connections, fan felt and radiator connection. Supply and fixing of new water pump assembly suitable for DG set capacity of 125 KVA to 200 KVA complete all as specified directed.

M&L for dismantling of defective water pump assembly by disconnecting of hose pipe connections, fan felt and radiator connection. Supply and fixing of new water pump assembly suitable for DG set capacity of 320 KVA to 500 KVA complete all as specified directed.

M&L for dismantling of defective water pump assembly by disconnecting of hose pipe connections, fan felt and radiator connection. Supply and fixing of new water pump assembly suitable for DG set capacity of 750 KVA complete all as specified directed.

M&L for replacement of AVR , voltage variation between +-5% of rated voltage i.e 415 Volts suitable for 25 KVA to 62.5 KVA DG set complete all as specified and directed.

M&L for replacement of AVR , voltage variation between +-5% of rated voltage i.e 415 Volts suitable for 125 KVA to 160 KVA DG set complete all as specified and directed.

M&L for replacement of AVR , voltage variation between +-5% of rated voltage i.e 415 Volts suitable for 200 KVA to 500 KVA DG set complete all as specified and directed.

M&L for replacement of AVR , voltage variation between +-5% of rated voltage i.e 415 Volts suitable for 750 KVA DG set complete all as specified and directed.

S&F in repair fully automatic battery charger input 230V AC and out put 24V DC, 10 Amp, for 24 Volt battery complete all as specified and directed.

S&F in replacement fully automatic battery charger input 230V AC and out put 12V DC,6 Amp for 12Volt battery complete all as specified and directed.

Taking down old repairable Radiator by opening nut/bolt from foundation and loading/unloading and transportation to local market. Dismantling, checking, testing for any defects and repairing as below : - Cleaning, washing the copper tubes and Top to bottom Copper Jal Frame of the radiator by acid process. Checking the leakage if any and repairing the same by doing the Soldering and Testing radiator with loading/unloading and transportation charges for refixing to its old position with proper accuracy and correct situation for Capacity from 25 KVA to 62.5 KVA DG sets including replacement of nut/bolt, hose pipe sets with clamps and testing complete.

Taking down old repairable Radiator by opening nut/bolt from foundation and loading/unloading and transportation to local market. Dismantling, checking, testing for any defects and repairing as below : - Cleaning, washing the copper tubes and Top to bottom Copper Jal Frame of the radiator by acid process. Checking the leakage if any and repairing the same by doing the Soldering and Testing radiator with loading/unloading and transportation charges for refixing to its old position with proper accuracy and correct situation for Capacity from 125 KVA to 160 KVA DG sets including replacement of nut/bolt, hose pipe sets with clamps and testing complete.

Taking down old repairable Radiator by opening nut/bolt from foundation and loading/unloading and transportation to local market. Dismantling, checking, testing for any defects and repairing as below : - Cleaning, washing the copper tubes and Top to bottom Copper Jal Frame of the radiator by acid process. Checking the leakage if any and repairing the same by doing the Soldering and Testing radiator with loading/unloading and transportation charges for refixing to its old position with proper accuracy and correct situation for Capacity from 200 KVA to 500 KVA DG sets including replacement of nut/bolt, hose pipe sets with clamps and testing complete.

Taking down old repairable Radiator by opening nut/bolt from foundation and loading/unloading and transportation to local market. Dismantling, checking, testing for any defects and repairing as below : - Cleaning, washing the copper tubes and Top to bottom Copper Jal Frame of the radiator by acid process. Checking the leakage if any and repairing the same by doing the Soldering and Testing radiator with loading/unloading and transportation charges for refixing to its old position with proper accuracy and correct situation for Capacity from 750 KVA DG sets including replacement of nut/bolt, hose pipe sets with clamps and testing complete.

S&F in replacement of Valve solenoid (Shut down valve) sutable for DG sets complete all as specified and directed.

S&F in replacement of Thermostat sutable for DG sets complete all as specified and directed.

S&F in replacement Hose flexible sutable for DG sets complete all as specified and directed.

S&F in replacement Switch temperature (water safety) sutable for DG sets complete all as specified and directed.

S&F in replacement Switch pressure (Oil safety) sutable for DG sets complete all as specified and directed.

M & L for dismantling and replacement of Tube Lub Oil transfer suitable for all capacities of DG set complete all as specified and directed.

M & L for dismantling and replacement of Tube fuel bypass suitable for all capacities of DG set complete all as specified and directed.

Supply & Fixing of INJECTOR ASSEMBLY for 25 KVA to 62.5 KVA DG set complete all as specified and directed.

Supply & Fixing of INJECTOR ASSEMBLY for 125 KVA to 320 KVA DG set complete all as specified and directed.

Supply & Fixing of INJECTOR ASSEMBLY for 400 KVA to 500 KVA DG set complete all as specified and directed.

S&F in replacement V Belt/Fan belt sutable for DG sets complete all as specified and directed.

Supply and fixing in repair battery lead, PVC copper wire multistandard 25 Sqmm - 2m long including soldering both end with lead terminal for live & earth complete all as specified and directed.

Supply & fixing in replacement of lead acid battery 12 Volts 150 AH including filling of electrolyte, initial charging of battery etc incl making connection with self starter complete all as specified directed.

Supply & fixing in replacement of lead acid battery 12 Volts 180 AH including filling of electrolyte, initial charging of battery etc incl making connection with self starter complete all as specified directed.

M&L for disconnecting, dismantling and repairing of turbo charger assembly for 25 KVA to 62.5 KVA DG set including replacement of Kit Turbo Repair , Shaft, Sleeve Turbocharger, Support Turbocharger Seal etc including testing and refixing to its original position properly complete all as specified and directed .

M&L for disconnecting, dismantling and repairing of turbo charger assembly for 125 KVA to 160 KVA DG set including replacement of Kit Turbo Repair , Shaft, Sleeve Turbocharger, Support Turbocharger Seal etc including testing and refixing to its original position properly complete all as specified and directed .

M&L for disconnecting, dismantling and repairing of turbo charger assembly for 200 KVA to 500 KVA DG set including replacement of Kit Turbo Repair , Shaft, Sleeve Turbocharger, Support Turbocharger Seal etc including testing and refixing to its original position properly complete all as specified and directed .

M&L for disconnecting, dismantling and repairing of turbo charger assembly for 750 KVA DG set including replacement of Kit Turbo Repair , Shaft, Sleeve Turbocharger, Support Turbocharger Seal etc including testing and refixing to its original position properly complete all as specified and directed .

M & L for taking out old Flywheel ring from DG set and replacement of new flywheel ring with proper setting and alignment for 25 KVA to 62.5 KVA DG Set complete all as specified and directed.

M & L for taking out old Flywheel ring from DG set and replacement of new flywheel ring with proper setting and alignment for 125 KVA to 160 KVA DG Set complete all as specified and directed.

M & L for taking out old Flywheel ring from DG set and replacement of new flywheel ring with proper setting and alignment for 200 KVA to 500 KVA DG Set complete all as specified and directed.

M & L for taking out old Flywheel ring from DG set and replacement of new flywheel ring with proper setting and alignment for 750 KVA DG Set complete all as specified and directed.

M & L for repairing of automatic battery charger of 24 Volt / 12 Volt including rewinding of transformer unit and replacement of diode plates, rectifier plates, auto cut mosfet circuit , fuses etc. and testing all as specifed and directed.

Supply & fixing new in replacement of MCCB, 100 Amp, 4 pole, 16 KA , 415 Volt including taking out existing connections, cable lugs etc all as specified and directed.

Supply & fixing new in replacement of MCCB, 125 Amp, 4 pole, 25 KA , 415 Volt including taking out existing connections, cable lugs etc all as specified and directed.

Supply & fixing new in replacement of MCCB, 200 Amp, 4 pole, 25 KA , 415 Volt including taking out existing connections, cable lugs etc all as specified and directed.

Supply & fixing new in replacement of MCCB, 400 Amp, 4 pole, 36 KA , 415 Volt including taking out existing connections, cable lugs etc all as specified and directed.

Checking of AMF panel / DG set for detecting any kind of fault in AMF panel/DG set and attending the fault immediately at any time round the clock and carry out certain repair required at per site requirement and checking of AMF panel and DG set for power suply from DG set through AMF panel and replacing of worn out parts of AMF panel/DG set by expert engineer complete all as directed. Notes :- (a) Unit rate of this item includes "detecting of any kind of fault in AMF panel/DG set" only and cost of replacement of worn out parts of AMF panel/DG set shall be measured and paid separately under items of schedule 'A'.

Supply & fixing new in replacement of OFF-Load Changeover switch (Side Handle) of 630 Amps, 4 Pole, 415 V, 50 Hz.

Supply & fixing new in replacement of OFF-Load Changeover switch (Side Handle) of 200 Amps, 4 Pole, 415 V, 50 Hz.

Supply & fixing new in replacement of ON-Load Changeover switch (Side Handle) of 100 Amps, 4 Pole, 415 V, 50 Hz.

Supply & fixing new in replacement of Changeover switch (Open Execution , Front operated) of 630 Amps, 4 Pole, 415 V, 50 Hz.

Supply & fixing new in replacement of Changeover switch (Open Execution, Front operated) of 125 Amps, 4 Pole, 415 V, 50 Hz.

Supply & fixing new in replacement of Changeover switch (Open Execution, Front operated) of 200 Amps, 4 Pole, 415 V, 50 Hz.

Supply & fixing new in replacement of Contactor- 4 Pole, 63 AMPS for DG Set AMF panel with replacement of lugs and checking of all connections etc.

Supply & fixing new in replacement of Contactor- 3 Pole, 200 AMPS / 225 AMPS for DG Set AMF panel with replacement of lugs and checking of all connections etc.

Supply & fixing new in replacement of AMF Relay Box for Auto/ Manual function suitable for all capacities of DG set complete all as specified and directed.

Supply & fixing new in replacement of MAINS / GENERATOR Voltage Monitor Box for Auto/ Manual function for 63 KVA to 200 KVA DG set.

M & L for replacement of Magnetic Pickup suitable for 25 KVA to 62.5 KVA DG set complete all as specified and directed.

M & L for replacement of Magnetic Pickup suitable for 125 KVA to 320 KVA DG set complete all as specified and directed.

M & L for replacement of Magnetic Pickup suitable for 400 to 500 KVA DG set complete all as specified and directed.

M & L for replacement of Magnetic Pickup suitable for 750 KVA DG set complete all as specified and directed.

M&L in replacement for Wiring Harness for 25 KVA to 62.5 KVA complete all as specified and directed.

M&L in replacement for Wiring Harness for 125 KVA to 320 KVA complete all as specified and directed.

M&L in replacement for Wiring Harness for 400 KVA to 500 KVA complete all as specified and directed.

M&L in replacement for Wiring Harness for 750 KVA complete all as specified and directed.

Supply & fixing new in replacement of SOLENOID STOPPER -12 VOLT DC / 24 VOLT DC suitable for 25 KVA to 500 KVA DG set complete all as specified and directed.

Supply & fixing in replacement of VMR 3P (REL)( MODEL PR-07) for AMF PANEL of all capacities of DG set complete all as specified and directed.

Supply & fixing new in replacement of Three Phase Multifunction Digital meter suitable for all capacities of DG set complete all as specified and directed.

Supply & fixing new in replacement of CONTROLLER DISPLAY CARD KG545 OF KIRLOSKAR GENERATOR OF 400 KVA TO 500 KVA DG set complete all as specified and directed.

Supply & fixing new in replacement of AMF Controller device (KG934) / (EMS927V4) for Auto/ Manual function for 25 KVA TO 62.5 KVA DG suitable for all capacities of DG set complete all as specified and directed.

M&L for taking out of burnt EXCITER UNIT ASSEMBLY of alternator for 25 KVA to 62.5 KVA DG set and and rewinding of exciter unit with copper wire of existing gauge and quantity including tapping, varnishing, heating insulation material and testing complete including loading and transportation charges all as specified and directed.

M&L for taking out burnt FIELD COIL ASSEMBLY of alternator for 25 KVA to 62.5 KVA DG set and and rewinding of field coil assembly with super enamalled copper winding wire of existing gauge and quantity including supply and fixing of new slip ring and carbon brush assembly complete including loading and transportation charges all as specified and directed.

Supply & fixing in replacement of PULSE ULTRA LITE DRY Battery 12 Volts 160 AH ,maintenance free pure lead tin and valve regulated acid technology, light weight, high starting current capability including initial charging of battery etc incl making connection with self starter complete all as specified directed.

M & L for repairing of canopy doors complete with renewal of following itmes including denting and necessary welding of doors complete all as specified and directed.

Stain less Steel door handle

Stain less Steel Door lock

Stain less Steel Hinges

M & L for repairing of CANOPY for upto 125 KVA DG set such as cutting of old burst MS sheets with replacement of NEW MS sheet suitable guages including welding, denting, painting of canopy complete all as specified and directed.

M & L in replacement for earthing complete with galvanized steel earth plate electrode 600x600x6mm tthick buried directly in ground(earth plate not less than 2.25 mtr deep below the normal ground level ) with top edge of plate not less than 1.5 mtr below the normal ground level connected to galvanized earth strip 25X3mm thick by means of nuts bolts, washers, check nuts of iron or steel and welding full length of strip with earth plate including test point PCC type C-1 pit and 40 mm thick RCC cover in 1:2:4 (type B-1) medium grade GI watering pipe 20mm dia with funnel and wire mesh and 40 mm bore GI pipe light grade proection pipe up to test point etc including excavation & earthwork and charcoalt ,common salt surrounded with 15cm all around the plate all as specified.

M & L for painting of DG set, panels, diesel tank, silencer and painting complete with two coats with super enamel paint and after one coat of primer for 25 KVA to 62.5 KVA DG Set.

M & L for painting of DG set, panels, diesel tank, silencer and painting complete with two coats with super enamel paint and after one coat of primer for 125 KVA to 320 KVA DG Set.

M & L for repair & maintenance of sychronistaion panel of HT DG Set 750 KVA including relay setting programming checking all connections for its continuity and rectification of all minor parts reqd for its smoth functioning complete all as specified and directed.

M/s KCL Engines and Machines (BID ID -3158496)

M/S OM Enterprises (BID ID -3158890)

JWALA ELECTRIC CONTRACTORS (BID ID -3158909)

Balaji Associate (BID ID -3158619)

M/s SCHOLASTIC ENTERPRISES (BID ID -3158742)

rohan traders (BID ID -3158963)

sumesh furniture (BID ID -3158705)