REPAIR MAINTENANCE OF DG SETS STREET LIGHTS SOLAR STREET LIGHTS SOLAR WATER HEATERS AT MEANEE LINE DEPOT BN TB I CIW CICE FMME TOC POC ASSAYE LINE MEG OFFRS MESS 32 KEY PERSONAL QTRS NEW TB III OLD TB III 15 DOGRA KATOCH LINE ADMC

Amount

Comprehensive maintenance / periodical maintenance / servicing and repairs of standby Eco Friendly/Acoustic type DG set 500 KVA at ADMC area of any Make including 'A' Check Monthly & 'B' check 250Hrs or 3 Months which ever is earlier complete all as specified and as directed. Note : 1. As per maintenance schedule prescribed in repair and maintenance manual (Repair & maintenance should be carried out by the qualified and experianced mechanic from the servicing centre who is conversant with the DG set and report should be submitted by the contractor) 2. Rate quoted by the contractor includes the fixing charges for replacement of parts specified in relevant item here in after. 3. The tenderer shall produce qualification and experiance cerificate of the mechanic to the Engineer in charge and approved personal only will be allowed to carried out the work. Checking and servicing includes the following :- 'A' & 'B'check Contd.. 1.002

Contd.. 1.001 (i) Lubricant oil leaking. (ii) Operation and repairs to lubricant oil leakage and cooling system leakage, radiator operation with coolant, hoses and connection, belt connection and tension. Fan hub drive pulley and water pump operation and cleaning of radiator cooling system. (iii) Leaking in air intake system, maintenance filter & air cleaner piping connection. (iv) Fuel line and connection, fuel injection pump, cleaning of fuel tank for removing sediments (v) Leakage in exhaust system and exhaust restriction, drain out condensate trap, cleaning & maintenance of exhaust manifold and turbo charger cap screw. (vi) Battery charging system & topping up electrolyte and maintenance of specific gravity (vii) Cleaning of engine tighten of all nut bolt washer and unusual vibration. (viii) Checking to electric connection & smooth operation of generator control panel, greasing to all bearing and movable part, measurement and recording winding insulation resistance cleaning up complete generator/alternator.

Supply only following parts of DG sets as specified under Sl ser Item No 1.001 all as per recommendation of manufacturer and all as directed .Note:-Taking down & fixing charges will be included in SL No.1.001 of BOQ.:- (a) Supply only Fan belt

(b) Supply only Fuel filter

(c) Supply only Oil Filter

(d) Fuel tank cleaning

(e) Cleaning / Descaling of radiator internally and externally .

(f) Servicing of self starter

All as per Sl Item No. 1.001 and 1.002 above but capacity of DG set 200 KVA at 2 Para (SF).

Supply only following parts of DG set specified under Sl Item No 1.009 all as per recommendation of manufacturer & all as directed. NOTE:-Taking down & fixing charges will be included in Sl Item NO 1.009 of BOQ. (a) Supply only Fan belt.

(b) Supply only Coupling main alternator

(c) Supply only Fuel filter

(d) Supply only Oil Filter

(e) Fuel tank cleaning

(f) Cleaning / Descaling of radiator internally and externally .

(g) Servicing of self starter

(h) Supply only fuel water separator. Make Fleetguard.

(j) Supply only coolant filter. Make Fleetguard.

(k) Supply only Oil sensor.

(l) Supply only Coolant sensor.

All as per Sl Item No. 1.001 and 1.002 above but capacity of DG set 160 KVA at TB-II pump house

Supply only following parts of DG set specified under Sl Item No 1.021 all as per recommendation of manufacturer & all as directed. NOTE:- Taking down & fixing charges will be included in Sl Item NO 1.021 of BOQ. (a) Supply only Fan belt

(b) Supply only Fuel filter

(c) Supply only Oil Filter

(d) Fuel tank cleaning

(e) Cleaning / Descaling of radiator internally and externally .

(f) Servicing of self starter

All as per Sl Item No. 1.001 and 1.002 above but capacity of DG set 125 KVA at Assaye Parade Pump House/ IWMT.

Supply only following parts of DG set specified under ser item No 1.028 all as per recommendation of manufacturer & all as directed. NOTE:- Taking down & fixing charges will be included in SL item NO 1.028 of BOQ. (a) Supply only Fan belt

(b) Supply only Fuel filter

(c) Supply only Oil Filter

(d) Servicing of self starter

(e) Fuel tank cleaning

All as per Sl Item No. 1.001 and 1.002 above but capacity of DG set/DD Pump Set 100 KVA at ML Pump House/ADMC.

Supply only following parts of DG set specified under ser item No 1.034 all as per recommendation of manufacturer & all as directed. NOTE:- Taking down & fixing charges will be included in SL item NO 1.034 of BOQ. (a) supply only Fan belt

(b) supply only Fuel filter

(c) supply only Oil Filter

(d) supply only Carbon brush

(e) Cleaning / Descaling of radiator internally and externally .

(f) Servicing of self starter

All as per Sl Item No. 1.001 and 1.002 above but capacity of DG set 62.5 KVA at STB Hebbal / MDC (Dental).

Supply only following parts of DG set specified under ser item No 1.041 and all as per recommendation of manufacturer & all as directed. NOTE:-Taking down & fixing charges will be included in SL NO 1.041 of BOQ. (a) Supply only Fuel filter

(b) Supply only Oil Filter

(c) Fuel tank cleaning

(d) Cleaning / Descaling of radiator internally and externally .

(e) Servicing of self starter

All as per Sl Item No. 1.001 and 1.002 above but capacity of DG set 50 KVA at Depot Bn pump house.

Supply only following parts of DG set specified under ser item No.1.047 all as per recommendation of manufacturer as directed. NOTE :-Taking down & fixing charges will be included in SL no 1.047 of BOQ. (a) Supply only Fan belt

(b) Supply only Fuel filter

(c) Supply only Oil Filter

(d) Fuel tank cleaning

(e) Cleaning / Descaling of radiator internally and externally .

(f) Servicing of self starter

All as per Sl Item No. 1.001 and 1.002 above but capacity of DG set 35/40 KVA at TB-III Pump House / MEG Records / PRTC / STP MEG.

Supply only following parts of DG set specified under ser item No.1.054 all as per recommendation of manufacturer as directed. NOTE :- Taking down & fixing charges will be included in SL no 1.054 of BOQ. (a) Supply only Fan belt

(b) Supply only Hose Fuel suction/return

(c) Supply only Fuel filter

(d) supply only Oil Filter

(e) Fuel tank cleaning

(f) Servicing of self starter

All as per Sl Item No. 1.001 and 1.002 above but capacity of DG set/DD ump Set 30 KVA at Assaye line / CICE/FMME.

Supply only following parts of DG set specified under ser item No.1.061 and all as per recommendation of manufacturer.as directed. NOTE :- Taking down & fixing charges will be included in SL item NO 1.061 of BOQ. (a) supply only Fan belt

(b) supply only Hose Fuel suction/return

(c) supply only Fuel filter

(d) supply only Oil Filter

(e) Fuel tank cleaning

(f) Cleaning / Descaling of radiator internally and externally .

(g) Servicing of self starter

All as per Sl Item No. 1.001 and 1.002 above but capacity of DG set 15 KVA at Central MI Room/Mandlay line .

Supply only following parts of DG set specified under ser item No.1.069 as per recommendation of manufacturer as directed. NOTE:-Taking down & fixing charges will be included in SL NO 1.069 of BOQ. (a) supply only Fuel filter

(b) supply only Oil Filter

(c) Servicing of self starter

All as per Sl Item No. 1.001 and 1.002 above but capacity of DG set 20/25 KVA at MAP Ph-I / FMME / 2 PARA (SF) / Chowdhury line Pump House / GE Office / STB Hebbal / Para Records/ TB-I Pump House/RC Line .

Supply only following parts of DG set specified under ser item No.1.073 as per recommendation of manufacturer as directed. NOTE:-Taking down & fixing charges will be included in SL NO 1.073 of BOQ. (a) supply only Fan belt

(b) supply only Fuel filter

(c) supply only Oil Filter

(d) Fuel tank cleaning

(e) Cleaning / Descaling of radiator internally and externally .

(f) Servicing of self starter

All as per Sl Item No. 1.001 and 1.002 above but capacity of DG set 12.5 KVA at 106 (TA) Inf Bn Pump House/ Mandaly Lines Pump House.

Supply only following parts of DG set specified under ser item No.1.080 as per recommendation of manufacturer all as directed. NOTE:-Taking down & fixing charges will be included in SL NO 1.080 of BOQ. (a) supply only Fuel filter

(b) supply only Oil Filter

(c) Cleaning / Descaling of radiator internally and externally .

(d) Servicing of self starter

All as per Sl Item No. 1.001 and 1.002 above but capacity of DG set of standby Eco Friendly/Acoustic type DG set 200 KVA at CQAL.

Supply only following parts of DG set 200 KVA specified under ser item No 1.085 and replacement as per recommendation of manufacturers and all as directed. NOTE:-Taking down and fixing charges will be included in SL item NO 1.085 of BOQ. (a) Fan belt all as per manufactures recommendations.

(b) supply only Coupling main alternator

(c) supply only Fuel filter

(d) supply only Oil Filter

(e) supply only Air Filter

(f) Fuel tank cleaning

(g) Cleaning / Descaling of radiator internally and externally .

(h) Servicing of self starter

All as per item No. 1.001 and 1.002 above but capacity of DG set 62.5 KVA at Gunatha Vihar.

Supply only following parts of DG set specified under ser item No 1.094 and all as per recommendation of manufacturer & all as directed.NOTE:-Taking down & fixing charges will be included in SL NO 1.094 of BOQ. (a) supply only Fuel filter

(b) supply only Oil Filter

(c) Fuel tank cleaning

(d) Cleaning / Descaling of radiator internally and externally .

(e) Servicing of self starter

All as per item No. 1.001 and 1.002 above but capacity of DG set 50 KVA at DIQA Pump House

Supply only following parts of DG set specified under ser item No.1.100 all as per recommendation of manufacturer as directed NOTE :_Taking down & fixing charges will be included in SL no 1.100 of BOQ. (a) supply only Fan belt

(b) supply only Fuel filter

(c) supply only Oil Filter

(d) Fuel tank cleaning

(e) Cleaning / Descaling of radiator internally and externally .

(f) Servicing of self starter

All as per item No. 1.101 and 1.002 above but capacity of DG set 30 KVA .at (DIQA) DGI Tech Accn/ CQAL Pump house

Supply only following parts of DG set specified under ser item No.1.107 and all as per recommendation of manufacturer.as directed.NOTE ;- Taking down & fixing charges will be included in SL item NO 1.107 of BOQ. (a) supply only Fan belt

(b) supply only Fuel filter

(c) supply only Oil Filter

(d) Fuel tank cleaning

(e) Cleaning / Descaling of radiator internally and externally .

(f) Servicing of self starter NOTE:- For item No.1.001, 1.009, 1.021, 1.028, 1.034, 1.041, 1.047, 1.054, 1.061, 1.069, 1.073, 1.080, 1.085, .1.094, 1.100 & 1.108 Engine oil and coolant will be measured & paid separately under relavent items.

Dismantling DC dynamo/alternator of battery charging system 12/24V complete servicing including replacement of bushes, bearings, Carbon brushes, diodes any other minor parts required all as directed & fixing on engine testing/commissioning complete for any capacity of DG Set

Replacement of unserviceable contactor AC operated 4 pole 415 Volt suitable for the following capacity of DG Set as per the existing in the AMF panel of same make/model. (a)DG Set 500 KVA

(b) DG Set 200/160 kVA

(c) DG Set 62.5/100 kVA

(c) DG Set 20/25 kVA

Replacement of fuel pipe PVC metal braided of length 0.8 mtr long fitted with benzo adopters to both sides with benzo bolts & washers complete all as specified and as directed.

Repair and Maintenance of existing canopy of eco friendly DG Set cleaning of internal & external parts, tightening of loose parts, replacing of unserviceable door locks and keys, replacing of damaged or burned inside sponge insulations complete all as directed.

Repair /replacement of PCB board of 12.5 to 200 KVA (Make : Kirloskar) etc complete all as specified as directed

Dismantling self starter of engine of DG set capacity 12.5 KVA upto 200 KVA & repairing the starter by replacing carbon brushes, bearings, solenoid coil, brush, brush holders complete rewinding,servicing refixing after repair, testing/commissioning complete all as directed by Engr-in-Charge.

SCR controlled battery charger 12V /24V 15A with TRICKLE and BOOSTING facility, DC voltmeter, Ammeter, toggle switch etc in charge necessary connection from AC supply to Battery Charger and DC wiring to the battery with crocodile clip etc as required complete all as specified and as directed. Make : M/s. Naren or equivalent as approved by Engineer in charge.

ON line battery charger 12V with TRICKLE and BOOSTING facility in charge, with necessary connection from AC supply to Battery Charger and DC wiring to the battery with crocodile clip etc as required complete all as specified and as directed.

Replacement of Door hinges for DG canopy complete all as specified and as directed.

Maintenance free Battery 12 volts 80 AH, Make : Exide / Amaron / microtek complete all as specified and as directed.

Maintenance free Battery 12 volts 180 AH, Make : Exide/Amaron/microtek complete all as specified and as directed.

Supply, filling and top up Engine Oil 15w-40. Make : Servo/Volvo/Castrol or equivalent make complete all as specified and as directed.

Supply, filling and top up Coolant premixture. Make : Servo/Volvo/Castrol or equivalent make complete all as specified and as directed.

LVM suitable for DG Set of capcity 20 KVA to 160 KVA complete all as specified and as directed.

Solonoid switch for DG Set of capcity 20 KVA to 160 KVA complete all as specified and as directed.

Repairs to AMF panel for DG Set of capcity 20 KVA to 500 KVA complete all as specified and as directed.

Add on block (Axilluary contract) for contactor for DG Set of capacity 20 KVA to 500 KVA complete all as specified and as directed.

Relay 170 ohm, 12 AA for control panel for DG Set of capcity 20 KVA to 500 KVA complete all as specified and as directed.

KWh meter for DG set panel upto 500 KVA. Make : EIC or equivalent make complete all as specified and as directed.

VAF hr meter for DG set panel upto 500 KVA Make : EIC or equivalent make complete all as specified and as directed.

Start/Stop push button for DG set panel upto 500 KVA complete all as specified and as directed.

Oil temperture gauge for DG set upto 500 KVA complete all as specified and as directed.

Oil pressure gauge for DG set upto 500 KVA complete all as specified and as directed.

Hours run meter dial type for DG set upto 500 KVA alongwith connecting cable complete all as specified and as directed.

RPM meter (Gernator safety unit) having all parameters Oil temperature / pressure gauge for DG set upto 500 KVA. Model No : GSU-904 of Make : SUN Industrial Automation & Solutions or equivalent make complete all as specified and as directed.

Replacement of AVR of any type /size for three phase DG Sets upto 200 KVA as per existing make all as specified and directed. Make : Kirloskar or equivalent make.

Replacement of inner Air filter element of any type / size for DG Sets upto 500 KVA as per existing make, type and size all as specified and directed. Make : Fleetguard / Cummins or equivalent make.

Replacement of battery lead of colour Red and Black for +ve and -ve suitable for Battery 12 Volt 180 AH alongwith copper lugs and brass terminal of suitable size complete all as specified and as directed.

Dismantling the existing alternator 35/40KVA from the exisitng base plate after disconnecting the electric connections and dis assemble the alternator complete, removing the burnt out winding from the starter in a suitable way, cleaning, de carbonishing the starter, rotor and coating with epoxy insulation varnish after rewinding the startor with suitable copper wire and insualtion, varnish it with replacement of bearing as per existing suitable size and make after reassembling coupled with engine connecting electric connections, commissioning and testing complete all as specified and as directed. NOTE:- Rate for transportation of carrying alternator from site to nearest workshop and back will be deemed to be included in the quoted rate.

Taking down old unserviceable HPSV/ HPMV street light fittings & Supply and fixing 70 W LED street light fitting with pressure die cast housing, toughened glass and indivudial LEDs with secondary optics and IP 66 protection. Make:- Bajaj, Cat No.:- Bajaj Cat No.:- ENXT P 84L WH CR PC SD or techno commercially equivalent

Dismantling and taking down old unserviceable CFL type street light fittings from Pole, removing the unserviceable CFL and replacement of new LED bulb 40 watt and refixing the existing/new location all as directed at site.Make :- Bajaj

Dismanling and taking out the LED street light fittings any make from Pole and removing the burned out /unserviceable LED driver 25 W to 60 W and replacement of new drive to make the fitting serviceable and refixing the existing/new location all as directed at site.

Replacement of moulded (FRP) junction box with IP 65 protection of size 300x200x80mm with 32 Amp 4 way heavy duty terminal block with 06 Amp MCB SP and two number of cable entry gland of standard size with suitable MSclamp to fix with pole complete all as directed

Replacement of GI pipe bracke on pole/ wall etc made of 40mm bore light grade GI pipe1.5 mtr long suitably bent to shape and fixed on wall/ pole for fixing street light fitting with 2 Nos suitable MS clamps of size 25 x 3 mm size incluiding bolts, nuts, washers all as specified and as directed.

Plain Cement Concrete (1:3:6) type C1 with 20 mm graded stone aggregate as in coping of poles, foundation filling, road cuttings, stays including necessary form work all as specified and as directed.

XLPE insulated, galvanised steel strip or wire armoured and PVC bedded, heavy duty, LT cable 10 sq.mm, 4 core, 1100 volts grade with multi stranded aluminium conductor, with cable glands, cable lugs etc., to suit the cable size, laid in trenches, or fixed along with the poles, bare or through GI pipe, laid under floors / road etc., fixed / concealed in walls / encased in GI pipe etc., jointing and testing including taking out existing cable complete all as specified and as directed.

All as per Sl Item No. 1.152 here in before but 4 core x 16 sq.mm.

All as per Sl Item No. 1.152 here in before but 3.5 core x 25 sq.mm.

Replacement of 2 runs of PVC insulated 2.5 sqmm single core multistranded copper conductor cable and one run of 2.5 sqmm copper wire as earth continuity conductor drawn through and incl rigid non metalic conduit 20 mm external dia fixed on poles & connecting up all as specified and as directed. Note: Two runs of cable and one run of earth wire and one run of conduit shall be measured as one length.

Replacement of new generation 25 Watt post top energy saving IP-65 enviornmental , friendly long life with symmetrically light distribution , spun aluminium with high power LED. Make :- Havells Cat No. CORALPT25WLED757PSYMTOPC complete all as specified and as directed.

Earthing complete with galvanized steel earth plate electrode 60 cm x 60 cm x 6mm thick buried directly in ground vertically to a depth not less than 2.25 mtr below ground level with top edge of earth plate at a depth not less than 1.5 mtr connected to galvanized earth lead wire 4 mm dia as earth lead up to 7.5 mtr long by means of nuts, bolts, thimbles,check nuts and washers etc made of galvanized iron connected to earthing test point all as shown in electrical plate No 3 of SSR Part-I 2010 and as specified or indicated and testing on completion incl earth work and excavation in any type of soil PCC (1:3:6) type C1 chamber, pre cost slab 40mm thick in cement concrete (1:2:4) type B1 with 8 mm dia MS bars reinforced at 10 cm centre to centre both ways incl funnel with watering pipe wire mesh and lugs, incl test point complete all as specified and as directed.

Replacement of LED bollard 9 watt with opal acrylic diffuser and IP 65 protection Make :- Bajaj Cat No. BGBOM 650 9W LED or techno commercially equivalent complete all as specified and as directed.

Excavation in trenches not exceeding 1.5 m wide and not exceeding 1.5 m in deep for cable laying / errection of poles and getting in hard/dense soil complete all as specified and as directed.

Returning, filling in excavated soil, including spreading, leveling, watering and well ramming in layers not exceeding 25 cm thick in hard / dense soil complete as specified as directed.

Removing the excavated material to a distance n.exc. 50m and depositing where directed at a level n. exc. 1.5m above the starting point complete as specified as directed.

Sand cushioning in layers for cables in trenches / ducts for cable using dry river sand including consolidation complete all as specified and directed. NOTE: Punned thickness will be measured for payment purpose.

Bricks, sub class 'B' of old size 230 mm x 115 mm x 75 mm laid in trenches for cable protection all as specified and directed.

Boring of holes under road, pavement, hard standing by trenchless technic and nessary machine including inserting of HDPE pipe of bore 80mm dia, suitable for 0.40 Mpa working pressure including excavation at ends complete all as specified and as directed.

Maintenance / servicing, cleaning, descaling of solar water heating system complete of capacity 100 Ltr per day with 02 Nos of collector of any size 01 No of stainless steel tank and 01 No of plastic make up tank 500 Ltr by replacement of washers, gasket, adaptor and worn out nut bolt, GI fitting for water pipe line 20/25 mm dia for inlet and outlet of stainless steel tank / collector /water make up tank and making fully leak proof by brazing / welding of the inner container for arresting leakages complete and testing for satisfactory performance all as specified and directed.

All as per Sl Item No. 1.165 above but of capacity 150 Ltr per day.

Replacement of broken glass of solar flat plate collector of size 206 cm x 105 cm x 4 mm thick (L x B x W) (or as per existing size) by new one including rubber packing complete all as specified and as directed.

ETC Tube 47mm dia/ 54mm dia, glass tube with copper coating fixed in repairs complete all as specified and directed.

Replacement of Stainless steel water heater tank of capacity 100/150 LPD complete as per existing SS tank fixed all as specified and directed.

Replacement of Timeline distribution board 40 A 3 pole /230V analog time switch including complete accessories relay contactor etc, timer with battery back up all as specified and as directed. Make:- Indoasian Cat No. TL040AB0

Replacement black hose pipe suitable for 20/25mm dia hot/cold water pipe for solar hot water system all as specified by Engr -in Charge

Electric heating element 3KW, ISI Marked threaded/cup type to SS tank of solar water heating system 100/150/200 ltrs capacity with necessary fixtures including taking out unserviceable one complete all as specified and directed by Engr-in-Charge.

Thermostat of any size and type as per existing type, ISI Marked for solar water heating system 100/150/200 ltrs capacity including taking out unserviceable one all as specified and directed by Engr-in-Charge.

Supply installation, testing and commissioning of LED Solar Street light All IN ONE TYPE with inbuilt battery, SPV Module of capacity 12 Watt of light source and 12 watt SPV panel, IP 65 protection, Lumonous efficacy 120 Lm /watt, Colour temperature 6000 K, battery 12.8 V, 12 AH including charging system with overload protecion, light sensor devices , GI /MS pole of suitable dia of length 5 to 6 mtr duly painted etc all as specified and directed. Note : Excavation , PCC required for foundation as per the manufacturer reccomendation shall be included in the quoted rate. Make: Bajaj & Model no:- Model No: 152404 SOLAR BSZSL 12 W LED

Supply installation, testing and commissioning of LED Solar Street light All IN ONE TYPE with inbuilt battery, SPV Module of capacity 20 Watt of light source and 38 watt SPV panel, IP 65 protection, Lumonous efficacy 120 Lm /watt, Colour temperature 6000 K, battery 12.8 V, 18AH including charging system with overload protecion, light sensor devices , GI /MS pole of suitable dia of length 5 to 6 mtr duly painted etc all as specified and directed. Note : Excavation , PCC required for foundation as per the manufacturer reccomendation shall be included in the quoted rate. Make: Bajaj & Model no:- Model No: 152407 SOLAR BSZSL 20 W LED

Lucky Enterprises

M/S SRI BALAJI ENTERPRISES

UNIVERSAL ENGINEERING