REPAIR MAINTENANCE OF DG SETS AMF PANELS SERVO STABILIZERS INCLUDING CONTROL PANELS CABLES AND OTHER CONNECTED WORKS AT NORTH SIDE RUNWAY HANSA VIHAR NDB AND NTS UNDER AGE EM I OF GE NW VASCO

Per visit

Supply only fuel filter element

Supply only Element for Lubrication oil filter.

Supply only Kit Element of super bypass filter.

Supply only Kit Conversion

Supply only fuel Feed pump

Supply only Kit Fuel & coolent hoses

Supply only Belt set

Supply only Air Cleaner element outer and inner complete.

S&F in repairs Low lub oil pressure switch with adaptor

PRICE SCHEDULE (This BOQ template must not be modified/replaced by the bidder and the same should be uploaded after filling the relevent columns, else the bidder is liable to be rejected for this tender. Bidders are allowed to enter the Bidder Name and Values only)

Supply only Lubrication oil filter

Supply only Air Cleaner element outer and inner complete.

Supply only Kit Conversion

Supply only Fuel Filter

Supply only Kit Fuel & coolent hoses

Supply only Belt set

Supply only bypass filter

supply only fuel Feed pump

All as per item No 1.00 above but DG set of 160/180KVA capacity Engine. Note :- New spares required for 'C' check will be measured and paid separately as supply only here in after Item Sl No 3.01 to 3.07.

Supply only Lubrication oil filter element

Supply only Fuel Filter element

Supply only Air Cleaner element outer and inner complete.

Supply only Kit Conversion

Supply only Kit Fuel & coolent hoses

Supply only Belt set

supply only fuel Feed pump

All as per item No 1.00 above but DG set of 400 KVA capacity Engine. Note :- New spares required for 'C' check will be measured and paid separately as supply only here in after Item Sl No 4.01 to 4.07.

Supply only Filter Fuel element

Supply only Cartridge, Lub oil filter

Supply only Air Cleaner element outer and inner complete.

Supply only Kit Conversion

Supply only Kit Fuel & coolent hoses

Supply only Belt set

Supply only fuel Feed pump

All as per item No 1.00 above but DG set of 30/35KVA capacity Engine. Note :- New spares required for 'C' check will be measured and paid separately as supply only here in after Item Sl No 5.01 to 5.07.

Supply only Lubrication oil filter element

Supply only Fuel Filter element

Supply only Kit Conversion

Supply only Kit Fuel & coolent hoses

Supply only Belt set

Supply only Air Cleaner element outer and inner complete.

supply only fuel Feed pump

All as per item No 1.00 above but DG set of 20 KVA capacity Engine. Note :- New spares required for 'C' check will be measured and paid separately as supply only here in after Item Sl No 6.01 to 6.07.

Supply only Lubrication oil filter element

Supply only Fuel Filter element

Supply only Kit Conversion

Supply only Air Cleaner element outer and inner complete.

Supply only Kit Fuel & coolent hoses

Supply only Belt set

Supply only fuel Feed pump

All as per item No 1.00 above but DG set of 15 KVA capacity Engine. Note :- New spares required for 'C' check will be measured and paid separately as supply only here in after Item Sl No 7.01 to 7.07.

Supply only Lubrication oil filter element

Supply only Fuel Filter element

Supply only Air Cleaner element outer and inner complete.

Supply only Kit Conversion

Supply only Kit Fuel & coolent hoses

Supply only Belt set

supply only fuel Feed pump

All as per item No 1.00 above but DG set of 62.5/63/65 KVA capacity Engine. Note :- New spares required for 'C' check will be measured and paid separately as supply only here in after Item Sl No 8.01 to 8.07.

Supply only Lubrication oil filter element

Supply only Fuel Filter element

Supply only Air Cleaner element outer and inner complete.

Supply only Kit Conversion

Supply only Kit Fuel & coolent hoses

Supply only Belt set

supply only fuel Feed pump

All as per item No 1.00 above but DG set of 500/625 KVA capacity Engine. Note :- New spares required for 'C' check will be measured and paid separately as supply only here in after Item Sl No 9.01 to 9.09.

S & F in repairs fuel filter element

S & F in repairs Element for Lubrication oil filter.

S & F in repairs Kit, Element of super bypass filter.

S & F in repairs Air filter Outer element.

S & F in repairs Air Filter inner element.

Supply only Kit Conversion

Supply only Kit Fuel & coolent hoses

Supply only Belt set

S&F in repairs fuel feed pump

S & F in repairs Radiator assy with tank of complete set made up of copper/aluminium fins and tube suitable for 15KVA to 62.5 KVA DG set of any make all as directed.

S & F in repairs Radiator assy with tank of complete set made up of copper/aluminium fins and tube suitable for 100KVA to 200 KVA DG set of any make all as directed.

S & F in repairs Radiator assy with tank of complete set made up of copper/aluminium fins and tube suitable for 320 KVA DG set of any make all as directed.

All as per item No 1.00 above but DG set of 200/250 KVA capacity Engine. Note :- New spares required for 'C' check will be measured and paid separately as supply only here in after Item Sl No 2.01 to 2.08.

All as per item No 13 above here above but DG Set Capacity 200/250 KVA.

All as per item No 13 above but DG Set Capacity 160/180 KVA.

All as per item No 13 above here above but DG Set Capacity 400 KVA.

All as per item No 13 above here above but DG Set Capacity 62.5/63/65 KVA.

All as per item No 13 above here above but DG Set Capacity 30/35 KVA.

All as per item No 13 above here above but DG Set Capacity 20 KVA.

All as per item No 13 above here above but DG Set Capacity 15 KVA.

All as per item No 13 above here above but DG Set Capacity 500/625 KVA.

Supply & filling Coolant concentrate Super cool xtra as required in the DG radiator tank all as directed.

Dismantling the defective DG engine of capacity 20 KVA, open all connected parts attached to engine, taking out the engine body and welding the cracked body carefully using appropriate filler rod and technique. Post-weld heat treatment to relieve the operated parts and preesure-test the engine after repair to ensure integrity complete all as specified and directed by Engr-in-charge.

Dismantling the defective DG engine of capacity 320 KVA, open all connected parts attached to engine, taking out the engine body and welding the cracked body carefully using appropriate filler rod and technique. Post-weld heat treatment to relieve the operated parts and preesure-test the engine after repair to ensure integrity complete all as specified and directed by Engr-in-charge.

Dismantling the defective alternator of any capacity from the existing foundation and from Engine after removing all electrical connections, transporting to approved / authorised / directed workshop, opening and taking out burnt winding, cleaning the stator assy rewinding with super enameled copper wire as per existing gauge as per original manufacturer and applying insulating varnishing of ‘F’ class, baking in oven re-assembling the alternator, transporting back to site re-installing the same position, carrying out alignment of complete DG set connecting up all electrical connections testing and commissioning complete. Note : - (a) Rate quoted shall be deemed to be inclusive of making good the disturbed surfaces. (b) The DG set shall be tested on load as per rated capacity for the satisfaction of Engineer- in- Charge to achieve designed parameters.

Dismantling the defective alternator of any capacity from the existing foundation and from Engine after removing all electrical connections, transporting to approved / authorised / directed workshop, opening and taking out burnt winding, cleaning the main Rotor assy rewinding with super enameled copper wire as per existing gauge as per original manufacturer and applying insulating varnishing of ‘F’ class, baking in oven re-assembling the alternator, transporting back to site re-installing the same position, carrying out alignment of complete DG set connecting up all electrical connections testing and commissioning complete. Note : - (a) Rate quoted shall be deemed to be inclusive of making good the disturbed surfaces. (b) The DG set shall be tested on load as per rated capacity for the satisfaction of Engineer- in- Charge to achieve designed parameters.

S & F in repair door hinges for canopy of any capacity of DG set door including nut, bolt, drilling of hole, welding as per directed.

Supply and fixing in repair battery terminals brass suitable for 95 AH to 180 AH battery .

Dismantling & chemical cleaning of radiator assy from the DG set of 125 to 320 KVA capacity carefully for necessary repair, soldering the cooling tube if found weak /leakage, cleaning properly, replacement of nuts, bolts, rubber mounting bushes etc and refixing at the same site including testing on completion.

All as per Item No 29 above, but for 15 KVA to 100 KVA DG set

S & F battery charging unit panel mounted automatic operated electronically 24 Volts DC out put and 230 volts incoming AC, as per the existing make and size to accommodate in the space provided in the AMF panel board.

Dismantling the defective Dynamo /Alternators 12/24 volts and necessary repair with replacement of defective spares such as, carbon brushes, carbon spring, bearing, bushes, defective wiring, and soldering after re-fixing at site.

Dismantling the defective self starter assy of 12/24 volts and necessary repair with replacement of defective spares such as, carbon brushes, carbon spring, bearing, bushes, defective wiring and soldering after repair, re-assembling and refixing at site complete as directed including testing on completion.

Supply & filling Engine Oil Premium 15 W 40 grade API CI 4 PLUS as required in the DG oil sump all as directed.

Supply & filling chelating cleaner Restore Plus solution Part No. AX1001098

M&L for providing new AVR unit suitable for 62.5 KVA to 200 KVA DG Set size in repairs ie taking down of old AVR unit, complete all as specified and as directed by Engineer -in-charge.

All as per Item No 36 above, but for 320 KVA DG set

All as per Item No 36 above, but for 15 to 35 KVA DG set

Dismantling the old and unserviceable DG Set oil pressure pipe of existing size and replacing the same with of existing size and equal length of 15 KVA to 320 KVA DG Set including both side hose clamp, etc as directed by the Engineer in Charge .

S & F battery charging unit panel mounted automatic operated electronically 12 Volts DC out put and 230 volts incoming AC, as per the existing make and size to accommodate in the space provided in the AMF panel board.

S & F in repairs connecting and commissioning lead acid battery 12 volts 180 AH.

S & F in repiars connecting and commissioning lead acid battery 12 volts 130 AH.

Dismantling the unserviceable Dynamo / Alternators 12/24 volts and rewinding with ‘F’ class copper wire of 22 /existing gauge incl dismantling the old coil, cleaning thoroughly and winding with super enamelled copper cord of existing size and gauge, varnishing, drying etc and re fixing with dynamo/ alternator properly including testing on completion.

Dismantling the defective exciter of DG set of any capacity from the existing foundation and engine after removing all electrical connections, transporting to workshop rewinding the burn out coil complete with super enamelled copper wire rewinding, applying insulating varnish of 'F' class baking in oven reassembling the alternator, transporting back to site, re-installing the same carrying out alignment of complete DG Set connecting up all electrical connections, testing & commissioning complete.

Supply and fixing in repair type digital volt meter square type 96x96 mm up to 3 Phase AC 50 HZ, 500 volts of and connecting complete.

Supply and fixing copper cable multi stranded suitable for 12/24 volts battery replacing the same with of existing size and equal length complete fixing with brass clamp at both ends including taking down of old one from the existing battery.

Supply and fixing of lamp indicator assy LED lamp type 230 volts AC .

S &F in repair asbestos rope 12 mm dia of superior quality for wrapping with the exhaust pipe of the DG set complete as directed.

Scraping the old paint from the DG set of 320 KVA capacity and engine, applying one coat of synthetic enamel paint of approved make, writing of SM/MES No at easily visible manner complete as directed. Note :- colours of paint for engine/ canopy/ and base plate are approved by engineer - in- charge.

All as per item No 49 above but DG Set 100 KVA to 250 KVA DG Set.

All as per item No 49 above but DG Set 15 KVA to 63 KVA DG Set.

S & F in repairs Turbo kit for 320 KVA DG Set for Cummins / Kirloskar / Greaves DG Set

S & F in repairs Turbo kit for 62.5 to 250 KVA DG Set for Cummins / Kirloskar / Greaves DG Set

S & F in repairs self starter 12V/24V with solenoid switch assy complete set as per existing make of DG Set 320 KVA all as directed.

S & F in repairs self starter 12V/24V with solenoid switch assy complete set as per existing make of DG Set for 100 to 250 KVA all as directed.

S & F in repairs Engine solenoid switch 12 Volt complete set as per existing size and make of DG Set.

S & F in repairs Engine solenoid switch 24 Volt complete set as per existing size and make of DG Set.

S & F in repairs Electronic DG controller control unit suitable for 100 to 250 KVA Capacity DG sets incl neccessary connections and testing complete all as directed.

S & F in repairs Electronic DG controller control unit suitable for 320 KVA Capacity DG sets incl neccessary connections and testing complete all as directed.

S & F in repairs Electronic DG controller control unit suitable for 15 to 63 KVA Capacity Kirloskar make DG sets all as directed.

S & F in repairs magnetic speed sensor assy suitable for Kirloskar make DG sets all as directed.

S & F in repairs Complete Wiring harness system incl necessary elect connections for 15 to 125 KVA Capacity Kirloskar Make DG set complete all as directed.

All as per item No 63.00 here in before but of 160 to 320 KVA capacity

S & F in repairs self starter push button / or with Key arrangement for DG starting suitable for Kirloskar / Cummins DG sets all as directed.

S & F in repairs governer controlle

r unit suitable for 320 KVA Capacity Kirloskar make DG sets incl neccessary connections and testing complete all as directed.

S & F of distilled water in the DG battery all as directed.

Supply and fix in repair on load changeover switches 4 pole 400 Amps in sheet steel enclosure with inclosure as per the directions of Engineer-in-charge

Supply and fix in repair on load changeover switches 4 pole 350 Amps in sheet steel enclosure with inclosure as per the directions of Engineer-in-charge

M & L for opening the cylinder head of the engine and oil sump carefully for replacement of head gasket including sump gasket complete refixing the head and sump to arrest oil leakage with engine complete with proper alignment and testing the engine for 1 hrs on load to achiveve designed parameters all as directed by Engineer-in-Charge of capacity 15 KVA to 125 KVA.

M & L for opening the cylinder head of the engine and oil sump carefully for replacement of head gasket including sump gasket complete refixing the head and sump to arrest oil leakage with engine complete with proper alignment and testing the engine for 1 hrs on load to achiveve designed parameters all as directed by Engineer-in-Charge of capacity 160 KVA to 320 KVA.

M & L for opening the screws and rotating axle of radiator fan blade complete assembly,taking out and S & F new assembly of radiator fan blades for DG of capacity 125 KVA to 320 KVA capacity, testing for stable movement without jerk complete all as directed.

M & L for opening the screws and rotating axle of radiator fan blade complete assembly,taking out and S & F new assembly of radiator fan blades for DG of capacity 15 KVA to 100 KVA capacity, testing for stable movement without jerk complete all as directed.

S&F in repairsVoltage monitoring Relay to monitor the voltage levels of generator output or incoming mains complete all as directed.

Preventive maintenance of AMF Panel for its smooth functioning and working performance , checking all electrical connection replacing the worn out electrical parts complete all as directed by engr-in-charge. (Note:- Spare parts will be measured and paid seprately under the relevant items.

S&F of Relay card for DG set controller of any capacity

S&F of Contactor for 500A DG set

S&F of Contactor for 400A DG set

S&F of Contactor for 325A DG set

S&F of Lockable trip push button of any capacity

S&F of Locking of ACB in isolated position

S&F of Locking of ACB in any position

S&F of Shunt release (SR) FOR 24 V DC to 220 V DC for ACB

S&F of Shunt release (SR) FOR 110V AC to 4150 V AC for ACB

S&F of Under voltage release Type MV : 24V DC / 240 V AC / 415 V AC for ACB

M&L for preparation of old steel surfaces any description and apply two coats of synthetic enamel paint complete all as specifed and directed.

Charges for attending break down of DG set of 15 KVA to 625 KVA capacity by only auth OEM rep /OEM trained engineer/ team for fault finding incl attending repairs as and when required such as No start condition of DG and repairing, starting the DG set till smooth running and setting up the alighnment / required paramenters of all major parts such as fan belt, AVR, RPM, sencors, actuators, Engine safety units, bty chargers, fuel / oli levels, speed governer, Micro processor based control panel, Injector pumps etc as required in ground / as ordered by EIC all as directed.

Service Charges for Carrying out the 'B' Check maint from authorised rep or service engineer from the manufacturer of DG set of 320 KVA capacity Engine checking of vibration damper, checking turbocharger, oil leakage, tightening mounting screws & nuts, replacement of filters, checking inlet & Exhaust manifold caps screws, checking of fan hub & water pump, toping up level the existing engine oil, coolant top up and in replacement, supplying & fixing of following spares :- (a) Kit, fuel filter and ring - 2 Kit (b) Element for Lubrication oil filter - 2 Nos. (c) Kit, Element of super bypass filter - 01 Kit Note :- 'B' check shall be carried out on running of 500 hrs or three months whichever is earlier.

Dismantling and removing the corroded DG Set outer enclouser complete and then supply and fix new enclouser for 320/200 KVA DG Set conforming to CPCB Norms II , noise should not more than 75 dba @ 1 mtr , 1.6 mm thick and 16 SWG including diesel tank at bottom and aligning of alternator and diesel engine and all other connected works . ( Note :- The outer enclouser /canopy shall be fabricated as per CPCB norms -II from manufacturers / their authorised OEM)

Supply only manual had driven Diesel pump, Max Flow rate 50LPM, made up of stainless steel along with 7 mtr pipe at outlet to deliver diesel to destined tank

Supply and fix in repair Thermostat for any make and any capacity complete all as specified and directed by Engr -in-Charge

Supply and fix in repair water pump assy of capacity 63 KVA to 250 KVA of any make complete all as specified and directed by Engr -in-Charge