Revamping of 225KLD Effluent Treatment Plant and 25KLD Sewage Treatment Plant and Supply, Erection, Installation, Testing and Commissioning of 40KLD MEE and ATFD at Integrated Vaccine Complex for HLL Biotech Limited, Chengalpattu

REVAMPING OF 225KLD ETP AND 25 KLD STP

Repair and Rehabilitation of the existing 225 KLD Effluent Treatment Plant with Ultrafiltration and 3-stage Reverse Osmosis (RO) system including civil, mechancial, electrical, plumbing and any other work required for successful recommissioning of the plant including Testing and Trial Run, as per Scope of works

The scope encompasses all necessary Civil, Mechanical, Electrical, Plumbing, and Instrumentation works required for the ETP, including the specific rehabilitation of the Ultrafiltration (UF) skid and the 3-Stage Reverse Osmosis (RO) system

Commissioning the ETP including including Supply and dosing of biological culture, Cow Dung, Urea, and DAP for seeding, development of MLSS/Biofilm in MBBR tanks and chemical cleaning/flushing of UF and RO membranes prior to startup.

Supply, Installation, Testing, Commissioning, Operation and Maintenance of PLC-based control panel with SCADA software and Online Continuous Effluent Monitoring System (OCEMS) for all statuatory parameters including server integration with TNPCB/CPCB Water Quality Watch Center (WQWC), data connectivity, calibration and renewal of licences if any.

Consultancy charges for obtaining 'Consent to Operate' (CTO) / Consolidated Consent and Authorization (CCA) from TNPCB. Scope includes preparation of application, uploading documents, coordination for inspection, and obtaining the final order. (Govt. statutory fee to be reimbursed on actuals).

Repair and Rehabilitation of the existing 25 KLD Sewage Treatment Plant including civil, mechancial, electrical, plumbing and any other work required for successful recommissioning of the plant including Testing and Trial Run, as per Scope of works

The scope encompasses all necessary Civil, Mechanical, Electrical, Plumbing, and Instrumentation works required for the STP

Commissioning the STP including including Supply and dosing of biological culture, Cow Dung, Urea, and DAP for seeding, development of MLSS/Biofilm in MBBR tanks

Supply, Installation, Testing, and Commissioning of PLC-based control panel with SCADA software server integration with TNPCB/CPCB Water Quality Watch Center (WQWC), data connectivity, calibration and renewal of licences if any.

Consultancy charges for obtaining 'Consent to Operate' (CTO) / Consolidated Consent and Authorization (CCA) from TNPCB. Scope includes preparation of application, uploading documents, coordination for inspection, and obtaining the final order. (Govt. statutory fee to be reimbursed on actuals).

Item Rate BoQ

BoQ_Ver3.0

Name of the Bidder/ Bidding Firm / Company :

PRICE SCHEDULE (This BOQ template must not be modified/replaced by the bidder and the same should be uploaded after filling the relevent columns, else the bidder is liable to be rejected for this tender. Bidders are allowed to enter the Bidder Name and Values only )

NUMBER #

OPERATION AND MAINTANCE OF 225KLD ETP AND 25 KLD STP FOR 3 YEARS

1 st Year

Fixed Cost

Man Power

Maintenance of all Civil Structures

All repairs including Spares & Replacement not limited to mechanical, electrical, instrumentation systems , Oil & Grease and other consumables

Maintenance of Entire plant Housekeeping including office and Lab

Waste sludge and salt disposal as per statuatory requirements

Testing of Treated effluents as per statuatory requirements

Variable Cost

Chemical Cost

Consumables Cost (Except Chemicals)

2nd Year

Fixed Cost

Man Power

Maintenance of all Civil Structures

All repairs including Spares & Replacement not limited to mechanical, electrical, instrumentation systems , Oil & Grease and other consumables

Maintenance of Entire plant Housekeeping including office and Lab

Waste sludge and salt disposal as per statuatory requirements

Testing of Treated effluents as per statuatory requirements

Variable Cost

Chemical Cost

Consumables Cost (Except Chemicals)

3rd Year

Fixed Cost

Man Power

Maintenance of all Civil Structures

All repairs including Spares & Replacement, Oil & Grease and other consumables

Maintenance of Entire plant Housekeeping including office and Lab

Waste sludge and salt disposal as per statuatory requirements

Testing of Treated effluents as per statuatory requirements

Variable Cost

Chemical Cost

Consumables Cost (Except Chemicals)

Item Rate BoQ

BoQ_Ver3.0

Name of the Bidder/ Bidding Firm / Company :

PRICE SCHEDULE (This BOQ template must not be modified/replaced by the bidder and the same should be uploaded after filling the relevent columns, else the bidder is liable to be rejected for this tender. Bidders are allowed to enter the Bidder Name and Values only )

NUMBER #

PART 1 - Supply, Installation, Testing and Commissioning

Flash Vessel

Shell and internals are in 316L, fitting fasteners are GI.

Forced Circulation effect – 1

Shell and baffles are in SS304 and all tubes are seamless 316 Ti. Tube sheets are 316L. Nozzel and channel sides are 316L. Nozzel flanges, Nozzle linear are 316L and fitting fasteners are GI.

Forced Circulation effect – 2

Shell and baffles are in SS304 and all tubes are seamless 316 Ti. Tube sheets are 316L. Nozzel and channel sides are 316L. Nozzel flanges, Nozzle linear are 316L and fitting fasteners are GI.

Forced Circulation effect – 3

Shell and baffles are in SS304 and all tubes are seamless 316 Ti. Tube sheets are 316L. Nozzel and channel sides are 316L. Nozzel flanges, Nozzle linear are 316L and fitting fasteners are GI.

Surface Condenser – 1

Shell and baffles are in SS304 and all tubes are seamless SS 304. Tube sheets are SS 304. Nozzel and channel sides are SS 304. Nozzel flanges, Nozzle linear are SS 304 and fitting fasteners are GI.

Tanks

FRP Storage Tank.

Anti-Dosing Tank: SS 304 construction with required utilities, Name Plate (Embossed in steel) to be provided.

Plate Heat Exchanger

Plates shall be fabricated with SS 304 or 316 with all inlet and outlet connections. Fixed and movable frame.

Pumps and Motors

Vaccum Pump: Double stage water ring vacuum pump of capacity 220m³/hr, 10 HP, 1440 RPM.

Centrifugal pump with motors: The pump shall be horizontal centrifugal non-clog pumps. MOC: Contact Parts SS 316. Non-contact parts: CI.

Gearbox for ATFD – 1HP: Geared motor & mounting frame with necessary accessories.

Centrifugal Blower

Direct mounted on motor shaft, 2HP motor, dampers.

Thermal Vapour Re-compressor

60cum/hr Cooling Tower with pump

Type: Induced draft counter flow. Casing/Basin: FRP. Frame Work: MS hot dip galvanized. Fills: PVC. Nozzles: Brass. Bolts, nuts, miscellaneous hardware: MS. Electro galvanized Fan hub & blades: Cast Aluminium. Fan type: Axial flow, direct drive. Fan speed: 720 rpm. Degree of protection of motor: IP 55. Temperature sensor for Hot & Cold Water. Temperature measurement.

Instrumentations

Level Transmitter.

Pressure Transmitter.

Pressure Gauge.

RTD Sensors.

Magnetic Flow Meters.

Steam Flow meters.

Valves

Supplying and installing of approved make ball valves, Butterfly valves, Gate valve, Globe valve, Steam trap -ball float type and NRV.

Supplying and installing of approved Make of Control Valves.

Pipes and Fittings

Supply, Installation, Testing & Commissioning of SS 304 Welded pipes. ASTM A312 TP04 with elbows, Tee, Flanges, nipples, reducers, unequal tee, gaskets and GI fasteners. Includes sizes: 300NB, 250NB, 150NB, 100NB, 80NB, 50NB, 40NB, 25NB, 15NB.

Control Panel, Power and Control Cables

MCC Panel.

PLC Panel.

PLC & MCC Control Panel with SCADA: Supply, manufacturing, testing at workshop (FAT), delivery at site, unloading at site, shifting, installation, testing & commissioning of LV Switchboards/ MCCs/PDBs as per Single Line Diagram (SLD) complete as required along with the erection materials or hardware.

Power and Control Cable

Electrical Cables.

Instrument cable.

Power and Control Cable (Electrical & Instrument Cables): Supply, loading, Transport, Unloading, shifting, laying, testing and commissioning of 1.1KV grade XLPE/PVC insulated copper/Aluminium conductor steel of armoured power cables.

Laying of Cables: In horizontal formation on cable trays, supported along steel structures, cutting of the cable as per actual measurement/cable schedule.

Supports: Provided for clamping of cables up to individual motors and push-buttons.

Termination: Of PVC insulated armoured cables glands, lugs, cutting, stripping of cable insulation, drilling of gland plate, fixing of cable gland, crimping the lug on to the conductor, supply, fixing & marking with number ferrules etc. Scope shall also include ferrule numbering and provision of additional supports if required.

Supply and installation of the indoor terminations with Single compression heavy duty type Brass-Nickel cable gland & lugs etc. complete as required.

Supply / installation of outdoor terminations with Double compression type Weather Proof Brass-Nickel cable gland & lugs etc. complete as required.

Insulation

Insulation for Hot application with following parameters: MOC: Mineral wool with Aluminium Cladding.

Structural steel work in single section, fixed with or without connecting plate, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer all complete.

PART 2 - Erection, Installation, Testing and Commissioning

Vapour Liquid Separator – 1

Shell and internals are in 316L, Nozzel pipes, Top dish and Bottom cone are in 316L, fitting fasteners are GI. Operating Temperature 160C and operating pressure 7 bar.

Vapour Liquid Separator – 2

Shell and internals are in 316L, Nozzel pipes, Top dish and Bottom cone are in 316L, fitting fasteners are GI. Operating Temperature 160C and operating pressure 7 bar.

Vapour Liquid Separator – 3

Shell and internals are in 316L, Nozzle pipes, Top dish and Bottom cone are in 316L, fitting fasteners are GI. Operating Temperature 160C and operating pressure 7 bar.

Shell and internals are in 316L, fitting fasteners are GI.

Pre Heater – 1

Shell and baffles are in SS304 and all tubes are seamless 316 Ti. Tube sheets are 316L. Nozzel and channel sides are 316L. Nozzel flanges, Nozzle linear are 316L and fitting fasteners are GI.

Pre Heater – 2

Shell and baffles are in SS304 and all tubes are seamless 316 Ti. Tube sheets are 316L. Nozzel and channel sides are 316L. Nozzel flanges, Nozzle linear are 316L and fitting fasteners are GI.

Pre Heater – 3

Shell and baffles are in SS304 and all tubes are seamless 316 Ti. Tube sheets are 316L. Nozzel and channel sides are 316L. Nozzel flanges, Nozzle linear are 316L and fitting fasteners are GI.

Pre Heater – 4

Shell and baffles are in SS304 and all tubes are seamless 316 Ti. Tube sheets are 316L. Nozzel and channel sides are 316L. Nozzel flanges, Nozzle linear are 316L and fitting fasteners are GI.

Agitated Thin Film Evaporator (ATFD)

Consists of a jacketed shell having a machined surface on the inner side. The rotor assembly consisting of blades. Feed inlet is provided at the top side. Specially designed feed distributor is integral with the rotor at the top side. The rotor is also fitted with an entrainment separator. Vapour outlet is provided on the top side of the shell. The blade should be Cylindrical wiper rotor or Centrifugal blade rotor.

Surface Condenser – 2

Shell and baffles are in SS304 and all tubes are seamless SS 304. Tube sheets are SS 304. Nozzel and channel sides are SS 304. Nozzel flanges, Nozzle linear are SS 304 and fitting fasteners are GI.

Tanks

Sealing Water tank for pump sealing: SS 304 construction with required utilities, Name Plate (Embossed in steel) to be provided.

Sealing Water tank for Vaccum pump: SS 304 construction with required utilities, Name Plate (Embossed in steel) to be provided.

ATFD Feed tank with Motor and agitator assembly: In SS 304 construction with required utilities, Name Plate (Embossed in steel) to be provided.

Bulk Storage Tank: SS 304 construction with required utilities, Name Plate (Embossed in steel) to be provided.

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