REPAIR PERIODICAL MAINT OF STAND BY DG SETS AND CONNECTED WORKS AT AFA HYDERABAD

Amount

M&L for the following Periodical Maintenance/Servicing for diesel Gen set installed at AFA for trouble free operation of generator sets and ensuring the serviceability , carrying out minor spares (if any/ settings required for operation of the set shall be carried out Repair without any extra cost for the following capacity Model/ Make by carry out the inspection /work by an authorized service centre including within Two months from the date of commencement and once in every three months subsequently. Engine Maintenance (i) Changing the lubricant oil (ii) Checking the oil level in the oil both air cleaner if required (iii) Checking of alternator, checking/changing fan belt if required (iv) Checking of circuits of various controls of engine (v) Draining the water seperator bowels to remove water/sediments (vi) Checking and tightening of all external fasteners (vii) Checking and tightening of all lube and fuel/hose connections (viii) Checking of air filters and filter assembly (ix) Arresting all water /lubricant/fuel leakages and topup (x) Checking of all engine parameters (xi) Checking of the electrical exitation system (xii) checking all the performance of AMF panel in all respect

Note: (i) All repairs/periodical maintenance shall have to be carried out by the authorised service personnel (ii) M&L for spares, lubricant etc required for engine, alternator & AMF panel will be measured and paid separately under relevant items. Make:Kirloskar/cummins/Greaves

Upto 62.5 KVA capacity DG Set

Above 62.5 KVA and upto 125 KVA Capacity DG Set

Above 125 KVA and upto 320 KVA Capacity DG Set

Above 320 KVA and upto 500 KVA Capacity DG Set

Above 500 KVA and upto 625 KVA Capacity DG Set

Supply and fixing of Engine Oil seal and gasket for the DG Set of the following Capacity including removal of old u/s gasket and oil seal including connection up complete all as directed by Engr-in-Charge

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

Supply and fixing in Repair of V belt for following Capacity DG sets including removal of old u/s V belt including connection up complete all as directed by Engr-in-Charge

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

Supply and fixing of Ammeter suitable for following Capacity DG sets including removal of old u/s Ammeter including connection up complete all as directed by Engr-in-Charge

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

Supply and fixing of oil pressure guage for following Capacity DG sets including removal of old u/s oil pressure guage including connection up complete all as directed by Engr-in-Charge

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

Supply and fixing of speedometer cable for following Capacity DG sets including removal of old u/s speedometer cable including connection up complete all as directed by Engr-in-Charge

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

Supply and fixing of push button switch for stop/start of DG engine for following Capacity DG sets including removal of old u/s push button switch including connection up complete all as directed by Engr-in-Charge

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

Supply and fixing of Ignition switch for following Capacity DG sets including removal of old u/s Ignition switch including connection up complete all as directed by Engr-in-Charge

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

Supply and fixing of Lubrication Oil filter set for following Capacity DG sets including removal of old u/s Lubrication Oil filter set including connection up complete all as directed by Engr-in-Charge

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

Supply and fixing of Diesel filter set for following Capacity DG sets including removal of old u/s Diesel filter set including connection up complete all as directed by Engr-in-Charge

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

Supply and fixing of Air filter set for following Capacity DG sets including removal of old u/s Air filter set including connection up complete all as directed by Engr-in-Charge

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

Supply and fixing of Universal multi function relay in AMF panel of DG set for following Capacity including removal of old u/s relay including connection up complete all as directed by Engr-in-Charge

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

Supply and fixing of Power contactor 4 pole of capacity 800 A with auxiliary contactors of 2 NO's and 2 NC's confirming to TC contactors of equivalent in ABB, L&T, C&S, Schneider suitable for AMF panel of 625 KVA DG set complete all as directed by Engr-in-Charge

S&F of Power contactor 4 pole of capacity 600 A with auxiliary contactors of 2 NOs' and 2 NCs' confirming to TC contactors or equivalent in ABB, C&S, Schneider, L&T suitable for AMF panel of 320 KVA DG set complete all as directed by Engr-in-Charge

S&F of Power contactor 4 pole of capacity 400 A with auxiliary contactors of 2 NOs' and 2 NCs' confirming to TC contactors or equivalent in ABB, C&S, Schneider, L&T suitable for AMF panel of 160/250 KVA DG set complete all as directed by Engr-in-Charge .

S&F of Power contactor 4 pole of capacity 250 A with auxiliary contactors of 2 NOs' and 2 NCs' confirming to MEC LS Model GMC-180/4 or equivalent in ABB, C&S, Schneider, L&T suitable for AMF panel of 100 KVA DG set complete all as directed by Engr-in-Charge

S&F of Power contactor 4 pole of capacity 150 A with auxiliary contactors of 2 NOs' and 2 NCs' confirming to MEC LS Model GMC-180/4 or equivalent in ABB, C&S, Schneider, L&T suitable for AMF panel of 50/63 KVA DG set complete all as directed by Engr-in-Charge

S&F of Power contactor 4 pole of capacity 63 A with auxiliary contactors of 2 NOs' and 2 NCs' confirming to L&T Model MCX11 or equivalent in ABB, C&S, Schneider, L&T suitable for AMF panel of 15/30 KVA DG set complete all as directed by Engr-in-Charge

M&L for filling/topup of distilled water for the batteries of the DG Sets all as directed by Engr-in-Charge

M&L for remove the unserviceable self starter 24 volts DC LUCAS make from DG set including removal of un serviceable solenoid ,worn-out bentex, clutch plate etc supply and fix new clutch plates, bentex, contact point assembly, solenoid, minor parts like nuts, bolts washers etc including necessary lathe work, servicing and fixing testing and commissioning for smooth operation all as directed

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

M&L for remove the unserviceable winding of self starter 24 volts DC LUCAS make from Gen set of following capacity DG set including rewinding of un serviceable burnout winding and fixing back in position all as directed by Engr-in-charge for following capacity DG sets. Note:- Winding material will be measured and paid seperately under relevant item

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

Supply only High conductivity best quality super enamelled copper wire as per existing gauge including necessary varnishing, heating,insulation material,tape etc as required for complete all as specified and directed by Engr-in-Charge

S&F in repairs new armature with brushes and brush holder for dynamo of following DG set capacity including removing the burnout armature , clean the internal surfaces ,servicing, supply and fix new armature with brushes and brush holder, necessary lathe work to the bushes, shaft etc all as directed

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

Supply only Coolant suitable for Diesel generating sets of any capacity complete all as specified and directed by Engr-in-Charge.

M&L for Painting of the following DG set after preparing the external surface apply one coat of primer and spray painting by superior quality enamel paint connected panel etc including Engine, Alternator, canopy, base frame, radiator, battery stand, connected etc and all as directed by Engr-in-Charge.

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Dismantling the existing battery charger suitable for recharging the batteries of any A, 24/12 V from the location and transporting to local workshop and repairing the and install back in same location including connectingup complete all as specified and directed by Engr-in-Charge. Note : Components required will be measured and paid seperately under relavant item.

Supply only Transformer suitable for above battery charger unit

Supply only Contactor suitable for above battery charger unit

Supply only Relay suitable for above battery charger unit

Supply only PCB for Rectifier unit suitable for above battery charger unit

S&F in repair single core 16 sqmm copper conductor battery terminal pair red-positive, black-nagative.(four feet each)

All as per item no 26.06 above but single core 25 sqmm

Removing the unserviceable Diesel level indicating plastic pipe of approx size 10 mm dia and both end clamps and replace with new Plastic pipe of same size to the required level and clamps on both the sides complete all as specified and directed by Engr-in-Charge

Remove the radiator from the gen set drain out the coolant servicing, arresting leakages by welding/brazing etc, supply and replacing the u/s mounting rubber, clean the internal surfaces and de-scale by using cleaning agents and fixing back in position complete all as directed by Engr-in-Charge for the following capacities:-

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

Material and labour for repairs to the following DG Set alternator and removing the same from engine of DG Set, transporting the same to the work shop and carrying out the repairs such as taking out the burnt out winding and rewinding the alternator with copper wire of same guage turns and weight, checking of commentator, brushes complete and refixing the same in its existing position after transporting back to the site and connecting up electric connections with suitable lugs complete and testing all as specified and directed. Note:- Copper winding material will be measured and paid seperately under relevent item

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Remove the fuel injection pump from the engine transport to an authorized service centre for service, calibration and to adjust by replacing the following U/S worn-out spares with new appropriate make spares and bringing and fixing to the engine and tune up for maximum efficiency all as specified and as directed for following capacity DG set:- Note:- Major spares required will be measured and paid seperately:

DG set Upto 62.5 KVA capacity

DG set above 62.5 KVA and upto 125 KVA Capacity

DG set Above 125 KVA and upto 320 KVA Capacity

DG Set Above 320 KVA and upto 500 KVA Capacity

DG Set Above 500 KVA and upto 625 KVA Capacity

Supply only orifice for following capacity DG set

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

Supply only Barrel and Plunger for following capacity DG set

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

Supply only FIP Bearing for following capacity DG set

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

S&F in repair Neon type indicating lamp

S&F in repair insisted Rewinding of Exhaust fan for 15KVA to 62.5 KVA DG Set

S&F in repair HRC Fuse 15KVA gen set

S&F in repair HRC Fuse 100KVA gen set

Supply and fixing of HRC Fuse 320 KVA DG Set

S&F in repair Solonoid switch for Auto stop AMF Panel of following capacity DG Sets

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

S&F in repair Generator controller unit-GCU101 for upto 62.5 KVA DG Set AMF Panel Make: CE,Utopia atomation control/Kirloskar

S&F in repair Generator controller unit-RS232 Serial connector 8 to 35 vdc, 300 mA max for suitable to existing 320KVA to 400 KVA DG Set AMF Panel Make: CE,Utopia atomation control/Kirloskar/cummins

S&F in repair MCCB 32 Amps 3 pole,18KA model DU 100 suitable upto 62.5KVA DG set AMF Panel Make L&T, Schneider, Havells, HPL, Legrand,C&S

S&F in repair MCCB 125 Amps 4 pole,16KA model DPX3 160 suitable to above 160KVA to 400 KVA DG set AMF Panel Make L&T, C&S, Havells, HPL, Legrand,C&S

S&F in repair Power Command HMI211 model suitable to 160 KVA to 200 KVA DG set AMF Panel as per sample Make: CE,Utopia atomation control/Kirloskar/cummins

S&F in repair Power start P5500 controller model suitable to 100 KVA DG set AMF Panel as per sample Make: CE,Utopia atomation control/Kirloskar/cummins

Taking out existing outlived old engine oil clean the engine oil sump and filling/ Top up engine oil 20 W 40 to DG Sets of capacity 15 to 625 KVA all as directed.

S&F in Repair U/S water pump from the Engine carry out necessory dismantling and Repair with new water pump Repair kit Refixing the same to the Engine necessory testing commissioning and Entire satisfaction of engr in charge.

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

S&F in Repair of DG set of following capacity Existing Damaged doors i.e Left & Right side Door hinges and door lockers with keys and fixing as per existing sample Kirloskar/cummins

from 15 KVA to upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 625 KVA Capacity

Taking down unserviceable IEVR - II (Industrial electronic voltage regulator) Kirloskar alternator / alternator control panel and S&F of new IEVR - II (Make: Kirloskar Electric) to match with the following capacity DG Sets, connecting and testing complete all as specified and directed.

Upto 62.5 KVA capacity

Above 62.5 KVA and upto 125 KVA Capacity

Above 125 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 500 KVA Capacity

Above 500 KVA and upto 625 KVA Capacity

S&F in repair of electronic control panel governor for following capacity DG Set part no-4083935all as specified and directed. make.kirloskar/cummins

Above 200 KVA and upto 320 KVA Capacity

Above 320 KVA and upto 625 KVA Capacity

S&F in repair of unserviceable Sensor Unit for engine safety control unit (precol panel assembly) from the engine of upto 100 KVA Kirloskar DG Set to match with the existing and connecting complete all as specified and directed..

All as per item no 52 above but but above 100 KVA to upto 320 KVA DG set

M&L for rewiring to panel board of DG set upto 100 KVA with PVC insulated multistranded copper conductor cable single core 1100 volt grade 10 sqmm complete with thimble lugs as requiredall as specified and directed.

All as per item no 54 above but above 100 KVA to upto 320 KVA DG set

S&F in repair Alternator AVR (automatic voltage Regulator) card for 15 KVA to upto 60 KVA DG set of kirloskar/ cummins Make:Stamford

All as per item no 56 above but but above 60 KVA to upto 320 KVA DG set

S&F in repair of AMF panel contactor coil MCX3 Model for 15 KVA to 60 KVA make:L&T

S&F in repair RRA (Rotating Rectifier Assemly) for 15KVA to 30 KVA Make Kirloskar/ cummins

Opening of tappet cover and carrying out necessary adjustments of the tappets, push rods, rocker arms etc, upto 625 KVA Kirloskar / Cummins engine, including S/F of set of joints, minor spares including refixing and testing complete all as directed and as specified.

OM SAI POWER SYSTEMS