85891 PREVENTIVE MAINTENANCE AND REPAIRS TO MECHANICAL LAUNDRY EQUIPMENT, BOILER AND OTHER MISC CONNECTED WORK AT NEW CHSC AT AGE EM-II UNDER GE SOUTH PUNE

Amount

Notes for Ser Item No. 02 to 84 below : - Contractor shall keep the following aspects in mind while quoting unit rates and rates quoted shall be deemed to be involving the following: - (i) contractor shall enter into an agreement with OEM/approved firm company for the contract period and submit to GE(S) pune after acceptance of work within 15days. (ii) In order to certify proper maint of the plant daily, weekly, monthly & breakdown visits of Engineer/technician from OEM/Approved firm to check efficient running of Laundry Plant is mandatory on part of contractor.The unit rates quoted by the tenderer shall be deemed to be included this aspect. Necessary documents in support of visit of authorised representatives from OEM/Approved firm shall be submitted by the contractor after each visit. On Failure of visit by OEM/Approved firm representative or non submission of report by him, a panel recovery of Rs 15000/- per visit shall be made from the contractor dues. (iii) Any type of defect needs to be attended within 24 hrs from the information conveyed directly or telephonically as well.

Ser. No. 1. Contd...... (iv)quoted rates may include monthly visit of qualified and experienced technician/engineer and Inspection, dismantling and taking down the needful items in connection to carry out necessary repair/maintenance of all machines of Laundry Plant and labour for replacement of spares and complete assembling after repair/overhauling, servicing, cleaning and testing so as to make the machine functional in all aspects to the entire satisfaction of Engr-In-Charge. (v) Cost of minor parts such as nuts, bolts,screws, clamps, T&Ps, oiling, greasing, cleaner liquid for steam pipes,GI/SS fittings etc, deemed to be included in the quoted rates.servicing and programming setting /resetting of the display card of Laundry Machines deemed to be included in the quoted rates. (vi)Cleaning of chocked Steam pipelines and steam trap Valves and welding and replacement of coupling, joints ,union etc if required to stop leakage of water and steam from the pipelines. (vii)The cost of transportation if any required is deemed to be included in the quoted rate. (viii)Contractor must have to ensure the MES & CH rep for the machine functional in all aspects

A. Laundry Plant Repair/Preventive maintenance of Laundry Plant make-STEFAB including labour for replacement of spare parts (Note: spare parts will be measured and paid seperately under relevent items as supply only) of the following equipments/machinery, required during contract period by the OEM of the Laundry plant i.e. STEFAB or any other manufacturing company of Laundry Machines having CE certified,ISO company and as approved by GE . 1. Washer Extractor 120 Kg-04Nos. Model AXE 120 Make:- STEFAB 2. Washer Extractor 60 Kg-01Nos. Model AXE 60 Make:- STEFAB 3. Drying tumbler 60 kg-04 Nos. Model DRS 60 Make:-STEFAB 4. Drying tumbler 30 kg-01 Nos. Model DRS 30 Make:-STEFAB 5. Flat work Drying Ironer Roller Heated Model:RS-80-330 (2 Roll)- 02 Nos 6. Dry cleaning utility press model: DUP-120- 08 Nos 7. Flat bed press Model:DMX-30- 04 Nos 8. Dry cleaning machine model: DMX-30-02 Nos 9. Flat bed press Model:FP-150- 01 Nos

Supply only main bearing housing of STEFAB part No AX120MF009 for washer extractor of model AXE-120

Supply only main bearing housing seal cover of STEFAB part No AX120MFA09 for washer extractor of model AXE-120

Supply only main bearing housing seal plate of STEFAB part No AX120MF010 for washer extractor of model AXE-120

Supply only conical main drive pully of STEFAB part No AX120MF010 for washer extractor of model AXE-120

Supply only Tension Spring of STEFAB part No AX120MF014 for washer extractor of model AXE-120

Supply only Shock Absorbers (Gabriel) of STEFAB part No AX120LP016 for washer extractor of model AXE-120

Supply onlyHose Pipe for Drain - Straight 3" of STEFAB part No AX120MF019 for washer extractor of model AXE-120

Supply only Hose Pipe for Detergent - L Shape 3" of STEFAB part No AX120MF020 for washer extractor of model AXE-120

Supply only Hose Pipe for Drain - L Shape 3" of STEFAB part No AX120MF021 for washer extractor of model AXE-120

Supply only Chemical Dispenser Hose Pipe of STEFAB part No AX120MF051 for washer extractor of model AXE-120

Supply only Water Solenoid Valve 2" of STEFAB part No AX120FR026 for washer extractor of model AXE-120

Supply only Coil of Water Solenoid Valve 2" of STEFAB part No AX120FRA26 for washer extractor of model AXE-120

Supply only Steam Solenoid Valve 1" of STEFAB part No AX120FR027 for washer extractor of model AXE-120

Supply only Coil of Steam Solenoid Valve 1" of STEFAB part No AX120FRA27 for washer extractor of model AXE-120

Supply only Coil of Steam Solenoid Valve 1" of STEFAB part No AX120FRA27 for washer extractor of model AXE-120

Supply only Vibration Sensor of STEFAB part No AX120MF029 for washer extractor of model AXE-120

Supply only Rear Bearing of STEFAB part No AX120LP033 for washer extractor of model AXE-120

Supply only Front Bearing of STEFAB part No AX120LP034 for washer extractor of model AXE-120

Supply only V Belts Size : B 148 of STEFAB part No AX120LP039 for washer extractor of model AXE-120

Supply only High Pressure Steam Hose Pipe - 9 feet of STEFAB part No AX120MF045 for washer extractor of model AXE-120

Supply only Variable Frequency Drive of STEFAB part No AX120LP054 for washer extractor of model AXE-120

Supply only Operating Computer ST-9 of STEFAB part No AX120FR059 for washer extractor of model AXE-120

Supply only Temperature Sensor ST 9 of STEFAB part No AX120FRA59 for washer extractor of model AXE-120

Supply only Temperature Sensor ST 6 of STEFAB part No AX120FRB59 for washer extractor of model AXE-120

Supply only Contactor for Tilt Motor of STEFAB part No AX120LP075 for washer extractor of model AXE-120

Supply only Single Phase Preventor of STEFAB part No AX120LP076 for washer extractor of model AXE-120

Supply only Throttle Valve of STEFAB part No AX120LP079 for washer extractor of model AXE-120

Supply only Hydraulic Hose Pipe of STEFAB part No AX120MFA81 for washer extractor of model AXE-120

Supply only Hose Pipe for Drain - Straight 3" of STEFAB part No AX60MF019 for washer extractor of model AXE-60

Supply only Hose Pipe for Detergent - L Shape 3" of STEFAB part No AX60MF020 for washer extractor of model AXE-60

Supply only Hose Pipe for Drain - L Shape 3" of STEFAB part No AX60MF021 for washer extractor of model AXE-60

Supply only Chemical Dispenser Hose Pipe of STEFAB part No AX60LPA25 for washer extractor of model AXE-60

Supply only Water Solenoid Valve 2" of STEFAB part No AX60FR026 for washer extractor of model AXE-60

Supply only Coil of Water Solenoid Valve 2" of STEFAB part No AX60FRA26 for washer extractor of model AXE-60

Supply only Steam Solenoid Valve 1" of STEFAB part No AX60FR027 for washer extractor of model AXE-60

Supply only Rear Bearing of STEFAB part No AX60LP033 for washer extractor of model AXE-60

Supply only Front Bearing of STEFAB part No AX60LP034 for washer extractor of model AXE-60

Supply only V Belts Size : B 124 of STEFAB part No AX60LP039 for washer extractor of model AXE-60

Supply only High Pressure Steam Hose Pipe - 9 feet of STEFAB part No AX60MF045 for washer extractor of model AXE-60

Supply only Control Relay of STEFAB part No AX60LP063 for washer extractor of model AXE-60

Supply only Motor Pulley for Drain of STEFAB part No D60MF003 for drying tumbler of model DRS-60

Supply only Motor V Belts - Idler Drive - A 98 of STEFAB part No D60LP014 for drying tumblerof model DRS-60

Supply only V Belts - Main Drive - B 88 of STEFAB part No D60LP015 for drying tumbler of model DRS-60

Supply only Blower - Al. Cast of STEFAB part No D60LP015 for drying tumbler of model DRS-60

Supply only Electric Motor - Main Drive of STEFAB part No D60LP027 for drying tumbler of model DRS-60

Supply only Bearings for Electric Motor - Main Drive - 1Set of STEFAB part No D60LPB27 for drying tumbler of model DRS-60

Supply only Bearings for Electric Motor - Blower - 1Set of STEFAB part No D60LPB28 for drying tumbler of model DRS-60

Supply only Contactor 18A, 3-Pole of STEFAB part No D60LP029 for drying tumbler of model DRS-60

Supply only Reversing Timer of STEFAB part No D60LP030 for drying tumbler of model DRS-60

Supply only Computer DR 9 of STEFAB part No D60LP042 for drying tumbler of model DRS-60

Supply only Sensor for Computer DR 9 of STEFAB part No D60LPA42 for drying tumbler of model DRS-60

Supply only S.S.- Ball Valve 1/2" of STEFAB part No D60LP047 for drying tumbler of model DRS-60

Supply only Heaters 2KW of STEFAB part No D60MF051 for drying tumbler of model DRS-60

Supply only Heaters 2KW of STEFAB part No D60MF051 for drying tumbler of model DRS-60

Supply only Blower with Housing & Motor of STEFAB part No FP150MF002 for flat bed press of model FPS-150

Supply only Bearing For Chest Movement Arm Kit of STEFAB part No FP150LP003 for flat bed press of model FPS-150

Supply only Air Solenoid Valve of STEFAB part No FP150LP004 for flat bed press of model FPS-150

Supply only Air Filter & Regulator 3/8" of STEFAB part No FP150LP005 for flat bed press of model FPS-150

Supply only Pressure Gauge for Air Regulator of STEFAB part No FP150LPA05 for flat bed press of model FPS-150

Supply only Air Lubricator 3/8" of STEFAB part NoFP150LP006 for flat bed press of model FPS-150

Supply only Silicon Foam Padding of STEFAB part NoFP150FR008 for flat bed press of model FPS-150

Supply only Steam Hose Pipe 1/2"x30" of STEFAB part No FP150LP009 for flat bed press of model FPS-150

Supply only Air Hose Pipe 3/8"x18" of STEFAB part No FP150LP010 for flat bed press of model FPS-150

Supply only Air Hose Pipe 3/8"x30" of STEFAB part No FP150LPA10 for flat bed press of model FPS-150

Supply only Air Hose Pipe 3/8"x48" of STEFAB part No FP150LPB10 for flat bed press of model FPS-150

Supply only Mechanical Bearing Housing Kit of STEFAB part No FP150MF011 for flat bed press of model FPS-150

Supply only Pneumatic Cylinder of STEFAB part No FP150MF012 for flat bed press of model FPS-150

Supply only Kit for Pneumatic Cylinder of STEFAB part No FP150MFA12 for flat bed press of model FPS-150

Supply only Steam Trap - Thermodynamic of STEFAB part No FP150LP013 for flat bed press of model FPS-150

Supply only Taflon Sheet For Head of STEFAB part No FP150LP014 for flat bed press of model FPS-150

Supply only S.S.- Ball Valve 1/2" of STEFAB part No FP150LP015 for flat bed press of model FPS-150

Supply only Tension Springs of STEFAB part No FP150MF018 for flat bed press of model FPS-150

Supply only Electric Blower Motor of STEFAB part No FP150LP019 for flat bed press of model FPS-150

Supply only Bearings for Electric Blower Motor of STEFAB part No FP150LPA19 for flat bed press of model FPS-150

Supply only Jambo Push Button of STEFAB part No FP150LP025 for flat bed press of model FPS-150

Supply only Contactor 18A, 3-Pole of STEFAB part No FP150LP027 for flat bed press of model FPS-150

Supply only Single Phase Preventor 3-Pole of STEFAB part No FP150LP028 for flat bed press of model FPS-150

Supply only Heater of STEFAB part No FP150MF034 for flat bed press of model FPS-150

Notes for Ser. Item No. 86 to 104 below : The maintenance of the boiler plant covers the following: (i) Site visit for preventive maint and check up of Steam boiler will be carried out by service technician of NEOMAX limited or as recommended by the OEM six routine checkups during the contract period. In the visit, technician will check and inspect 2 nos steam boiler plant system complete of capacity 600Kg/Hr each Make-NEOMAX (ii) Contractor must submit the service reports from the Service Engineers along with the details of the Repair/maint/replacement of spare parts(however spares will be paid seperately under relevent items as supply only)/testing of Steam Boilers carried out during the contractor period. On Failure of visit by OEM/Approved firm representative or non submission of report by him, a panel recovery of Rs 10000/- per visit shall be made from the contractor dues. Preventive maintenance based on the specific need of each unit of the equipement as determined by company, including fabrication, necessary adjustments and replacement of unserviceable minor parts,the parts replaced will be new parts at an additional cost and will be measured seperately. (iii) Servicing/repair of all water pumps including replacement of unserviceable seals and glands , and servicing ,greasing /alignment of shaft/testing complete of all motors of both Steam Boilers.

Ser. No. 85 Contd...... (iv) Servicing/repair/testing of electric control panel and replacement of unserviceable minor spares like meter wiring etc complete of both Steam Boilers. (v) Contractor must have to ensure the MES & CH rep for the machine functional in all aspects a) Base operation checks to bring the equipment in optimum condition b) Scheduled check up visits for general health check up c) Preventive and predictive maintenance guidance during these visits d) Performance optimization e) Break down service support f) Recommendations for improved performance g) Service History Mapping h) Safety Checks The contractor must ensure the following once the contract period strated: a) An optimum performance level of Boilers is maintained b) A consistent service level is delivered c) Operating parameters to be monitored d) The above services will result in equipment uptime to be increased f) Input parameters of the system to be monitored as well as compared

B. Boiler plant Repair and preventive maintenance of Steam Boiler of Capacity 600 Kg/Hr- Qty - 02 Nos Make neomax, Model neomax NMX-SB04 for contract period by the service technician of neomax limited (OEM of Boiler).

Supply only Sequence controller suitable for NEOMAX boiler of 600 kg/hr of make SIEMENS and model LOA24.171B27 or equivalent Honeywell all as specified and directed by Engr-In-Charge.

Supply only Ingnition transformer Suitable for NEOMAX boiler of 600 kg/hr all as specified and directed by Engr-In-Charge.

Supply only replacement of pressure gauge all as specified and directed by Engr-In-Charge.

Supply only replacement of Photocell suiatable for NEOMAX boiler of 600 kg/hr

Supply only replacement of Fuel pump of model Shakti-AS-36 or equivalent in Kirloskar,beacon etc of specifications 36 lpm,950 RPM and 3HP all as specified and directed by Engr-In-Charge.

Supply only in Electrode asembly for NEOMAX boiler of 600 kg/hr all as specified and directed by Engr-In-Charge.

Supply and fix in Electrode cap for NEOMAX boiler of 600 kg/hr all as specified and directed by Engr-In-Charge.

Supply only in diffuser plae for NEOMAX boiler of 600 kg/hr all as specified and directed by Engr-In-Charge.

Supply only in water level gauge of make TRAFAG or equivalent in make list mentioned suitable for NEOMAX boiler of 600 kg/hr all as specified and directed by Engr-In-Charge.

Supply only in replacemnt of Nozzle 7.5 GPH 60 degrees suitable for NEOMAX boiler of 600 kg/hr all as specified and directed by Engr-In-Charge.

Supply and laying in replacement of MS tubing 25mm bore heavy grade with necessary fittings such as tees, elbow, Bends unions fixed by welding and threading along Radiator of drying tumbler to drain line and Boiler complete all as specified and directed.

All as per Ser. Item No. 97 above item here in before but 40mm Bore tubing complete all as specified and as directed. Make:- Jindal/Tata/Sail

material and labour for covering MS pipe of dia 25 mm with insulator of 50mm thick all Around glass wool and cladding with 36 SWG Aluminum sheet complete all as specified and directed.

All as per Ser. Item No. 99 above item here in before but 40mm Bore tubing complete all as specified and as directed. Make:- Jindal/Tata/Sail

Material and labour in Preparation for painting of Boilers (Model NMX-SB04) accessories, connected items i.e Boilers outer shell, moisture separator, Chimney, flue gas duct, main header for flue gas, other MS/ Aluminium structure, MS pipe, main chimney of height 22 mtr, LT panel board other E/M eqpts etc removing old paint by scraping with scrap paper, sand paper & help of blower, complete including M&L for applying two coat of super enamel synthetic heat resistance paint with hold upto temperature 200 Deg C properly, paint over a coat of red oxide heat resistance primer with same specification complete all as specified and as directed.

Supply, installation, commisioning and testing of chemical earthing with 3 m long 25 mm Pure copper hollow Earthing Rod with strip in pipe design and copper terminal 100x50x5, filling with high electrical conductivity and high moisture retaining capacity, hygroscopic, non magnetic and non corrosive in nature ROHS compliant BFC compound 50 kg, drilling bore to the depth of 3.5 m with the help of Pneumatic boring machine and including Earth pit cover of size 300x300x240 mm made out of Reinforced FRP, etc.complete all as specified and directed by Engr-in-charge.

Supply and fixing 415V 10KA 'C' curve miniature circuit breaker (MCB) of following poles and current carrying capacity in the DB complete with connection testing and commissioning TPN 32 Amp

S&F in repairs gun metel,globe or gate valve with iron wheel head screwed both ends for iron pipe complete all as specified & directed of the following sizes :-

25 mm bore.

50 mm bore.

Leo Enterprises