Construction of 132 kV single core XLPE cable for 132 kV single circuit transmission line using 132 kV, 400 sq.mm, XLPE cable system(3phase and 1 spare) of 0.785 km route length between old railway TSS Gangapur city to new proposed railway TSS Ganga

MATERIAL/ EQUIPMENT

Under ground cable section

132kV, Single Core, 400mm2, XLPE Copper Cable

145kV rated Voltage pre-moulded Outdoor end termination Kit complete with accessories suitable for above cable

145kV rated Voltage Pre-moulded Straight Through Joint suitable for above cable

Solid bonding Link box with Link plates, bonding & grounding cable complete with other associated accessories for 1-phase

Galvanized Steel supporting structures along with clamps, connectors nuts-bolts, washers, foundation bolts etc. for Outdoor 132kV Cable end terminations (a composite structure for mounting link boxes and cable end terminations) for each phase

Earthing Material including cast iron pipes with suitable clamps, charcol, common salt etc. (for each circuit)

Terminal connector suitable for ACSR Panther on the item No. 4 to connect cable end termination to Outdoor Switchyard Equipment.

Warning Tapes as per Specification

Under ground Optical Fiber Cable and associated accessories/items as per specification including FODP, Patch Cords etc.

Line Differential cum distance-Numerical relay with optical interface

OLTE equipment consisting of fully wired cabinet with base 19" equipment rack with control synchronization, Alarm & Power supply cabinet-1 No, Central Processing card-CPU-2 no power supply unit-48VDC-2 No, OLTE-4 port STM-1(1SSMbps Card)-1 No, SEP duplex LC connector for OLTE Card-4 No, OFC Patch Cords-20M -8 No, 8Port-2w/4w E&M Interface card- 1 No, 4 Port data Interface card-1 No., 4 Port Ethernet Card-1No., 4 Command Integrated Tele-protection Card- 1No., Line Differential relay Interface card(min-2 port)-1 No., Engineering order wire phone-1 No., Laptop (Core 3 processing family, 3.1GHz & above 15.0" LED,1TB HDD, 4GB RAM, DVD R/W) with configuration Software with preloaded licensed Microsoft Window 10OS as offered- 2nos

OPGW fiber cable & Hardware fittings

24 Fiber (DWSM) OPGW fiber optic cable

Installaion hardware set for above fibre optic cabling including of all cable fittings and accessories except joint box

Joint Box (24 optical fiber)

PIS strucuture

145kV Post Insulator

Add: Any other item bidder may require to complete the installation work as per specification requirements

Description of Work / Item(s)

SERVICE PART

Under ground cable section

SURVEY

Surveying of cable route excavation of trial holes as per field requirement, prepartion of cable route profile, drawings for cable laying , final route alignment, marking lines & grades/prepartion of final cable route darwings after approval & preparing bill of materials for complete route shown in drawings i.e. between terminal sub stations.

Evalutions of thermal resistivity of soil along cable route (as per tecnical specifications)

Cable Installation:

Handling,Transportation to site & laying of 132 KV, single core, 400 Sq mm XLPE Copper cable as per foregoing specification requirements.

Establishing of 1-ckt, 3-phase + 1 spare core, 400 sqmm copper cable in as per approved formation alongwith pilot fiber cable, providing of Warning tape tagging, fixing, pipe for drain & gate crossing as per drawing and specification in trench by pulling, drawing etc. including cables, using standard cable installation equipment s in trench by pulling, drawing etc. including cable, using standard cable installation equipment and as per direction of the engineer in charge and returning the unused items in store.

Handling and making of staringth through joints for 132 KV Single core 400 Sq, mm Power Cable (XLPE Cable) as per specifications.

Handling and making of outdoor type cable end termination for 132 KV Single core power cable as per specification.

Erection of Galvenized steel Supporting Strutures for outdoor 132 KV cable end terminations .

Erection of solid bounding link box with link plates, bonding & grouting cable complete with other associated accessories for 1-Phase.

Fixing and Installation of Earthing Material including cast iron pipes with suitable clamps, charcoal, common salt etc. complete set for each 3 phase Circuit (each having 3 core)

Terminal connector suitable for ACSR Panther/38 mm AL pipe conductor end termination to 132 KV bay

Retrofit of Protection Relays (Line Differential cum Distance - Numerical Relay with associated assesories)

Erection of Under ground Optical fibre cable and associated accessories/item as per specification, FODP and patch cards

OLTE Equipments consisiting fully wired cabient with base 19 inch equipment rack with control,synchronizalion ,alarm and power supply cables 01 No ;Central Proccessing card -CPU -02 Nos ;power supply unit -48V DC -02Nos ;OLTE-4port sim -01 (155 mps card )-01 Nos ,;SFP duplex LC cable connector for OLTE card -4 Nos .;OFC patch cords -20M-8nos,;8 port 2W/4W E&M interface card 01 Nos ,;4 port data interface card -OlNos ,;4 port ethcrnet card -01 Nos ,; 04 command intergrated teleprotection card -01 nos,; line differentail relay interface card l No,;Laptop(cor e i3 processor family ,3.1 GHZ & above ,15inch LED,l TB HOD, 4 GB RAM .DVD R/WJ with configuration software for all OLTE Terminals/ Equipments with preloaded incensed Micrsoft window 10 OS as offered,;-1 no

CIVIL WORKS

Cutting Black Bitumen surface upto any depth including all layers of crust for laying Power Cables etc, staking of useful material and disposal of surplus debries including all leads including barricading, providing danger board/diversion board, lighting, reflectors etc.

Horizontal Direct Drilling (Trenchless Digging) method (for approved formation i.e. single circuit with 3 phase + 1 spare and Optic Fiber Cable) whenever open cut method cannot be adopted (if required) (for single circuit with 3 cable core in each circuit+1 spare).

Earth work in excavation for burried cable trenches/foundations including dressing of sides and ramming of bottoms, lift upto 2.5 mtr. including taking out the excavated soil & backfilling of jhiri with watering & ramming ,timbering & shoring ( wherever required ) disposal of surplus excavated soil as directed with all lead and lift including barricading, providing danger board/diversion board, lighting, reflectors etc. (Normal Soil)

Providing and laying of Cement concrete including curing etc. using stone aggregate 40 mm nominal size (Crusher broken) in foundation plinth, excluding the cost of shuttering using 1 cement:4 sand: 8 stone aggregate ( for equipment foundation, junction box etc.)

P&F cement concrete in RCC work in foundation , rafts, footings, strap beam, base of columns etc. including curing , compaction, finishing with rendering in cement sand mortar 1:3 (1 Cement:3 sand) and making good the joint, excl the cost of centering and shuttering and reinforcement M:20 grade mix 1:1.5:3 (1 cement: 1.5 Sand: 3 Graded stone aggregate 20 mm nominal size (For equipment foundation, junction Box, culverts etc.)

Brick wall works, if required

Providing and fabricating steel reinforcement for R.C.C. work bending ,placing in position and binding complete including cost of binding wire in foundation ,raft footing ,strap beams base of column etc., up to plinth level hot rolled deformed (I.S.1139) cold twisted (I.S.1786)bars (For equipment foundation, junction box \ etc.)

Centering and shuttering with plywood or steel plates including strutting, propping bracing both ways with wooden members and removal of formwork for superstructure up to 4.5m height above plinth level for (For equipment foundation, junction box etc.)

Providing & Fixing of steel febrication made of angles, tees, square bars or other flats black pipe with hold fast and fittings complete as per design @ drawing including cutting welding & fabrication with priming coat of redoxide.

Providing,Laying & Jointing RCC class NP-2 Non Pressure pipes (IS:458 Mark) of approved make with collars, jointed with CM 1:2 or having Spigot & socket ends with flexible rubber rings joint including testing of joints etc. complete: 450 mm D.

Providing & Fixing of Reinforced Ferro Cement Cable Trench Covers designed for 'A' & 'AA' loading duly marked on cover with adequate reinforcement having thickness 75mm to 100 mm anti corrosive bitumen pained MS plate Rim & MS lifting hooks admixtures like plasticizer bond -improving compound, shrinkage resistance compound, abrasion resistant complete as per approved design ( For cable joint box) (For any span)

Providing & Laying HDPE pipe heavy duty of approved make jointed with solvent cement [ to be used for horizontal direct drilling (trenchless digging/ road crossing)]

(i) 250 mm dia.(for single circuit with 3 cable core in each circuit + 1 Spare)

(ii 100 MM dia for Optical Fibre Cable

Supply and laying inter locking RCC cable covers as per approved drawing

Supply, spreading of clean river sand in the cable trench and cable joint pit as per specification.

Providing & Fixing Cable Route Marker along the route of cable at the spacing of 50 meter etc. as per drawing and site requirement.

RR Stone Masonry in F/P csm 1:4

Plastering 20 mm thickness csm 1:6

Providing & laying plane cement concrete M20 Grade

Charges of conducting pre-commissioning tests as per specification and successful commissioning of circuit.

OPGW cable & accessories

Stringing of 24 fibre (DWSM) OPGW Fibre Optic cable, re-installation of hardware set for 24 Fibre OBGW Fibre optic cabling Including all cble fittings and accessories accept Joint box

Installation hardware set for above 24 fiber optic cabling including of all cable fittings and accessories except joint box.

Joint Box (24 fiber)

Desstringing of conductor/ Earth wire

(A) Destringing upto ACSR panther conductor : Dismantling of vibration dampers and armour rods, removal of conductor from clamps and fitting in rollers,detensioning,dehoisting of insulator string as required and collecting the material & depositing the same in our store and stacking.

(i) Single conductor

(B) DeStringing of earth wire : Dismantalling of earth bond ,Vibration damper Declipping & fitting of roller detensioning and collecting the material and deposite the same in our store and stacking

ERECTION OF SUB-STATION STEEL STRUCTURES columns, Beams ,lighting mast and equipment structures (excluding Circuit Breakers and nuts & bolts, washers etc from site store to locations Their assembly, placing on foundation, fixing of template, with Foundation, fixing of template,. with foundation bolts as required Leveling and preparing for grouting as required but excluding Grouting, erection after grouting and tightening & punching of nuts & bolts. (Maximum height of structures up to 20 meters)

Add: Any other item bidder may require to complete the installation work as per specification requirements

Rajesh Power Services Pvt Ltd

Kay Cee Energy and Infra Private Limited

Polycab India Limited

Polycab India Limited

Rajesh Power Services Pvt Ltd

FINOLEX J-POWER SYSTEMS PVT. LTD.