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| # | Company | Amount | Rank | Status |
|---|---|---|---|---|
| 1 | L1₹19.5 CrAdmitted-Finance | ₹19.5 Cr | L1 | Admitted-Finance |
| 2 | L2₹28.2 CrAdmitted-Finance | ₹28.2 Cr | L2 | Admitted-Finance |
| 3 | L3₹32.5 CrAdmitted-Finance | ₹32.5 Cr | L3 | Admitted-Finance |
| 4 | L4₹39.4 CrAdmitted-Finance | ₹39.4 Cr | L4 | Admitted-Finance |
| 5 | Rejected-Technical | - | - | Rejected-Technical Not Acceptable |
| Sl No | Description | Qty | Unit | ENERINFRA PRIVATE LIMITED L2 | JSIW INFRASTRUCTURE PRIVATE LIMITED L3 | Apra Infraprojects L4 | mastek engineering private limited L1 |
|---|---|---|---|---|---|---|---|
| 0.00BALANCE PIPELINE LAYING & HDD WORKS FOR URAN-USAR PIPELINE | |||||||
| 1.00METALLIC MATERIALS AND CORROSION | |||||||
| 2.00Magnetic Cleaning and Electronic Geometry Pigging | |||||||
| 3.00 | Mobilisation/ Demobilisation of pigging tools, tackles, consumables, accessories and personnel by Contractor at work site including but not limited to magnet pigs, electronic geometry pigs and pig tracking device, temporary launcher and receiver as per Specification and other provision of the bid document including supply of material, equipment, manpower, etc. as required for geometry inspection and magnet cleaning in accordance with the EIL Specification C378-000-06-41-EGP-0001:
A) Mobilisation
B) Demobilisation
NOTE: Lumpsum charge is applicable for Mobilization and Demobilization charge only, and not for the entire Magnetic Cleaning and EGP charge. | 1 | Lumpsum | 3,49,999 ₹3.5 L | 60,000 ₹60,000 | 3,00,000 ₹3 L | 4,75,000 ₹4.8 L |
| 4.00 | Magnetic Cleaning:
Running of adequate no. of Magnet Pigs for pipeline including pig tracking for each segment, preparation of site report as per Specification and provisions of the bid document. | 15,000 | m | 79 ₹11.8 L | 18 ₹2.7 L | 30 ₹4.5 L | 38 ₹5.7 L |
| 5.00 | Electronic Geometry Pigging:
Running of adequate no. of Electronic Geometry Pig (Caliper) including pig tracking for each segment, preparation of site report on pipeline, data analysis at Contractors facility as per Specification and provisions of the bid document. | 15,000 | m | 179 ₹26.9 L | 24 ₹3.6 L | 85 ₹12.8 L | 76 ₹11.4 L |
| 6.00 | Defect Verification:
Defect verification at a max. of 3 locations for each segment inspected including supply of all tools, tackles, instruments, personnel and their transportation, all earth work, repair of pipeline coating wherever exposed, backfilling, work complete in all respect as per direction of engineer-in-charge.
NOTE: Unit EACH signifies each segment of the pipeline. | 1 | each | 44,999 ₹44,999 | 1,08,000 ₹1.1 L | 10,000 ₹10,000 | 2,85,000 ₹2.9 L |
| 7.00 | Final Report:
Preparation of final work report as per agreed format and submission to Client / Client's Consultant in total of 4 copies. | 1 | Lumpsum | 1,49,999 ₹1.5 L | 60,000 ₹60,000 | 50,000 ₹50,000 | 47,500 ₹47,500 |
| 8.00CATHODIC PROTECTION | |||||||
| 9.00Temporary Cathodic Protection System | |||||||
Updated dates
Tender Value
Refer Docs
EMD Value
₹27.8 L
Closing Date
29 Jan 2026, 3:00 pmClosed
VIBHOR JAIN
Plot No B 35 36 Sector 1 Noida Uttar Pradesh 201301
BALANCE PIPELINE LAYING WORKS INCLUDING HDD WORKS FOR URAN USAR PIPELINE PROJECT
2026_GAIL_262078_1
GAIL/NOIDA/CnP/PROJ/UUPL/25-72
Open Tender
Oil/Gas
180 days
URAN USAR
Please refer Tender documents.
8 documents required · 8 mandatory
₹0
₹27.8 L
Yes
ONLINE THROUGH MS TEAMS
12 Mar 2026
9 Jan 2026
30 Jan 2026
9 Jan 2026
29 Jan 2026
15 Jan 2026
13 Jan 2026
BALANCE PIPELINE LAYING & HDD WORKS FOR URAN-USAR PIPELINE
METALLIC MATERIALS AND CORROSION
Magnetic Cleaning and Electronic Geometry Pigging
Mobilisation/ Demobilisation of pigging tools, tackles, consumables, accessories and personnel by Contractor at work site including but not limited to magnet pigs, electronic geometry pigs and pig tracking device, temporary launcher and receiver as per Specification and other provision of the bid document including supply of material, equipment, manpower, etc. as required for geometry inspection and magnet cleaning in accordance with the EIL Specification C378-000-06-41-EGP-0001: A) Mobilisation B) Demobilisation NOTE: Lumpsum charge is applicable for Mobilization and Demobilization charge only, and not for the entire Magnetic Cleaning and EGP charge.
Magnetic Cleaning: Running of adequate no. of Magnet Pigs for pipeline including pig tracking for each segment, preparation of site report as per Specification and provisions of the bid document.
Electronic Geometry Pigging: Running of adequate no. of Electronic Geometry Pig (Caliper) including pig tracking for each segment, preparation of site report on pipeline, data analysis at Contractors facility as per Specification and provisions of the bid document.
Defect Verification: Defect verification at a max. of 3 locations for each segment inspected including supply of all tools, tackles, instruments, personnel and their transportation, all earth work, repair of pipeline coating wherever exposed, backfilling, work complete in all respect as per direction of engineer-in-charge. NOTE: Unit EACH signifies each segment of the pipeline.
Final Report: Preparation of final work report as per agreed format and submission to Client / Client's Consultant in total of 4 copies.
CATHODIC PROTECTION
Temporary Cathodic Protection System
Survey, Design, Detail Engineering, Supply, installation, testing and commissioning, Post commissioning surveys, interference mitigation of the cathodic protection system of the pipeline. All work shall be carried out conforming to the scope of work, design basis, data sheets, specifications, standards, drawings, etc as per the provisions of GCC, SCC and specification no: B378-200-06-45-CSW-03 Rev.0
ELECTRICAL WORKS
MISCELLANEOUS CONTROL GEAR
Installation, testing and commissioning of miscellaneous surface mounted industrial/FLP control gear such as lighting/power panel, push button stations, motor starter, communication equipment, junction boxes, panels, plugs, sockets, including supply of necessary hardware, touch up painting including supply of paint, including transportation from store/yard to site at the place of installation, unpacking, (excluding fixing of cable glands and cable terminations), including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
Weight of the unit up to 5 kg.
Weight of the unit above 5 kg. but upto 20 kg.
ANCHOR FASTENERS
Supply, drilling in RCC and fixing of metallic anchor fasteners for supporting of cable trays and miscellaneous electrical switchgear of following sizes, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
TESTING AND COMMISSIONING OF MOTORS
Testing and commissioning of safe area/ FLP motor operated valve actuators with integral starter of different sizes, checking of all interface connections, local/remote controls, settings of limit and torque switches, no load/full load running, including all labour and materials, as per specifications of this tender and directions of Engineer-in-Charge.
Safe area/FLP motor operated valve actuators.
SUPPLY OF MV CABLES
Supply of 1100 V grade, Copper Conductor,XLPE insulated and armoured, cables of following sizes as per EIL standard specification No. 6-51-0051, data sheets, specifications of this tender and directions of Engineer-in-Charge.
2 C x 2.5 sq. mm
3 C x 2.5 sq. mm
2 C x 4 sq. mm
3 C x 4 sq. mm
Supply of 1100 V grade, Aluminium Conductor, XLPE insulated and armoured, cables of following sizes as per EIL standard specification No. 6-51-0051, data sheets, specifications of this tender and directions of Engineer-in-Charge.
2 C x 25 sq. mm
3 C x 25 sq. mm
3.5 C x 35 sq. mm
3.5 C x 50 sq. mm
Supply of 1100 V grade, Copper Conductor, Individual pair shielded & Overall shielded, twisted pair/triad, XLPE insulated, Armored, FRLS outer-sheathed cables of following sizes as per EIL standard specification No. 6-51-0052, data sheets, specifications of this tender and directions of Engineer-in-Charge.
12 Pair x 2.5 sq. mm
LAYING OF CABLES
Laying of cables (using cable pulling by motorized winch with torque limits) of different voltage grade and types of the following overall diameters in ready trays/trenches/supported on structure/pull through pipes including supply and fixing of stainless steel strip number tags, supply and fixing of GI saddles & saddle bars, trefoil clamps (for single core cables) etc., including transportation from store/yard to site at the place of installation, unpacking, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge
Cables with OD upto 20 mm.
Cables with OD above 20 mm but upto 30 mm.
Cables with OD above 30 mm but upto 40 mm.
END TERMINATIONS
Termination of XLPE insulated armoured power cables (up to 1100 V grade) and connection of leads excluding the supply of cable glands and lugs but including fixing of cable glands, supply and fixing of PVC shrouds for outdoor terminations, cutting and stripping of cable insulation, crimping the lug on to the conductor, clamping of the cable-cores, marking with wire number, ferrules etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
Cables with OD upto 20 mm.
Cables with OD above 20 mm but upto 30 mm.
Cables with OD above 30 mm but upto 40 mm.
Cables with OD above 40 mm but upto 50 mm.
Termination of communication, fire alarm & control paired cables and connection of leads excluding the supply of cable glands and lugs but including fixing of cable glands, supply and fixing of PVC shrouds for outdoor terminations, cutting, stripping of cable insulation, crimping the lug on to the conductor, clamping of the cable- cores, marking with wire number, ferrules etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
All sizes from 1P to 4P and upto 2.5 sq. mm
All sizes from 11P to 15P and upto 2.5 sq. mm
G.I. & PVC PIPES
Supply and laying of following sizes of G.I. Pipes (medium) in required length fixed on steel, concrete or similar structure, laid in trenches, ready to be buried in concrete including cutting, threading, bending and similar works, supply of clamps, small iron structures, spacers and installation of seats, plugs, bushings etc., small civil works, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
STRUCTURAL STEEL
Supply, fabrication, galvanising and installation of base frames, supports for switchgear, and brackets for miscellaneous electrical equipments, cable and cable tray supports out of rolled MS sections, pipes, plates etc. including welding, bolting, rivetting, supply of necessary anchor bolts and grouting etc., including breaking walls, floors etc. for structures as required including supply of all GI hardware materials, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. (Any item weighing up to 1 kg. or less shall neither be measured nor paid).
CABLE - TRAYS
Supply and installation of prefabricated hot dip galvanised steel cable trays, fabricated out of hot rolled sheet steel with rigid welded construction ladder type with a rung as per std. 7-51-0333, of approved make and cable tray fittings, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
300 mm wide Straight run cable tray.
600 mm wide Straight run cable tray.
Horizontal bends for 300 mm wide tray with 1000 mm bending radius.
Vertical outside bends for 300 mm wide tray with 1000 mm bending radius
Installation of following galvanised slotted channel trays of 2 mm thickness and 50 mm high for supporting cables, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
100 mm wide.
CABLE GLANDS
Supply of nickel-plated, flame proof IIA/IIB double compression type brass cable glands, suitable for out door terminations of armoured PVC cables of following overall diameter (excluding termination and connection of cables), including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
Cables with OD upto 20 mm.
Cables with OD above 20 mm but upto 30 mm.
Cables with OD above 30 mm but upto 40 mm.
Supply of nickel plated brass single compression cable glands of following overall diameter (excluding termination and connections of cables), including drilling of suitable holes in equipments for fixing purposes etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
Cables with OD upto 20 mm.
Cables with OD above 20 mm but upto 30 mm.
Cables with OD above 30 mm but upto 40 mm.
Cables with OD above 50 mm but upto 60 mm.
Supply and fixing of FLP(IIA/IIB) blocking plugs for blocking unused cable entries with following diameter in outdoor electrical equipment including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
Cables with OD up to 20 mm
Cables with OD above 20 mm but upto 30 mm
Cables with OD above 30 mm but upto 40 mm
MARKERS
Supply and installation of cable markers as per std. 7-51-0301, for underground cable runs with 14 SWG enamelled steel plate with white lettering on jade green background inclusive of providing and fixing supports, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
Supply and installation of earth pit markers for directly buried GI pipe electrodes as per std. 7-51-0101 with 14 SWG enamelled steel plate engraved with white letters BURIED, EARTH ELECTRODE on JADE green background complete with support and foundation, including all labour and materials, as per approved drawings, specifications of this tender and direction of Engineer-in-Charge.
CABLE LUGS
Supply of crimping type long barrel tinned copper lugs with circular/sector shaped barrel for following conductor sizes, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
All sizes upto 10 sq. mm
All sizes from 16 to 35 sq. mm
LIGHTING POLES
Supply and installation of Lighting Poles for floor mounting as per std. 7-51-0201, including all civil works, excavation, foundation, disposal of surplus earth, providing shoring, strutting and dewatering if required and including supply of cement, steel, GI pipes, base plates, paint and all sundry materials as required, including painting, (excluding supply and installation of control gear box/junction box), but including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
Lighting poles including supply and connection of wires upto fixtures for safe areas.
Lighting poles for hazardous areas.
Supply and installation of street lighting poles (single bracket/double bracket) including built in marshalling box and necessary wire/cable running from marshalling box to the lighting fixture, cable termination and connection, fixing of cable glands and lugs, including all civil works, excavation, foundation, disposal of surplus earth, providing shoring, strutting and dewatering if required and including supply of cement, steel, GI pipes, base plates, paint and all sundry materials as required, including painting, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
Poles as per std. 7-51-0235 sht. 1 of 2
HAZARDOUS AREA LIGHTING FIXTURES AND ACCESSORIES
Installation, connection, testing and commissioning of following types of flame proof/Div.2 lighting fixtures and accessories, including cable termination and connection, fixing of cable glands, lugs, including supply of necessary hardwares, including transportation from store/yard to site at the place of installation, unpacking, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
Well glass type pole mounting type for Ground Level.
Flood light fixtures.
4-way, junction box.
Supply of following FLP/Div.2 lighting fixtures complete with lamps, requisite FLP cable glands, plugs and necessary control gear as per EIL standard specification No. 6-51-0061, data sheet for lighting fixture schedule, including all albour and materials, specifications of this tender and directions of Engineer-in-Charge.
Type FLP-LED-1 Fixtures.
Type FLP-LED-5 Fixtures.
Supply and installation of adapters for Platform and ground pole mounted lighting fixtures as per EIL std.no.7-51-0221, approved drawings, specifications of this tender and directions of Engineer-in-Charge.
SAFE AREA LIGHTING FIXTURES
Supply, installation, testing and commissioning of following energy efficient lighting fixtures and connecting to wiring junction box/marshalling box complete with lamps and necessary control gear including supply of all connected materials like flexible conduit, clamps, supports, chains, anchor fastners, bolts, nuts and washers etc. as required, including supply and fixing of cable glands, lugs, including all labour and materials, as per approved drawings, data sheet for lighting fixture schedule, EIL installation standards, specifications of this tender and directions of Engineer-in-Charge.
Type LED ST-4 Fixtures.
Type LED FD-1 Fixtures.
Type LED FD-2 Fixtures.
JUNCTION BOXES (OUTDOOR / INDOOR TYPE)
Supply and installation of dust and vermin proof G.I. sheet steel (1.6 mm thick) junction box WP type suitable for outdoor/indoor installation with number of outgoing ways as under, complete with PVC connectors, supply and fixing of cable glands, including supply of required size and number of terminals, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
LIGHTING / POWER PANELS AND DISTRIBUTION BOARDS
Supply, installation, connection, testing and commissioning of flame proof weather proof lighting/power panels (for gas group IIA/IIB) as per EIL std. spec. 6-51-0008, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
40 A, 4 pole incomer MCB isolator and RCCB and 6 Nos. outgoing double pole MCBs (upto 20 A).
Supply, installation, connection, testing and commissioning of safe area lighting/power panels, surface/flush mounting type, wall mounting type in dust tight (with hinged cover) sheet steel enclosure having 4 pole incomer and single pole MCB (9 kA type) for outgoing circuit control with complete wiring, including cable termination, connection and fixing of cable glands, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
40 A, 4 pole incomer MCB isolator and RCCB and 6 Nos. outgoing single pole MCBs (upto 20 A).
WIRING
Circuit wiring in non-hazardous areas using (size given below), copper conductor, XLPE insulated, FRLS outer sleeve cables (third core for earthing), from lighting/power panel/distribution junction box, excluding the supply of cable, junction boxes and cable glands but including termination and connection, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
3 C x 2.5 sq. mm
Circuit wiring in hazardous areas using (sizes given below) copper conductor, XLPE insulated, FRLS outer sleeve armoured cables (third core for earthing) from lighting/power panel/distribution junction box onwards, excluding the supply of cables, junction boxes and cable glands but including fixing of cable glands, supply and fixing of clamps, cable terminations and connections, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
3 C x 2.5 sq. mm
EARTH ELECTRODES
Supply, Installation, Testing and Commissioning of maintenance free Chemical earth electrode complete with earth pit and all necessary materials including excavation of earth pit, filling with maintenance free chemical for ease of operation and maintenance, back filling, providing necessary brick work, connections, including all labour and materials as per approved drawings, specifications of this tender and directions of engineer-in-charge
EARTH STRIPS
Supply, installation and connection of following GI earthing strip along the cable trenches or cable trays or fixing to walls or structures including welding at joints, providing anti-corrosive paint or bitumen and jute covering for welded portion, clamping and necessary hardware for connecting, etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
Supply, installation and connection of following GI earthing strip buried individually at a depth of 500 mm including welding at joints, providing anti-corrosive paint or bitumen and jute covering for welded portion, clamping and necessary hardware for connecting, excavation and refilling etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
EARTHING CONNECTION
Connecting individual equipment to the earth strip or earth plate with following sizes of G.I. wire / G.I. wire rope including the supply of G.I. wire /G.I. wire rope, lugs, conductors, connecting to the G.I. strip or earth plate and necessary hardware for connection, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
3/8" dia (10 mm) flexible rope.
5/8" dia (16 mm) flexible rope.
8 SWG GI Wire.
EARTH PLATES
Supply, installation and connection of GI earth plates as per std. 7-51-0103, complete with anchor bolts, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
GI earth plate as per std. 7-51-0103.
LAYING OF COMMUNICATION / FIRE ALARM CABLES
Horizontal and vertical laying/pulling through of communication/fire alarm cables of the following overall diameters in ready trays/trenches/conduits or supported on structures including supplying and fixing of GI saddle and saddle bars, stainless steel strip number tags, including transportation from store/yard to site at the place of installation, unpacking, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge
Cables of overall dia. upto 35 mm.
Cables of overall dia. above 35 mm.
CIVIL WORKS/M.S. CHEQUERED PLATE
Excavation and backfilling of trenches for cables and earth strip etc. , for a maximum depth of 1.5 m, shoring, shuttering and dewatering (if necessary) including consolidation and disposal of surplus earth up to a distance of 30 m, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. (Excavated trench dimensions shall be measured).
Excavation and backfilling of trenches in all types of soil except rock.
Excavation and backfilling of trenches in all types of soil including rock.
Supply and spreading of approved fine river sand/stone dust in cable trenches, including all labour and materials, specifications of this tender and directions of Engineer-in-Charge.
Stone dust grading Zone-II, grading limits as per IS-383.
Supply and spreading of approved FLY ASH BRICKS - TYPE-5 of 75 mm thickness in cable trenches for cable protection, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. (Actual area of laid brick surfaces shall be measured).
Bricks.
Providing and laying plain cement concrete for all depths below and up to a plinth level in foundations including tamping, ramming, vibrating, curing, shuttering etc. all as specified in any shape, position, thickness and finishing the top surface rough or smooth as specified and directed, including supply of all materials and all complete for concrete of M-15 grade with 20 mm and down size graded crushed stone aggregates, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
Plain cement concrete.
Supply, fabrication and installation of 6 mm thick M.S. chequered plate for covering floor cut- outs/cable trenches etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.
6 mm thick M.S. chequered plate.
MISCELLANEOUS
Supply of 1100V grade Fire survival cables, copper conductor, EPR or equivalent material with glass mica tape and armoured, cables of sizes 3C x 4 sq. mm as per EIL standard specification no. 6-51-0051, data sheets, specifications of this tender and directions of Engineer-in-Charge.
Supply of 1100V grade Fire survival cables, copper conductor, EPR or equivalent material with glass mica tape and armoured, cables of sizes 3P x 2.5 sq. mm as per EIL standard specification no. 6-51-0052, data sheets, specifications of this tender and directions of Engineer-in-Charge.
Fire proofing of cables including supply of all fire proofing paint, including all labour and materials, as per IEC-60331, specifications of this tender and directions of Engineer-in- Charge. (Actual area of surface painted shall be measured).
ELECTRICAL WORKS
SUPPLY OF MV CABLES
Supply of 1100 V grade, Copper Conductor, PVC insulated and armoured, cables of following sizes as per EIL standard specification No. 6-51-0051, data sheets, specifications of this tender and directions of Engineer-in-Charge.
2 C x 2.5 sq. mm
INSTRUMENTATION
PRESS.INSTRUMENTS (Incl. supply of Impulse pipe/Tubing material)
Installation of Pressure Transmitters/ Pressure Switches (with or without Pulsation Dampener, Overrange Protector)/ Diaphragm seal type Pressure Transmitters/ Diaphragm seal type Pressure Switches including mounting on Yoke/ Surface, supply of piping & tubing materials such as valves, fittings, pipes, tubes, compression fittings as per specifications enclosed, supply of supports for capillary, supply and erection of supports for impulse lines wherever required, fabrication and installation of manifolds/ impulse lines with supports as per Standard indicated below, laying of capillary on supports, hydraulic testing and painting of supports but exclusive of Supply of Instrument, all Electrical/ Pneumatic connections, Yoke and Calibration.
In Carbon Steel as per Standard 7-52-0437/0438/1131/1132
TEMPERATURE TRANSMITTERS (REMOTE MOUNTED)
Thermocouple/ RTD element with thermowell, along with Temperature Transmitter remote mounted. Installation of transmitter including mounting on yoke, fabrication and erection of supports with clamps and laying of extension/RTD cable upto thermocouple, termination of cables at both ends, painting of supports but exclusive of Supply of Instruments, Cable, Yoke and Calibration.
Temperature Transmitter with RTD (Skin type)
DETECTOR SYSTEMS
Installation of Fire and Gas detectors/monitors, beacon lights and hooters including earthing of Fire and Gas detector, supply of supports but exclusive of Supply of Detectors, Yoke and Calibration.
LEL Detectors
Beacon Lights
Installation of panels / cabinet / consoles
Installation of panels / cabinet / consoles inside control room / Satellite rack room with or without instruments of following sizes but exclusive of pneumatic/ electrical connections, supply of panels / cabinet / consoles and installation of base frame and painting of the same.
Size < 2200x1200x800mm > 2200x1000x800mm
CALIBRATION/ TESTING
Cleaning, calibration of the instruments listed below including removal of instrument from reinstalled locations like panels, enclosures, racks, field etc., and fixing them back in respective places, providing equipments, necessary test jig, Instrument Air, Nitrogen Cylinders, test reports, all consumable, except for special imported test equipments for electronic instruments to be supplied by owner if available.
Pressure transmitters
Temperature Transmitters
LEL Detectors
LOOP CHECKING
Loop checking (excluding calibration/ testing) of the instruments listed below including verifying the functional performance of all elements comprising the loop, thereby ensuring proper interconnections and operation, with all other specifications inline with clause 4.13 of Standard specification for Erection tender 6-52-0060.
Pressure transmitters
Temperature Transmitters
Gas Detectors
Hooter / Beacon
Miscellaneous Instruments / Transmitters
Pig Signaller (Ultrasonic type)
SUPPLY ITEMS
Supply of Instrument items as per specifications enclosed elsewhere in the Tender.
Floor Mounted type Telemetry Interface Cabinet (TIC) Size 2200 x 800 x 800 mm along with IS barrier, Power supply units termination hardware, duly wired.
Portable Calibrator for LEL Detector/Fire Detector
Beacon Lights suitable for hazardous area with reset push button
Triad Cable as per Standard Specification 6-52-0046, Size 1T X 1.5 mm2 , IS, FR
Triad Cables as per Standard Specification 6-52-0046 Size 8 T X 1.5 mm2, IS, FR, Orange in colour
Restriction Orifice Plates
Temperature Element (Skin Type RTD)
Pressure Transmitter
Weatherproof & Flameproof 1.5" NPT Plugs
Weatherproof & Flameproof 1/2" NPT Plugs
Weatherproof & Flameproof 3/4" NPT Plugs
Weatherproof & Flameproof 1" NPT Plugs
LEL Gas Detector
Signal Cable as per Standard Specification 6-52-0046 size, 1P X 1.5 mm2, IS, FRLS
Signal Cable as per Standard Specification 6-52-0046 size 6P X 1.5 mm2, IS, FRLS
Control cables as per Standard Specification 6-52-0046 size 6P X 1.5 mm2 , NIS, FRLS
Supply of Temperature Transmitter
Supply of Junction boxes of various types and specifications
Junction Box, Weatherproof type for 6 Pair Cable
Junction Box, Weatherproof + Flameproof (Gas Groups -IIC) type for 8 Triad Cable
Supply of Cable glands of various types and specifications
Double compression type Cable gland, weatherproof + Flameproof (Gas Group IIC) type,Ni plated Brass material with PVC shroud, 1 1/2" NPTM
Double compression type Cable gland, weatherproof + Flameproof (Gas Group IIC) type,Ni plated Brass material with PVC shroud, 1" NPTM
Double compression type Cable gland, weatherproof + Flameproof (Gas Group IIC) type,Ni plated Brass material with PVC shroud, 1/2" NPTM
Double compression type Cable gland, weatherproof + Flameproof (Gas Group IIC) type,Ni plated Brass material with PVC shroud, 3/4" NPTM
Weatherproof Cable gland,Ni plated Brass material with PVC shroud, 1 1/2 " ET with check nut
Weatherproof Cable gland,Ni plated Brass material with PVC shroud, 1" ET with check nut
JUNCTION BOX INSTALLATION
Installation of weatherproof junction boxes including supply, fabrication and installation of supports, installation of junction boxes, supply of 14 SWG GI wire (max. length 10 m per Junction Box), laying and connection, screwing plugs for unused entries and painting but exclusive of supply of junction boxes and glands/ fittings.
For cable size 6P x 0.5/1.0/1.5/2.5 mm² / 16 AWG Signal/FF/Alarm/ Control
Installation of weatherproof and flameproof junction boxes including supply, fabrication and installation of supports, installation of junction boxes, supply of 14 SWG GI wire (max. length 10 m per Junction Box), laying and connection, screwing plugs for unused entries and painting but exclusive of supply of junction boxes and glands/ fittings.
For cable size 8T x 1.5/ 2.5 mm² RTD/ Gas Detector
LAYING OF CABLES
Laying of instrumentation cables for signal, alarm, shutdown, control and signal cable on ducts, main trays, perforated trays, angle trays, trenches (including opening of cable duct covers if required through IRCs {Instrument Road Crossings}) including clamping, glanding the cables, termination at both ends including shield/ drain/ communication wire, providing and fixing identifying tags and megger testing but exclusive of supply of cables and erection of ducts, main tray, perforated tray/ angle trays and preparation of cable trench.
Signal / Alarm / Control Cables of cable sizes 1P x 1.5 / 2.5 mm²
Signal/ Alarm/ Control Cables of cable sizes 12C / 6P x 1.5 / 2.5 mm²
Laying of thermocouple/ RTD/ LEL Detector/ H2S Detector cables on ducts, main trays, perforated trays, angle trays, trenches (including through IRCs {Instrument Road Crossings}) including opening of cable duct covers if required clamping, glanding the cables, termination at both ends including shield/ drain/communication wire providing and fixing of identifying tags and megger testing but exclusive of supply of multi cables and erection of ducts, main tray, perforated tray/angle tray and preparation of cable trench.
1 Triad/ Quad x 1.5 mm² RTD/ LEL Cable
8 Triad/ Quad x 1.5 mm² RTD/ LEL Cable
Laying of power cables on ducts, main trays, perforated trays, angle trays, trenches (including through IRCs) including opening of cable duct covers if required clamping, glanding the cables, termination at both ends including shield/ drain/ communication wire providing and fixing of identifying tags and megger testing but exclusive of supply of multi cables and erection of ducts, main tray, perforated tray/ angle tray and preparation of cable trench
For cable size 2C/3C x 2.5 mm²
TRENCH WORK
Excavation of trenches for burying the cable, preparation of same for laying of cable, filling with sand, laying of brick, back filling and compacting of the excavated earth as per specifications including supply of sand and bricks and as per cable trench layout and removal of surplus earth as per instructions of Engineer- in-Charge.
Trench size 500 mm (W) x 700 mm (D)
EARTHING
Supply, laying and termination of both ends of earthing cables from earth grid pit to the DCS/ Local panels/ Barrier earth bus bars in trays/ conduits/ trenches as required.
At both ends of earth grid/ Instruments of GI wire (12 AWG) in trays and conduits as required excluding earth-pit preparation and electrode installation.
STRUCTURAL
Supply and Erection of prefabricated Galvanised Iron perforated trays and its supports including tees, bends and elbows as per drawing.
Tray of 100mm (W) X 30mm (H)
Tray of 60mm (W) X 20mm (H)
GENERAL SITE WORK
Supply of Yoke supports for transmitters/ preamplifiers (wherever applicable) including supply, fabrication and erection of instrument yoke of all types and painting of yoke supports but exclusive of mounting of Instrument on supports.
2" Yoke supports as per standard 7-52-0101
Supply and installation of Pre-fabricated FRP canopies for local instruments, transmitters, junction box etc. including supports.
Sun shields for local panels/ cabinets
Identification of instrument items wherever required including supply of approved colour of paint/ paints (Fluorescent), painting of tag number (approx 25-50 mm high) on instrument item like transmitter, switches, level gauges, control valves etc. as specified by Engineer-in-Charge.
Identification of instrument items
TELECOMMUNICATION WORKS
OPTICAL FIBRE CABLE INSTALLATION
Submission of OFC alignment sheets, as-built drawings and all documentation in accordance with the specifications.
Supply & installation of OFC distance markers (metal plates on pipeline markers) at all pipeline marker locations as per specifications and direction of CLIENT/CONSULTANT.
Supply of Jointing closures, Factory acceptance testing, storage, and transportation to site, loading, unloading, jointing of OFC all complete as per specifications provided in the bid document and direction of CLIENT/CONSULTANT.
Supply and installation of Jointing Pit, including sand, OFC joint identification marker, back filling as required etc. all complete
Supply and installation of Blowing pits, including sand, backfilling as required etc. all complete
Supply and installation of Electronic marker system consisting of:
Electronic Marker
Marker locator
Site acceptance Testing of the laid OFC, all complete as per specification and direction of CLIENT/CONSULTANT.
Supply of following Optical Fibre Cables (OFC) including FAT, storage, transportation to site, loading, unloading etc. all complete
24 fibres, single mode, compliant to ITU-T G.652 , Optical Fibre Cable
Supply of Permanently lubricated HDPE conduit for following sizes in required length of pressure rating 6 kgf/cm2 to be laid in pipeline trench or in separate trench directly or inside CS conduit including FAT, storage, transportation to site, loading, unloading etc. all complete
Duct with nominal diameter 40 mm or less
Supply, installation, testing and commissioning of fibre-optic patch panel (light interface unit or fibre-termination closure), wall-mounted type in dust tight enclosure with hinged cover, end termination/splicing of fibre-optic cables, including supply & installation of loop box (1000 mm (H) x 1000 mm (W) x 200 mm (D)), patch-cord, pigtail, including all labour and materials all complete for following FO cables
FO cable with 17 or more fibres
Laying of permanently lubricated HDPE conduit in pipeline trench, testing of laid HDPE conduit, blowing of OFC through the conduit including excavation as required, padding, backfilling, supply and use of all materials required, including warning mats, HDPE conduit, etc. all complete as per specification and direction of CLIENT/CONSULTANT
Installation of OFC in pipeline trench or in separate trench directly and through CS/HDPE conduits as required, excavation as required, padding, backfilling etc. Supply and use of all materials required, including warning mats, HDPE conduits, etc. all complete as per specifications provided in the bid document & as per direction of CLIENT/CONSULTANT.
Installation and Laying of OFC through permanently Lubricated HDPE conduit (which is sub-ducted in CS conduit) including supply and use of all materials required like couplers, end plug etc. all complete as per the job specification (Supply & Installation of CS Conduit are covered in the Pipeline laying Section of the tender)
Installation & laying of OFC in separate trench directly or through HDPE/CS conduit by blowing method, trenching and excavation as required, padding, backfilling, restoration of land & other constructions, as applicable to original conditions etc., including supply and use of all materials required like warning mats, couplers, end plugs etc. all complete
Supply & installation of OFC route marker (Metallic Marker) on the Optical Fibre Cable laying route inside the terminals as per specifications and direction of CLIENT/CONSULTANT.
EQUIPMENT - PACKAGE
INSTALLATION OF FIELD ASSEMBLED FREE ISSUE PACKAGES COMPRISING OF KNOCKED DOWN EQUIPMENT: Handling and transportation of Package consisting of single or multiple skids including interconnecting piping between skids from Owner's storage point to work site/contractor's stores. Assembly of sub-assemblies, placing the equipment on foundations/structures, levelling, aligning, fixing of foundation bolts, providing (including supply) packing/shim plates, chipping and dressing of foundations, grouting (including supply and applications of grout material), cleaning and flushing of equipment with water, draining and drying with compressed air, erection of vendor's supplied loose inter- connecting piping including instruments, piping accessories and supports, wherever required. Purging the line with air/gas as per the instruction of Package supplier (wherever applicable), installation of insulation in all respects wherever applicable on equipments and piping as per Vendor drawings, application of touch-up paint (if required) after erection and assembly at site, providing manpower for carrying out pre-commissioning, commissioning and testing under the supervision guidance of Manufacturer's/Owner's personnel and rectifying defects, if any and completing the work in all respects as per drawing(s), specifications, scope of work and instructions of engineer in charge for each equipment including drives and accessories listed below :
Emergency Evacuation Equipment (EEE) System (3MT weight approx.) at SV-1003.
PIPELINES
LAYING/ INSTALLATION OF STEEL PIPELINE
ROU Management ROU management of entire pipeline route , during preconstruction survey, opening of ROU and maintenance of ROU upto completion of entire Mainline works (including CP and Telecom works); all type of liasoning/coordination with local people/villagers, farmers, land owners or any other person/ institution etc. directly or indirectly linked with the pipeline/affected by the pipeline laying activities for ensuring hindrance-free construction works at site; obtaining NOC from respective land owner(s), farmers etc. as and when required; Liasoning/Coordination and obtaining work permits, NOC from various statutory authorities having jurisdiction for execution of the crossings and complying with all stipulations/ conditions/ recommendations of the said authorities.
Laying/ Installation of line pipe, associated fittings and accessories, etc. as per specifications, standards, drawings, other provisions of Contract and Instructions of Engineer-in-Charge, including but not limited to carrying out the following: "Receiving and taking-over", safe handling, loading, transportation and unloading of Owner supplied Free Issue Materials (as applicable) from designated place(s) of issue/ dump site(s) to Contractor's own stock-yard(s) including stringing the pipeline in Standard Right-of-Use (ROU) / Right of Way (ROW), Arrangement of all additional land required for Contractor's storage, fabrication, access for construction (other than Owner provided ROU); supply of all materials (except Owner supplied materials, as applicable), consumables, equipment, labour, etc; Staking and installation of construction markers, clearing, grubbing, grading (as required) of Standard Right-of-Use (ROU) / Right of Way (ROW); Cutting Trees, if required; Counting the number and type of trees cut in presence of DFO/ concerned authorities and keeping record thereof; Trenching to all depths and to a width to accommodate the pipeline with/ without optical fiber cable/cable conduit as specified in Scope Document by excavation in all types of soil/ strata (including Normal Strata/ Hard Strata/ Hard Rock, as defined subsequently) & terrain(s), including additional trenching for seismic and other areas as specified, blasting, chiseling or otherwise cutting etc.; Providing Warning Devices (Mat/ Tape or Mesh), as required; Providing trench padding as required with sand/ graded earth approved by Engineer-in-Charge; Carrying out repairs of pipe and coating defects not attributable to Owner; Thorough internal cleaning of all pipes by suitable methods to remove debris, shots, grits etc.; Stringing of line pipes along Standard ROU/ ROW including providing straw bags, soft padding/sand padding; Aligning, bending, cutting and beveling (as required) of pipes for welding and field adjustments, NDT of re-beveled area, welding, carrying out destructive & non- destructive testing of welds required as per approved NDT specifications (including radiography) and providing all requisite equipment, labour, supervision, materials, films, consumables etc.; carrying out repairs of weld joints as required, carrying out re- radiography and other non-destructive tests on repaired joints, etc.; Installation of carrier pipe including concrete coated pipes (wherever required) at all crossings including roads/ canals/ nala/ water crossings etc. (except at crossings those are specifically covered separately in this SOR) by open cut or Jacking/ boring method including pre-testing as required; Carrying out installation of carrier pipe in the casing pipe at cased crossings (excluding supply and installation of casing pipes, covered separately); Coating of all field weld joints, long radius bends, buried fittings etc.(as applicable); Lowering the pipelines in trench including providing sand bag separators for parallel pipelines at the specified spacing (when applicable), adhering to all safety norms implied by the ROU/ ROW authority (as applicable), providing required padding over and around the pipeline with sand/graded material approved by Engineer-In-Charge (in rocky areas), backfilling with available approved excavated material and/or other suitable soil approved by Engineer-In-Charge; Supply and installation of slope breaker as per specifications and drawings in steep slope areas, wherever required; Carrying out hydrostatic testing including air cleaning, flushing, filling, gauging, pressurization of complete pipeline in various test sections as approved by Engineer-In-Charge to the specified test pressure, providing all equipment, pumps, fittings, instruments, dead weight tester, all types of pigs etc., and services, supervision, labour, consumables, arranging adequate quantity of water of suitable quality required for hydrostatic testing including supply of corrosion inhibitor, air, etc. as required, locating of leaks and rectification of defects attributable to Contractor, re-testing after rectification, successful completion of hydro-testing of pipeline (Controlled De-watering etc. covered elsewhere in the SOR); including all tie-in(s) with the pipeline/ piping installed by others including cutting of test header, re- beveling as required; Carrying out all temporary, ancillary, auxiliary works and all incidental works required to make the pipeline ready for pre-commissioning; Repair of defects recorded during EGP/gauge plate run or otherwise including cutting, beveling, welding, NDT (including Radiography/ X Ray check shots, as applicable), field joint coating etc. as applicable; Final clean-up and restoration of right of use/ right of way including obtaining work permits/ NOC from respective statutory authorities as required and disposal of debris and returning all surplus material to designated disposal areas/ Company storage yard, as directed by Engineer-In-Charge; Restoration of land, facilities and boundary wall etc. at associated facilities dismantled/damaged by the Contractor during construction; Obtaining work permits/ NOC from various statutory authorities having jurisdiction and complying with all stipulation/conditions/recommendation of the said authorities; Preparation of As-Built drawings, pipe-book and other records. SOR shall be read in conjunction with drawings, scope of work, specifications, standards and other provisions of contract document. All above works for buried pipeline as per following details:
Scope of Work Installation of Pipeline (Line Pipe Free issue from Owner) OFC Conduit to be installed Yes (PL SOR includes trenching works only. OFC works as per Other Department SOR) Pipe Material Grade API 5L Gr. X-52 PSL 2 Pipe OD 323.9 mm Type of External Coating 3LPE Type of Internal Coating Epoxy Type of Soil/Strata Normal Strata (Soft Soil/ Sand/ Clay/ Silty Sand/ Silty Clay etc.) Type of Terrain Generally Flat Wall Thickness 6.5 mm
Scope of Work Installation of Pipeline (Line Pipe Free issue from Owner) OFC Conduit to be installed Yes (PL SOR includes trenching works only. OFC works as per Other Department SOR) Pipe Material Grade API 5L Gr. X-52 PSL 2 Pipe OD 323.9 mm Type of External Coating 3LPE Type of Internal Coating Epoxy Type of Soil/Strata Hard Rock Type of Terrain Generally Flat Wall Thickness 6.5 mm
LR BEND INTERNAL COATING Internal Coating of LR Bends as per Job Specification no. B378-200-83-41-SP-0078 (Job Specification for Internal Coating of Line pipes). Pipe Size- 12.75 Inch
Unit rate over and above item no. 01PP.1.1.1/ 01PP.2.1.1 (as applicable) for supply of specified and approved quality of sand (for station approaches) or approved quality of cohesion-less soil as backfill material like graded sand, morrum, silty sand etc. (for seismic zones along pipeline route) including supply of sand or approved quality of backfill material like graded sand /other types of soil etc. in place of available excavated material and/ or other suitable soil as per applicable standards/ specifications, including backfilling of excavated trench for specified length after laying of pipeline and optical fiber cables/ cable conduit, including transportation of backfill material over all distances and disposal of surplus excavated soil. All work shall be executed as per following details:
Type of Backfill Station Approach Pipe OD 323.9 mm Distance of Transport Not Applicable
ANTI-BUOYANCY MEASURES FOR PIPELINE
Unit rate for additional work over and above item no. 01PP.1.1.1/ 01PP.2.1.1 (as applicable) for supply of all consumables and materials and application of continuous concrete weight coating on pipes of all wall thicknesses except weld joints and/or design, manufacture and supply of Non-biodegradable geo-textile bags and installation of geo-textile bags duly filled with gravel/ stone ballast on pipelines of all thicknesses as mentioned below and/or supply of all consumables and materials including supply of 3 mm thick HDPE sheets, fabrication and installation of concrete saddle weights on pipelines of all wall thicknesses as mentioned below in all areas of work except waterbody crossings covered separately, and performing all works as per scope of work, specifications, standards and instructions of Engineer-in-Charge and other provisions of Contract document. All work shall be executed as per following details:
Type of Protection Geo-textile Bags Pipe OD 323.9 mm Concrete Weight Thickness Not Applicable (for Geo-textile/Concrete Saddle) mm
Type of Protection Concrete Weight Coating Pipe OD 323.9 mm Concrete Weight Thickness 40 mm
SOIL STABILIZATION
Unit rate for additional works over and above item no. 01PP.1.1.1/ 01PP.2.1.1 (as applicable) for supply, fabrication and installation for protection and stabilization of banks of water crossings or stabilization of soil in hilly areas including supply of all materials, equipment, consumables, manpower and performing works as per drawings, scope of work, specifications, standards and any additional provision specific to job requirements as per instructions of Engineer-in-Charge and provisions of Contract. All work shall be executed as per following details:
Works Related to Bank Stabilization
ROCK SHIELDING IN ROCKY AREAS
All works for Supply and installation of Rock Shield mesh around pipeline in rocky areas as per scope of work, provisions of Contract document and as per instructions of Engineer-in-charge
Pipe OD 323.9 mm
INSTALLATION OF CASING PIPE & CS CONDUIT
Installation of Casing pipe & CS Conduit for OFC (Including/ Excluding supply of casing pipe as defined in below & refer SOW for further details) by jacking/ boring or open cut for rail, road, drain, nala or canal crossings wherever required (as defined in SOW) (including 500µm of Epoxy coating on Casing Pipes, vent & drain pipes and CS Conduit as required) in all types of soil/ strata (including Normal Strata/ Hard Strata/ Hard Rock, as defined subsequently) & terrain(s) separately for carrier pipes and fiber optic cable/cable conduit, supply of all other Contractor supplied materials viz. casing insulators and casing end seals, materials for casing vents and drain assemblies etc., including transportation, supply of all other materials, equipment, consumables, man-power, welding including visual inspection of all weld joints, installation of casing insulators, end seals, vents and drain- off pipes, backfilling and restoration as original of the facility crossed and performing all works as per drawings, scope of work, specifications, standards and instructions of Engineer-in-Charge and provisions of Contract document.
Scope of Work Supply & Installation of CS Conduit Pipe OD 168.3 mm Material Grade API 5L Gr. B/ IS 3589 Grade Fe 410/ IS 3589 Grade Fe 450 Method of Crossing Open Cut Type of Soil/Strata Normal Strata (Soft Soil/ Sand/ Clay/ Silty Sand/ Silty Clay etc.) Thickness 6.40 mm
INSTALLATION OF PIPELINE BY TRENCHLESS TECHNIQUE (USING HORIZONTAL DIRECTIONAL DRILLING)
Complete work for all type of crossings (RIVER/CANAL/ DRAIN/ NALA/ ROAD/ RAILWAY/ UTILITY) (between the limits as indicated in the drawing/ Scope of work) in all types of soil/ strata (including Normal Strata/ Hard Strata/ Hard Rock, as defined subsequently) including all additional drilled lengths necessitated by Contractor's design and based on site conditions, carrying out geo-technical investigation, carrying out topographical and hydrological survey and collection of data to establish the bed of the water body (for River/ Unlined waterbody); calculation of scour depth of water body crossings (for River/ Unlined Waterbody), including construction design calculation and engineering of the crossing for all types of crossings, "Receiving and taking-over", handling, loading, transportation and unloading of externally corrosion coated/ bare line pipes (as applicable) from designated place(s) of issue/ dump site(s) to Contractor's own stock-yard(s)/ work site; mobilization and de- mobilization at site(s), supply of all materials as per "Scope of Supply" all consumables, equipment, manpower, other resources, temporary acquisition of additional land as required for string preparations/ all other works, and execution of, but not limited to, the following works in accordance with specifications, drawings; preparation of all necessary construction drawings for Owner's approval, Preparation of detailed construction method statement, calculations and installation procedures, Strings preparation including welding, NDT of welds and re-beveled areas, radiography, weld repair and re-test, pre-hydro testing of completed string, corrosion coating of field joints with HDD sleeves, inspection of corrosion coating and repair of defects, installation of pipeline string by Horizontal directional drilling, Supply & Installation of 168.3mm size, 6.4 mm thk., API 5L Gr. B/ IS 3589 Fe 410 CS conduit for OFC (including 500µm of epoxy coating on CS Conduit as required) below the lowest level of the crossing including cover by separate horizontal directional drilling to the correct profile as per approved drawings and specification, Post-installation hydrotest including leaks and repair of defects and retesting, etc. for defects attributed to Contractor's faulty work, safe disposal of corrosion Inhibited water and bentonite, Supply, fabrication and construction of protective fencing as required; supply, fabrication and erection of pipeline markers; Restoration and clean-up etc., Preparation of as-built drawings and other records etc. All other works not specifically listed herein, but required as per drawings, scope of work, specifications, standards and provision of contract document, calculations, and instruction of Engineer-in- Charge, leading to successful completion of works. Notes: 1. Length of HDD shall be measured as actual curvilinear length between tie-ins at entry and exit. 2. Payment shall be made on pro rata basis for any Increase/ decrease in HDD length.
Miscellaneous HDD Any Crossings (Waterbody/Road/River etc.) which are not in list of HDD crossings, However due to site constraints and execution difficulties may be executed via HDD as per Instruction of Engineer-in-charge. All works as per Item no. 01PP.9.1 above, Scope of Work Installation of Pipeline (Line Pipe Free issue from Owner) Pipe Material Grade API 5L Gr. X-52 PSL 2 Pipe OD 323.9 mm Type of Crossing Waterbody/Road/Rail/ Any other Type of Soil/Strata Normal Strata (Soft Soil/ Sand/ Clay/ Silty Sand/ Silty Clay etc.) or Hard Strata Crossing Name Miscellaneous Chainage of Crossing NA Pipe Wall Thickness 6.5 mm.
Scope of Work Installation of Pipeline (Line Pipe Free issue from Owner) Pipe Material Grade API 5L Gr. X-52 PSL 2 Pipe OD 323.9 mm Type of Crossing Waterbody Type of Soil/Strata Normal Strata (Soft Soil/ Sand/ Clay/ Silty Sand/ Silty Clay etc.) Crossing Name Mangroves Chainage of Crossing 16.172 km Pipe Wall Thickness 6.5 mm
Scope of Work Installation of Pipeline (Line Pipe Free issue from Owner) Pipe Material Grade API 5L Gr. X-52 PSL 2 Pipe OD 323.9 mm Type of Crossing Waterbody Type of Soil/Strata Normal Strata (Soft Soil/ Sand/ Clay/ Silty Sand/ Silty Clay etc.) Crossing Name Mangrove, Nala - CRZ Chainage of Crossing 17.27 km Pipe Wall Thickness 6.5 mm
Scope of Work Installation of Pipeline (Line Pipe Free issue from Owner) Pipe Material Grade API 5L Gr. X-52 PSL 2 Pipe OD 323.9 mm Type of Crossing Waterbody Type of Soil/Strata Normal Strata (Soft Soil/ Sand/ Clay/ Silty Sand/ Silty Clay etc.) Crossing Name Mangrove, Nala - CRZ Chainage of Crossing 19.77 km Pipe Wall Thickness 6.5 mm
Scope of Work Installation of Pipeline (Line Pipe Free issue from Owner) Pipe Material Grade API 5L Gr. X-52 PSL 2 Pipe OD 323.9 mm Type of Crossing Waterbody Type of Soil/Strata Normal Strata (Soft Soil/ Sand/ Clay/ Silty Sand/ Silty Clay etc.) Crossing Name Mangrove+Nala - CRZ Chainage of Crossing 21.65 km Pipe Wall Thickness 6.5 mm
Scope of Work Installation of Pipeline (Line Pipe Free issue from Owner) Pipe Material Grade API 5L Gr. X-52 PSL 2 Pipe OD 323.9 mm Type of Crossing Waterbody Type of Soil/Strata Normal Strata (Soft Soil/ Sand/ Clay/ Silty Sand/ Silty Clay etc.) Crossing Name Nala+Mangrove - CRZ Chainage of Crossing 23.512 km Pipe Wall Thickness 6.5 mm
Scope of Work Installation of Pipeline (Line Pipe Free issue from Owner) Pipe Material Grade API 5L Gr. X-52 PSL 2 Pipe OD 323.9 mm Type of Crossing Waterbody Type of Soil/Strata Normal Strata (Soft Soil/ Sand/ Clay/ Silty Sand/ Silty Clay etc.) Crossing Name Nala+Mangrove & Nala+Mangrove Chainage of Crossing 24.5 km Pipe Wall Thickness 6.5 mm
Scope of Work Installation of Pipeline (Line Pipe Free issue from Owner) Pipe Material Grade API 5L Gr. X-52 PSL 2 Pipe OD 323.9 mm Type of Crossing Waterbody Type of Soil/Strata Normal Strata (Soft Soil/ Sand/ Clay/ Silty Sand/ Silty Clay etc.) Crossing Name Nala+Mangrove - CRZ Chainage of Crossing 25.536 km Pipe Wall Thickness 6.5 mm
Scope of Work Installation of Pipeline (Line Pipe Free issue from Owner) Pipe Material Grade API 5L Gr. X-52 PSL 2 Pipe OD 323.9 mm Type of Crossing Waterbody Type of Soil/Strata Normal Strata (Soft Soil/ Sand/ Clay/ Silty Sand/ Silty Clay etc.) Crossing Name Nala+Mangrove - CRZ Chainage of Crossing 25.536 km Pipe Wall Thickness 6.5 mm
Scope of Work Installation of Pipeline (Line Pipe Free issue from Owner) Pipe Material Grade API 5L Gr. X-52 PSL 2 Pipe OD 323.9 mm Type of Crossing Waterbody Type of Soil/Strata Normal Strata (Soft Soil/ Sand/ Clay/ Silty Sand/ Silty Clay etc.) Crossing Name Nala+Mangrove Chainage of Crossing 27.784 km Pipe Wall Thickness 6.5 mm
Scope of Work Installation of Pipeline (Line Pipe Free issue from Owner) Pipe Material Grade API 5L Gr. X-52 PSL 2 Pipe OD 323.9 mm Type of Crossing Waterbody Type of Soil/Strata Normal Strata (Soft Soil/ Sand/ Clay/ Silty Sand/ Silty Clay etc.) Crossing Name Road+Nala+Mangrove - CRZ Chainage of Crossing 27.408 km Pipe Wall Thickness 6.5 mm
Scope of Work Installation of Pipeline (Line Pipe Free issue from Owner) Pipe Material Grade API 5L Gr. X-52 PSL 2 Pipe OD 323.9 mm Type of Crossing Waterbody Type of Soil/Strata Normal Strata (Soft Soil/ Sand/ Clay/ Silty Sand/ Silty Clay etc.) Crossing Name Creek Chainage of Crossing 14.129 km Pipe Wall Thickness 6.5 mm
Scope of Work Installation of Pipeline (Line Pipe Free issue from Owner) Pipe Material Grade API 5L Gr. X-52 PSL 2 Pipe OD 323.9 mm Type of Crossing Waterbody Type of Soil/Strata Normal Strata (Soft Soil/ Sand/ Clay/ Silty Sand/ Silty Clay etc.) Crossing Name Patalganga River Chainage of Crossing 15.143 km Pipe Wall Thickness 6.5 mm
Scope of Work Installation of Pipeline (Line Pipe Free issue from Owner) Pipe Material Grade API 5L Gr. X-52 PSL 2 Pipe OD 323.9 mm Type of Crossing Waterbody Type of Soil/Strata Normal Strata (Soft Soil/ Sand/ Clay/ Silty Sand/ Silty Clay etc.) Crossing Name Bhogeshwari River Chainage of Crossing 20.696 km Pipe Wall Thickness 6.5 mm
Scope of Work Installation of Pipeline (Line Pipe Free issue from Owner) Pipe Material Grade API 5L Gr. X-52 PSL 2 Pipe OD 323.9 mm Type of Crossing Waterbody Type of Soil/Strata Normal Strata (Soft Soil/ Sand/ Clay/ Silty Sand/ Silty Clay etc.) Crossing Name Mangroves & Nala Chainage of Crossing 23.85 km Pipe Wall Thickness 6.5 mm
Scope of Work Installation of Pipeline (Line Pipe Free issue from Owner) Pipe Material Grade API 5L Gr. X-52 PSL 2 Pipe OD 323.9 mm Type of Crossing Waterbody Type of Soil/Strata Normal Strata (Soft Soil/ Sand/ Clay/ Silty Sand/ Silty Clay etc.) Crossing Name Mangrove+Nala+Road+Mangrove Chainage of Crossing 17.6 km Pipe Wall Thickness 6.5 mm
INSTALLATION OF PIPELINE BY TRENCHLESS TECHNIQUE (USING SHALLOW HDD)
Complete work for crossings by shallow Horizontal Directional Drilling method in accordance with specifications, drawings and as per approved Horizontal Directional Drilling Design & Methodology, in concurrence with Site/ Owner siting valid reasons for opting Shallow HDD instead of open cut/ boring as defined in Design Basis, Scope of Work, Drawings etc. Installation of coated pipeline across canal/ drain/ road/ other crossings by shallow horizontal directional drilling method in Normal Strata (Soft Soil/ Sand/ Clay/ Silty Sand/ Silty Clay etc.), including all additional drilled lengths necessitated by Contractor's engineering, design & based on site conditions; Mobilization and demobilization; Trial pit(s) for underground utility identification, Preparation of ramps and temporary launching and receiving pit(s) at entry & exit side of rig & restoration of the same after completion of work, Engineering, Preparation of crossing drawings and detailed construction method statement; supply of all materials as per "Contractor's Scope of Supply, all consumables, equipment, machinery, manpower and other resources; acquiring all additional land required for Contractor's storage, fabrication & construction; Carrying out inspection and repairs including supply of all repair materials; Handling, transportation and unloading of Company supplied coated line pipes; Preparation of string including welding, NDT of welds and re-beveled areas, radiography, weld repair and re-test, pre-post hydro-testing of completed string; Cutting of pipes, if required; including NDT of cut ends, Installation of pipeline and HDPE duct pipe as required by shallow horizontal directional drilling to the specified depth as per approved methodology; Disposal of corrosion inhibited water & bentonite as directed by Engineer In charge; Restoration and clean-up etc.; Preparation of as-built drawings, documents and other records etc.; Obtaining NOCs from relevant authorities & owners; Obtaining approval from Company for the design, engineering, calculations, drawings & documents; Carrying out all works in accordance with Scope of Work/ Standard/ Job specifications, drawings, in compliance to statutory authorities requirement & all provisions of the tender document and as per instructions of Company/ Engineer-In-charge.
Scope of Work Installation of Pipeline (Line Pipe Free issue from Owner) Pipe Material Grade API 5L Gr. X-52 PSL 2 Pipe OD 323.9 mm Pipe Wall thickness 6.5 mm
PERMANENT MARKERS
Supply, fabrication and installation of following types of permanent markers along the route including all associated civil works such as excavation in all types of soil, construction of pedestals and grouting with concrete, clearing, supply and application of approved color & text and quality of primer and paint, stencil letter cutting for numbers, direction, chainage etc., restoration of area to original condition and performing all works as per drawings, scope of work, specifications, standards and instructions of Engineer-in-Charge. Note: The painting of all markers shall conform to environments specified as per scope of work and protective coating specification.
Type of Marker Aerial Marker
Type of Marker Direction Marker
Type of Marker Kilometer Marker
Type of Marker Navigable Waterway Marker
Type of Marker Pipeline Warning Marker
Type of Marker ROU Boundary Marker
FABRICATION OF LR BENDS
Transportation of Company supplied free issue or Contractor procured bare line pipes to fabrication shop, fabrication of long radius bends, testing and transportation to worksite(s)/workshop(s) including loading, unloading and handling as per Scope of work and other provisions of the Contract as per the following details
Pipe OD 323.9 mm Angle of Bend 0 to 15 ° Radius of Bend R=6D Pipe Material API 5L Gr. X-52 PSL 2 Wall thickness of Mother Pipe 7.5 mm
Pipe OD 323.9 mm Angle of Bend 16 to 30 ° Radius of Bend R=6D Pipe Material API 5L Gr. X-52 PSL 2 Wall thickness of Mother Pipe 7.5 mm
Pipe OD 323.9 mm Angle of Bend 31 to 45 ° Radius of Bend R=6D Pipe Material API 5L Gr. X-52 PSL 2 Wall thickness of Mother Pipe 7.5 mm
Pipe OD 323.9 mm Angle of Bend 46 to 60 ° Radius of Bend R=6D Pipe Material API 5L Gr. X-52 PSL 2 Wall thickness of Mother Pipe 7.5 mm
Pipe OD 323.9 mm Angle of Bend 61 to 75 ° Radius of Bend R=6D Pipe Material API 5L Gr. X-52 PSL 2 Wall thickness of Mother Pipe 7.5 mm
Pipe OD 323.9 mm Angle of Bend 76 to 90 ° Radius of Bend R=6D Pipe Material API 5L Gr. X-52 PSL 2 Wall thickness of Mother Pipe 7.5 mm
REPAIR OF DEFECTS (ATTRIBUTABLE TO OWNER)
Repair of defects in Pipes/ Line Pipes Repair of defects in pipes/ line pipes (by Cutting and re-beveling including NDT of re-beveled area or by Jack out) of all thicknesses and external coating noted at the time of taking delivery by Contractor, including performing all works as per specifications, scope of work, standards and directions of Engineer-In-Charge, supply of all repair material and inspection.
Type of Repair by Cutting and re-beveling including NDT (for dent exceeding 3mm in depth) Pipe OD 323.9 mm
Type of Repair by Jack out for dents in bevels (for dent between 1 mm and 3 mm in depth) Pipe OD 323.9 mm
Repair of Holiday/ Cosmetic defects in Coating Supply of all coating repair materials as per the requirements of the relevant specifications, supply of all consumables, utilities, equipment, and all manpower required, pipe cleaning and surface preparation, repairing of coating defects (resulting in holiday in coating) and testing including all handling, transportation, etc. for line pipes, performing all works necessary for the completion of the works strictly in accordance with the relevant specifications and instructions of Engineer-in-Charge. This rate shall be applicable per sq. cm of the exposed steel area and/ or damaged coating area, as applicable.
Type of Repair Repair of Cosmetic defects Type of Coating 3LPE
Type of Repair Repair of Holiday Type of Coating 3LPE
LEAKS/ BURSTS (ATTRIBUTABLE TO OWNER)
Repair of Leaks/ Bursts in Pipeline All works for locating any major leak/burst (occurred during hydrostatic testing) or any minor leak by sectionalizing or any other methods which cannot be located by visual means, including necessary repairing/ replacing defective pipe length, including cutting and removing out defective pipes, transportation, pretesting of replacement pipe and welding into mainline, NDT of welds and re-beveled area, repair and re-testing of defective welds, coating/ painting of welded joints, clean-up, retesting the pipeline/ pipe segment including providing all necessary equipment, labour, materials, consumables and inputs other than Owner supplied materials and performing all works as per drawings, scope of work, specifications, standards enclosed with the Contract and directions of Engineer-in-Charge. Note: 1. This rate is applicable for manufacturing defects in Company/ Owner supplied material only.
Type of Leak Major Leak (detected by visual method) Pipe OD 323.9 mm
Type of Leak Minor Leak (detected by sectionalizing) Pipe OD 323.9 mm
Repair of Leak/ Burst in Terminal Piping All works for repair of leak/burst (occurred during hydrostatic testing) by necessary repairing/ replacing defective pipes/ fittings/ flanges etc., including cutting and removing out defective items, transportation, welding, NDT of welds and re-beveled area, repair and re-testing of defective welds, coating/ painting of welded joints, clean-up, retesting the pipe segment including providing all necessary equipment, labour, materials, consumables and inputs other than Owner supplied materials and performing all works as per drawings, scope of work, specifications, standards enclosed with the Contract and directions of Engineer-in-Charge. Note: 1. This rate is applicable for manufacturing defects in Company/ Owner supplied material only.
IDLE TIME PRESERVATION WORKS
Idle time preservation of Pipeline and Associated facilities: Preservation of complete pipeline and associated facilities and its maintenance by filling and pressurizing with nitrogen including supply and maintenance of nitrogen or by filling and pressurizing with corrosion inhibited water including supply and maintenance of water with regular dosing of inhibitor to maintain the effectiveness of the inhibitor water (along with disposal of corrosion inhibited water at a proper/ suitable location, after due preservation works) and supply of all consumables, all equipment, man- power, etc., complete as per the requirements of specifications, scope of work, standards, other provisions of Contract document and instructions of Engineer-in- Charge as per following details:
Type of Preservation By Filling Nitrogen Pressure (Bar(g)) 2.0 Pipe OD 323.9 mm Period Up to 3 Month
Type of Preservation By Filling Nitrogen Pressure (Bar(g)) 2.0 Pipe OD 323.9 mm Period 3 to 6 Month
Type of Preservation By Filling Corrosion Inhibited Water Pressure (Bar(g)) 2.0 Pipe OD 323.9 mm Period Up to 3 Month
Type of Preservation By Filling Corrosion Inhibited Water Pressure (Bar(g)) 2.0 Pipe OD 323.9 mm Period 3 to 6 Month
PRE-COMMISSIONING AND COMMISSIONING ASSISTANCE FOR PIPELINES
Carrying out pre-commissioning activities and pre-commissioning checks to the specified acceptance criteria, making the entire pipeline system including stations ready for commissioning, providing assistance during the complete duration of commissioning operations, supply of all equipment, man-power, consumables, including all type of pigs and required quantity of nitrogen (if & as required), materials for all temporary works and performing all associated works, complete as per the relevant specifications, scope of work, standards, other provisions of Contract document and instructions of Engineer-in-Charge
Pre-Commissioning Works as per details: Type of Activity Dewatering Pipe OD 323.9 mm
Pre-Commissioning Works as per details: Type of Activity Swabbing Pipe OD 323.9 mm
Pre-Commissioning Works as per details: Type of Activity Drying Pipe OD 323.9 mm
Pre-Commissioning Works as per details: Type of Activity Inertisation by Nitrogen Pipe OD 323.9 mm
Commissioning Assistance : All works for Commissioning assistance as per details below: Pipe OD 323.9 mm
PIPELINE INFORMATION MANAGEMENT SYSTEM
Execution of all works for Pipeline Information Management System as defined in Scope of Work & specification(s) enclosed with the tender document.
PIPING WORKS IN DESPATCH/ RECEIPT/ INTERMEDIATE PUMPING/ COMPRESSOR/ INTERMEDIATE PIGGING/ SV/ SLV/ BLOCK VALVE/ TAP OFF STATIONS
Installation of Sectionalizing Valve (Ball Valve) as below: Installation Buried End Type Butt Welded Operation Electro Hydraulic Actuated Size 323.9 mm Rating 300#
FABRICATION, ERECTION, INSTALLATION AND TESTING OF PIPING
All works for installation of all above ground terminal/ station piping at all elevations and below ground at all depths for DT/ RT/ IP/ IPS/ Compressor/ Sectionalizing Valve Station(s)/Station Block Valves/Tap off/Station limit valve (SLV)/ In Stations including tapping(s) inside terminals/ station as indicated in Scope document, in all type of terrain and soil including receiving and taking over of all Owner supplied materials from Owner's designated place(s) of issue, transportation including loading, unloading, handling from Owner's designated place(s) of issue to Contractor's owned/ hired stock yard(s)/ work site(s)/ work shop(s) including arranging all necessary intermediate storage area(s) thereof, as required; supply of all materials (except those specified subsequently in SOR) equipment, consumables etc. as defined in Contractor's scope of supply, and their transportation to the work site(s); performing all above ground/buried piping fabrication works including cutting, edge preparation, (inclusive of grinding the edges of pipes, fittings, flanges etc. to match with the matching edges of uneven/ different thickness wherever required), fit up, bending, pre-heating wherever required, welding, threading etc.; erection of pipes of all types and thickness over sleepers, overhead racks and at all other elevations; hook-up with equipment nozzles; installation and supporting of all type of valves up to size of 1.5" NB, all types of inline/ online instruments such as pressure/thermal safety valves(other than those covered separately in subsequent SOR), fittings of all sizes i.e. flow tees, insulating joints, blow down type QOEC, LR Bends, Pig Signalers, elbows, reducers, tees, 'O' lets, flanges, blind flanges, spectacle blinds, spacers and blinds, tappings for pressure instruments, thermo wells, hoses and hose couplings of all sizes, as applicable, sample connections, flame arrestors as applicable, vents and drains required for process and hydro-testing purposes etc.; fixing of all types of gaskets (including gaskets for RJ flanges), stud bolts and nuts, jack screw etc. of all sizes including torque tightening as applicable; Carrying out all temporary, ancillary & auxiliary piping works; fabrication of strainers of sizes up to 1.5” NB; carrying out non-destructive testing (excluding specific radiography works covered subsequently in SOR) including radiography, magnetic particle/ liquid penetration etc. as required; hook-up with existing piping/pipeline installed by others as per drawings wherever required; weld repairs/retesting; cleaning and flushing by water/ compressed air, carrying out hydrostatic test, pneumatic test, valve functional test and any other type of testing as specified, de-pressurizing, dewatering, drying by compressed air if applicable; pre-commissioning and providing commissioning assistance for process piping and commissioning of non-process piping, if applicable; cutting of mainline/ pipeline/ terminal piping and beveling (if required), tie-in of valve assembly, including NDT of tie-in joints; excavation and filling in all types of soil including soft/hard rock for installation of piping/pipe supports; clean-up and restoration of site, preparation of as built drawings, documents and project records; transportation of surplus free issue materials to Owner's designated place(s); completing all works in all respects as per the IFC drawings, scope of work, specifications, standards and other provisions of Contract and instruction of Engineer-in-Charge. 1. This work is exclusive of all works associated with main pipeline covered above. 2. Installation of valves/ equipment etc. of size 2" NB and above will be paid separately as per items covered herein subsequently. 3. All works for piping supports will be paid separately as per items covered herein subsequently. 4. All others works pertaining to the Station (Architecture/ Civil/ Structural/ Electrical/ Instrumentation works etc.) shall be as per rates indicated elsewhere in the tender document.
Pipe OD 60.3 mm Pipe Material Grade ASTM A 333 Gr. 6 Installation Above Ground Wall thickness (mm)/ Schedule 5.54
Pipe OD 114.3 mm Pipe Material Grade ASTM A 333 Gr. 6 Installation Above Ground Wall thickness (mm)/ Schedule 6.02
INSTALLATION OF VALVES/FLOW METERS/ STRAINERS/ SCRAPER TRAPS/ EQUIPMENT/ SKIDS
Receiving and taking over of all Owner supplied/ Free Issued materials, equipment including skids from Owner's designated place(s) of issue, transportation including loading, unloading, handling from Owner's designated place(s) of issue to Contractor's owned/ hired stock yard(s)/ work site(s)/ work shop(s) including arranging all necessary intermediate storage area(s) thereof, as required; supply of all materials, equipment, consumables as defined in Contractor's scope of supply and its transportation to the work site(s);installation of valves, flow meters, strainers, scraper traps including QOEC, equipment, skids etc., supply and fixing of gaskets, stud bolts, nuts of all sizes including torque tightening as applicable, leveling, aligning, installation and assembly of accessories, including accessories for actuators, making electrical/ pneumatic connections for such actuators, if any, by bolting/threading or welding of pipes at all elevations, hook up works with others facilities as necessary as per P&ID, testing, completing all works in all respects as per drawings, scope of work, specifications, standards, other provisions of Contract and directions of the Engineer-in-Charge. For all Instrumentation items, details/ specifications/ datasheets are covered elsewhere in the tender document.
Installation of Valve (Ball/ Plug/ Gate/ Globe/ Check/ PCV/FCV/SDV/Butterfly) as below: Installation Above Ground End Type Flanged Operation Manual Size 60.3 mm Rating 300#
Installation of Valve (Ball/ Plug/ Gate/ Globe/ Check/ PCV/FCV/SDV/Butterfly) as below: Installation Above Ground End Type Flanged Operation Manual Size 114.3 mm Rating 300#
Installation of Valve (Ball/ Plug/ Gate/ Globe/ Check/ PCV/FCV/SDV/Butterfly) as below: Installation Above Ground End Type Butt Welded Operation Manual Size 114.3 mm Rating 300#
Installation of Valve (Ball/ Plug/ Gate/ Globe/ Check/ PCV/FCV/SDV/Butterfly) as below: Installation Above Ground End Type Butt Welded Operation Manual Size 60.3 mm Rating 300#
Installation of Valve (Ball/ Plug/ Gate/ Globe/ Check/ PCV/FCV/SDV/Butterfly) as below: Installation Buried End Type Butt Welded Operation Actuated (MOV) Size 323.9 mm Rating 300#
RADIOGRAPHY WORKS
Performance of radiographic inspection of piping of all types, sizes, thickness including providing or hiring of all necessary equipment, supply of all consumables including radiographic films and whatever else even though not expressly mentioned but required to perform the work as per specification and instructions of Engineer-in-Charge. All works shall be done as per details below:
Pipe OD 114.3 mm
Pipe OD 60.3 mm
Pipe OD 26.7 mm
PAINTING WORKS
Supply of paints, solvents and primers, preparation of surfaces and application of primer and finish paints suitable for Industrial/ Industrial Marine environment for above ground piping including valves & fittings as defined in contract document and as per standard specification for Surface preparation and protective coating, identification, lettering/ numbering, colour coding etc. as specified including rub down and touch up of shop primer or scrapping of shop primer wherever required and providing of scaffolding for all heights, labour, materials, tools and tackles, consumables, supervision etc. to complete the work in all respect as per Standard/ Job Specification, Drawings, Standards and instruction of Engineer-in-Charge. All works shall be done as per details below
Pipe OD 60.3 mm Painting Environment Industrial Marine
Pipe OD 114.3 mm Painting Environment Industrial Marine
PIPE SUPPORT WORKS
Supply of all materials required for fabrication of pipe supports & special supports including supply of bolts, nuts, washers, U Clamps, Wooden Blocks, Teflon Pads, SS Plates (as required) etc. as mentioned in the drawing/ standards and as defined in scope of work document, fabrication and erection of pipe/ equipment supports (for all sizes/ thickness) including shoes, pipes, cradles, turn buckles, T-posts for all types of guides, anchors, special supports for cold/hot insulated pipes etc. if applicable, all necessary equipment, consumables, labour etc. for completing all works, supply and application of paints and primers suitable for painting environment as defined in contract document and as per standard specification for Surface preparation and protective coating and completing the work as per drawings, scope of work, specifications, standards, other provisions of Contract and instruction of Engineer-in-Charge.
CS Structural Steel
SUPPLY OF ASSORTED PIPES
Supply, procurement and transportation to worksite(s)/workshop(s) including loading, unloading and handling for Assorted Pipes to be supplied by Contractor as per the requirement of PMS, data-sheets, scope of work, specifications and applicable addendum (if any), standards, instructions of Owner/ Engineer-in-Charge and other provisions of Contract. Supply of pipes as per EIL Specification No. 6-44-0051 (Technical notes for Pipes) & its addendum (if any), PMS & any other information forming the tender document as per the following details:
Make SMLS Standard ASME B 36.10 Ends Bevel Ended - ASTM Pipe Material Grade ASTM A 106 Gr. B (CHARPY) Pipe OD 60.3 mm Wall thickness (mm) / Schedule 5.54
Make SMLS Standard ASME B 36.10 Ends Plain Ended - ASME Pipe Material Grade ASTM A 333 Gr. 6 Pipe OD 26.7 mm Wall thickness (mm) / Schedule S160
SUPPLY OF FLANGES
Supply, procurement and transportation to worksite(s)/workshop(s) including loading, unloading and handling for Flanges to be supplied by Contractor as per the requirement of PMS, data-sheets, scope of work, specifications and applicable addendum (if any), standards, instructions of Owner/ Engineer-in-Charge and other provisions of Contract. Supply of flanges as per EIL Specification No. 6-71-0023, 6-71-0024, 6-44-0053 (Technical Notes for Flanges) & its addendum (if any), PMS & any other information forming the tender document, as per the following details:
Flanges for Piping (PMS) Type Socket Welded (SW) Face Raised Face(RF) Standard ASME B 16.5 Finish (AARH) 125-250 Rating 300# Material ASTM A 350 Gr. LF2 Cl. 1 Pipe OD 26.7 mm Wall thickness (mm)/ Schedule S160
Flanges for Piping (PMS) Type Weld neck (WN) Face Raised Face(RF) Standard ASME B 16.5 Finish (AARH) 125-250 Rating 150# Material ASTM A 350 Gr. LF2 Cl. 1 Pipe OD 26.7 mm Wall thickness (mm)/ Schedule S160
SUPPLY OF FITTINGS
Supply, procurement and transportation to worksite(s)/workshop(s) including loading, unloading and handling for Fittings to be supplied by Contractor as per the requirement of PMS, data-sheets, scope of work, specifications and applicable addendum (if any), standards, instructions of Owner/ Engineer-in-Charge and other provisions of Contract. Supply of fittings as per EIL Specification No. 6-71-0023, 6-71-0024, 6-44-0054 (Technical Notes for Fittings) & its addendum (if any), PMS & any other information forming the tender document, as per the following details:
Type ELBOW 90 DEG Ends/ Rating Butt Welded / Not Required Standard ASME B 16.9 Material ASTM A 420 GR.WPL6 (CHARPY) OD1 60.3 mm Wall thickness (mm)/ Schedule 1 XS OD2 NA mm Wall thickness (mm)/ Schedule 2 NA
Type ELBOW 90 DEG Ends/ Rating Socket Welded / 6000# Standard ASME B 16.11 Material ASTM A 350 Gr. LF2 Cl. 1 OD1 26.7 mm Wall thickness (mm)/ Schedule 1 NA OD2 NA mm Wall thickness (mm)/ Schedule 2 NA
Type ELBOW 90 DEG Ends/ Rating Socket Welded / 3000# Standard ASME B 16.11 Material ASTM A 350 Gr. LF2 Cl. 1 OD1 48.3 mm Wall thickness (mm)/ Schedule 1 NA OD2 NA mm Wall thickness (mm)/ Schedule 2 NA
Type FULL COUPLING Ends/ Rating Socket Welded / 6000# Standard ASME B 16.11 Material ASTM A 350 Gr. LF2 Cl. 1 OD1 26.7 mm Wall thickness (mm)/ Schedule 1 NA OD2 NA mm Wall thickness (mm)/ Schedule 2 NA
Type SOCKOLET Ends/ Rating Socket Welded / 6000# Standard MSS SP97 Material ASTM A 350 Gr. LF2 Cl. 1 OD1 114.3 mm Wall thickness (mm)/ Schedule 1 NA OD2 26.7 mm Wall thickness (mm)/ Schedule 2 NA
Type EQUAL TEE Ends/ Rating Socket Welded / 6000# Standard ASME B 16.11 Material ASTM A 350 Gr. LF2 Cl. 1 OD1 26.7 mm Wall thickness (mm)/ Schedule 1 NA OD2 NA mm Wall thickness (mm)/ Schedule 2 NA
Type CAP Ends/ Rating Socket Welded / 6000# Standard ASME B 16.11 Material ASTM A 350 Gr. LF2 Cl. 1 OD1 26.7 mm Wall thickness (mm)/ Schedule 1 NA OD2 NA mm Wall thickness (mm)/ Schedule 2 NA
SUPPLY OF VALVES
Supply, procurement and transportation to worksite(s)/workshop(s) including loading, unloading and handling for Valves to be supplied by Contractor as per the requirement of PMS, data-sheets, scope of work, specifications and applicable addendum (if any), standards, instructions of Owner/ Engineer-in-Charge and other provisions of Contract. Supply of valves (including commissioning spares (as applicable)) as per EIL Specification No. 6-71-0014 (Specification for Ball Valves), 6-71-0016 (Specification for Plug Valves), 6-71-0017 (Specification for Check Valves), 6-44-0052 (Technical notes for valves) & their addendum (if any), Job Specifications, Datasheets, VMS, PMS & any other information forming the tender document, as per the following details
Type Gate Valve Ends Socket Welded Standard BS EN 15761 Rating 800# Operation Manual Installation Above Ground LOCK OPEN Size 26.7 mm Datasheet No. 51003
Type Globe Valve Ends Socket Welded Standard BS EN 15761 Rating 800# Operation Manual Installation Above Ground Size 26.7 mm Datasheet No. 52003
Type Globe Valve Ends Socket Welded Standard BS EN 15761 Rating 800# Operation Manual Installation Above Ground Size 21.3 mm Datasheet No. 52003
Type Ball Valve Ends Flanged Standard BS EN 17292 Rating 300# Operation Manual Installation Above Ground Size 26.7 mm Datasheet No. 54403
SUPPLY OF GASKETS
Supply, procurement and transportation to worksite(s)/workshop(s) including loading, unloading and handling for Gaskets to be supplied by Contractor as per the requirement of PMS, data-sheets, scope of work, specifications and applicable addendum (if any), standards, instructions of Owner/ Engineer-in-Charge and other provisions of Contract. Supply of Gaskets as per EIL Specification no. 6-44-0056 (Technical Notes for Gaskets), PMS & any other information forming part of the tender document, as per the following details:
Type Spiral Wound Standard ASME B 16.5 & ASME B 16.20 Material Spiral Wound SS 316 + GRAFIL + Internal Ring Size 26.7 mm Rating 300#
Type Spiral Wound Standard ASME B 16.5 & ASME B 16.20 Material Spiral Wound SS 316 + GRAFIL + Internal Ring Size 60.3 mm Rating 300#
Type Spiral Wound Standard ASME B 16.5 & ASME B 16.20 Material Spiral Wound SS 316 + GRAFIL + Internal Ring Size 114.3 mm Rating 300#
SUPPLY OF FASTENERS
Supply, procurement and transportation to worksite(s)/workshop(s) including loading, unloading and handling for Fasteners to be supplied by Contractor as per the requirement of PMS, data-sheets, scope of work, specifications and applicable addendum (if any), standards, instructions of Owner/ Engineer-in-Charge and other provisions of Contract. Supply of Fasteners as per EIL Specification no. 6-44-0057 (Technical Notes for Fasteners), ASME B 18.2, PMS & any other information forming part of the tender document, as per the following details:
Type Bolt Stud with 2 Nuts Bolt/ Jack Screw Material ASTM A 320 Gr.L7 Nut Material ASTM A194 Gr.4 Coating HDG Bolt Diameter 0.500 Inch Bolt Length 2.50 Inch
Type Bolt Stud with 2 Nuts Bolt/ Jack Screw Material ASTM A 320 Gr.L7 Nut Material ASTM A194 Gr.4 Coating HDG Bolt Diameter 0.625 Inch Bolt Length 4.00 Inch
Type Bolt Stud with 2 Nuts Bolt/ Jack Screw Material ASTM A 320 Gr.L7 Nut Material ASTM A194 Gr.4 Coating HDG Bolt Diameter 0.750 Inch Bolt Length 5.25 Inch
Type Bolt Stud with 2 Nuts Bolt/ Jack Screw Material ASTM A 320 Gr.L7 Nut Material ASTM A194 Gr.4 Coating HDG Bolt Diameter 0.625 Inch Bolt Length 3.00 Inch
VIDEO FILM & PHOTOGRAPHY OF CONSTRUCTION ACTIVITIES
Preparation of high resolution video films using drones or equivalent equipment as required (for minim 1 hr.) with audio commentary and Industrial photography covering all aspects/activities of pipeline construction annotated as required, conversion of same to video DVD/ Blue Ray/ USB Drive format, submitting three (3) sets of the same as per details in scope of work document.
Applicable GST Rate for above SOR items
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