Supply Installation Testing and Commissioning Of Fully Automatic Cleaning Grading Unit 1.5 TPH

Supply, Installation,Testing And Commissioning Of Fully Automatic Cleaning Grading Unit 1.5 TPH

Bucket Elevators- Capacity: Minimum 2 TPH Qty: 3 Nos. Lift height: Minimum 12 ft / 3.6 m Bucket: 1.5–2.5 litre food-grade HDPE/PP Belt width: 150–200 mm Belt: Heavy-duty endless belt Motor: Minimum 1.5 HP VFD: Yes Feed hopper: Minimum 150–200 kg Head/boot: MS fabricated Belt tensioning: Adjustable Belt tracking: Provided Inspection/cleaning doors: Provided Safety guards: Provided

Pre-Cleaner- Capacity: Minimum 2 TPH Screens: Minimum 2–3 decks Approx. screen size: 750 × 1500 mm or equivalent Screen cleaning: Ball/brush type Screen material: MS/SS perforated sheet Screen change: Easily removable Aspiration: Adjustable air suction Feed control: Adjustable Motor: Minimum 3 HP Approx. machine dimensions: 1800–2500 × 1000–1500 × 1800–2200 mm, or equivalent Separate outlets for heavy/light impurities

Vibro Destoner 2TPH- Capacity: Minimum 2 TPH Deck size: approximately 900 × 1500 to 1000 × 1800 mm Air adjustment: Variable Feed rate control: Yes Vibration adjustment: Yes Separate stone outlet: Yes Dust aspiration: Yes Motor: 5 HP minimum Machine construction: MS heavy-duty Product-contact area: SS304 wherever applicable

Magnetic Separator- Type: Magnetic Separator / Magnetic Drum Capacity: Minimum 2 TPH Magnetic intensity: Suitable for ferrous contamination removal Contact parts: SS304 Magnet: Permanent high-intensity magnet Width: 300–500 mm approximately Separate cleaning arrangement Motor: 2 HP only if motorized type

Gravity Seperator- Capacity: Minimum 1.5 TPH Type: Pneumatic/air-assisted gravity separator Fan: 5 fan / blower arrangement Deck: Vibratory inclined deck Deck size: approximately 1000 × 2000 mm to 1200 × 2500 mm Airflow: Adjustable Deck inclination: Adjustable Feed rate: Adjustable Separate outlets: Minimum 3–4 Heavy/light fraction separation Motor: 7.5 HP + 1 HP Dust collection/aspiration: Provided Cleaning arrangement: Provided

Fine Grader- Capacity: Minimum 1.5 TPH Type: Vibratory / rotary screen grader Screen decks: Minimum 3 Screen size: 750 × 1500 mm approximately or equivalent Interchangeable screens: Yes Screen cleaning: Ball/brush arrangement Number of grades: Minimum 3 + undersize Separate discharge outlets Adjustable feed Motor: 3 HP minimum Easy screen replacement SS304 product-contact components wherever applicable

Aspirator- Type: Multi-stage aspiration system Capacity: Minimum 1.5–2 TPH Qty: 4 Nos. Blower: 3–5 HP each / as per manufacturer's design Adjustable airflow Air damper: Yes Aspiration chamber: MS/SS Dust outlet: Cyclone/bag filter arrangement Ducting: MS/GI Separate heavy/light material outlet Inspection door: Yes

Storage Bins- Capacity: Minimum 5 MT each Qty: 2 Nos. Material: MS fabricated / food-grade lining where required Approx. dimensions: 2000 × 2000 × 1800–2200 mm, or equivalent Bottom: Conical/angled discharge Outlet: Minimum 200–300 mm Slide gate: Provided Level indicator: High/low level indication Inspection hatch Dust-tight construction Support structure

Electrical Panel Board- Complete electrical system shall be supplied on turnkey basis. Main Electrical Panel The panel shall include: - MCC - PCC as required - PLC panel - VFDs - Motor starters - Contactors - Overload relays - MCCBs/ACBs - Short-circuit protection - Phase protection - Emergency stop circuit - Indicating lamps - Control transformers - Energy metering All panels shall be suitably designed for industrial flour-mill conditions.