Repair and servicing of Engines, Alternators and control panels and allied works under AOR of GE 864 EWS

Amount

Servicing of Diesel Engine Generating sets of 62.5/63 KVa rating to be carried out as per schedule given as under :- A - Check :- (Every 100 hrs or 6 Month whicheveris earlier) (i) change lubricating oil (ii) change lubricating oil filters (iii) change fuel filter (iv) change coolant (v) chack engine wiring for damage (vi) check drain fuel supply tank (vii) change by pass lubricant filter (viii) change air filter (ix) check oil pressure (x) change fuel water separator B- Check:- (Every 1500 Hrs or 1 Years Whichever is earlier) (i) Adjust valve (ii) steam clean engine (iii) replace hose if required (iv) check turbo charger mounting nuts (v) check engine oil heater (vi) Check all electrical connection (vii) Check pollution level (viii) change oil (ix) Change oil filter / fuel filter / by pass filter (x) Change air filter (xi) Change water separator (xii) inspect following parts & replace if required (alternator, starter etc) (vii) clean fuel tank from inside Note: (i) Maintenance of Diesel Engine Generating Set as per maintenance schedule chart (ii) Schedule of service, Diesel Gen Set Machine No Wise attached in Particular specification. (iii) Servicing of DG set will be done by Authorised dealer of Kirloskar/Cummins/Greave/mahindra only. (iv) Spare parts require will be measured and paid separartely under supply only items under respective items.

Description all as per item No.1.00 above but DG Set of cap 100 KVA .

Description all as per item No.1.00 above but DG Set of cap 125 KVA .

Description all as per item No.1.00 above but DG Set of cap 160 KVA .

Description all as per item No.1.00 above but DG Set of cap 180/ 200 KVA .

Supply only fuel filter element with 'O' ring for 62.5/63 kVA DG Set Complete all as specified and as directed . Make: Kirloskar/Cummins/Greave/mahindra

Supply only fuel filter element with 'O' ring for 100 kVA DG Set Complete all as specified and as directed . Make: Kirloskar/Cummins/Greave/mahindra

Supply only fuel filter element with 'O' ring for 125 DG Set Complete all as specified and as directed . Make: Kirloskar/Cummins/Greave/mahindra

Supply only fuel filter element with 'O' ring for 160 KVA DG Set Complete all as specified and as directed .

Supply only oil filter cartage element with O ring for 62.5/63 KVA DG Set Complete all as specified and as directed .

Supply only oil filter cartage element with O ring for 100 KVA DG Set Complete all as specified and as directed .

Supply only oil filter cartage element with O ring for 125 KVA DG Set Complete all as specified and as directed .

Supply only oil filter cartage element with O ring for 160 KVA DG Set Complete all as specified and as directed .

Supply only oil filter cartage element with O ring for 180 to 200 KVA DG Set Complete all as specified and as directed .

Supply only air filter (both outer & inner) element with O ring for 62.5/63 KVA DG Set Complete all as specified and as directed .

Supply only air filter (both outer & inner) element with O ring for 75 to 100 KVA DG Set Complete all as specified and as directed .

Supply only air filter (both outer & inner) element with O ring for 125 KVA DG Set Complete all as specified and as directed .

Supply only air filter (both outer & inner) element with O ring for 160 KVA DG Set Complete all as specified and as directed .

Supply only air filter (both outer & inner) element with O ring for 180 to 200 KVA DG Set Complete all as specified and as directed .

Supply only engine oil 15W40 grade in DG set complete all as specified and directed.

Drain out old and unserviceable coolent and Supply and fill coolent premixed complete all as specified and directed.

Supply & fill of distilled water for battery complete all as directed.

Supply and fix inreplacement V belt off size, as approved by GE complete all as per site requirement complete all spicefied and as directed .

Material and labour for cleaning of radiator assembley whole genrator inside & outside for DG set of capacity 62.5 / 63 kVA by dismantling of Canopy, Removal of Radiator, Cleaning of radiator with chemical, sealing power Wash of radiator tube if any leakage, pressure testing of radiator, arrest leakage by bazing soldering incl freight (to & fro), loading, unloading, re-assembly of canopy all as specified and directed by the Engr-in-charge.

Description all as per item No. 24 but for DG set of capacity 125 kVA

Description all as per item No. 24 but for DG set of capacity 160 kVA

Description all as per item No. 24 but for DG set of capacity 180/200 kVA

M&L for dismantling dynamo/alternator of battery charging complete servicing including replacement of bushes bearing,carbon brushes,diodes any other minor parts required all as directed and fixing on engine testing/commissioning complete for engine having any capacity for 12 volts. all as specified and directed by Engr-in-charge.

M&L for dismantling dynamo/alternator of battery charging complete servicing including replacement of bushes bearing,carbon brushes,diodes any other minor parts required all as directed and fixing on engine testing/commissioning complete for engine having any capacity for 24 volts. all as specified and directed by Engr-in-charge.

M&L for calibration of Injector Nozzle Removal of Injector Nozzle from engines of 62.5 kVA to 125 kVA DG capacity , calibration of these nozzle at fuel pump from authorized calibration bench, if parameters are out of limit then replacement of nozzles and connected spares.

M&L for calibration of Injector Nozzle Removal of Injector Nozzle from engines of 160 -250 kVA DG capacity , calibration of these nozzle at fuel pump from authorized calibration bench, if parameters are out of limit then replacement of nozzles and connected spares.

M&L for decarbonization of Cylinder Head Removal of Cylinder head from engine, chemical wash at workshop, checking of valve, seat, guides etc in head, lapping, if required or replacement of spare if required. Removal of carbon from head by chemical wash. Refitment on engine replacement of all the gaskets required throughout the process. Tappet setting if required for the DG Set of capacity 160 kVA to 250 kVA

M&L for decarbonization of Cylinder Head Removal of Cylinder head from engine, chemical wash at workshop, checking of valve, seat, guides etc in head, lapping, if required or replacement of spare if required. Removal of carbon from head by chemical wash. Refitment on engine replacement of all the gaskets required throughout the process. Tappet setting if required for the DG Set of capacity 62.5 kVA to 125 kVA

M&L dismantling and taking down old/unserviceable lead acid battery from DG set and S&F in replacement, new lead acid battery, 12 volt, 180 AH capacity complete with brass terminals incl testing on load all as directed.

Supply and fixing Battery lead of 1.5 meter long with multstranded copper conductor of size 50 sqmm single core PVC insulated, flexible. With battery terminal at one end and long tube terminal eye type at other end.

M&L for calibration of DG Sets from the authorised dealer of Kirloskar/Mahindra/cumins FIP, removal of injector nozzle form engine and refix the same after calibration of DG set 62.5 kVA to 125 kVA capacity of from the authorised dealer.

M&L for calibration of DG Sets from the authorised dealer of Kirloskar/Mahindra/cumins FIP, removal of injector nozzle form engine and refix the same after calibration of DG set 160 to 200 kVA capacity of from the authorised dealer.

M&L for servicing of self starter assembly of DG sets12 volts by dis connecting the self starter assembly from the engine and dismantling, cleaning all accessories, replacing worn-out parts like carbon brushes, penion of existing teeth, bendex bushes, Armature,solenoid Assy 12 volt contact plates, jumping levels etc and rewinding the u/s field coil etc and varnishing. all as specified and directed by Engr-in-charge.

M&L for servicing of self starter assembly of DG sets 24 volts by dis connecting the self starter assembly from the engine and dismantling, cleaning all accessories, replacing worn-out parts like carbon brushes, penion of existing teeth, bendex bushes, Armature,solenoid Assy 24 volt contact plates, jumping levels etc and rewinding the u/s field coil etc and varnishing. all as specified and directed by Engr-in-charge.

Supply and fixing in replacement of turbo charger suitable for 160 KVA DG Set.

Taking out unserviceable heat proof Asbestos rope from the exhaust pipe cleaing the exhaust pipe and supply & wraping new asbestos rope of suitable size and wrapping with wire mesh and plastering with of paris/white cement for smooth finishing including replacement of gasket and tightening of all nut and bolts all as directed by engineer in charge

M/L for cleaning the fuel tank both internally and externally by removing all the dust / sediments etc to be cleaning for various capacities of DG Set.

Supply in fixing in replacement rubber hose pipe set with clamps suitable for 62.5 kVA to 125 of DG sets

Supply in fixing in replacement rubber hose pipe set with clamps suitable for 160-200 kVA of DG sets

Supply and fixing in replacement of fuel pipe as per sample.

Supply and fixing in replacement of fuel level indicator transperent PVC pipe of suitable dia for the fuel tanks

Supply and fixing in replacement turbo charger repair kit assemebly suitable for 62.5/63 -125 kVA capacities of DG set

Supply and fixing in replacement turbo charger repair kit assemebly suitable for 160-200 capacities of DG set

Supply and fix in replacement of solenoid switch suitable for 62.5 to 125 KVA complete as directed as per sample.

S&F generator Battery Charger, input voltage 230V,output voltage 12V and 24V,fully automatic over boost/float cutoff charger,automatic over charge and over discharge protection.battery reverse protection with indication suitable for charging storage type lead acid battery in existing LT/DG Panel including making necessary connections from charger to battery by using 10 sqmm copper conductor heavy duty cable and clamps.

Supply and fixing replacement Offload Change over Switch cubical type 4 pole of rating 630 Amps, confirming to IS-13947 (Part 3) with rotary handles.

Supply and fixing replacement Offload Change over Switch cubical type 4 pole of rating 400 Amps, confirming to IS-13947 (Part 3) with rotary handles.

Supply and fixing replacement Offload Change over Switch cubical type 4 pole of rating 320 Amps,confirming to IS-13947 (Part 3) with rotary handles.

Supply and fixing replacement Offload Change over Switch cubical type 4 pole of rating 200A Amps, confirming to IS-13947 (Part 3) with rotary handles.

Supply and fixing replacement Offload Change over Switch cubical type 4 pole of rating 100 Amps, confirming to IS-13947 (Part 3) with rotary handles.

Supply and fixing replacement Offload Change over Switch cubical type 4 pole of rating 63 Amps, conficrming to IS-13947 (Part 3) with rotary handles.

Supply & fixing in replacement MCCB 400 amp, 4 pole, 415 volts, 50 Hz AC with thermal magnetic setting with adjustable protection for over load and short circuit The MCCB should have Ics = 50% Icu for short circuit breaking capacity of 36KA.

Supply & fixing in replacement MCCB 320 amp, 4 pole, 415 volts, 50 Hz AC with thermal magnetic setting with adjustable protection for over load and short circuit The MCCB should have Ics = 50% Icu for short circuit breaking capacity of 36KA.

Supply & fixing in replacement MCCB 250amp, 4 pole, 415 volts, 50 Hz AC with thermal magnetic setting with adjustable protection for over load and short circuit The MCCB should have Ics = 50% Icu for short circuit breaking capacity of 25KA.

Supply & fixing in replacement MCCB 250 amp, 3 pole, 415 volts, 50 Hz AC with thermal magnetic setting with adjustable protection for over load and short circuit The MCCB should have Ics = 50% Icu for short circuit breaking capacity of 25 KA.

Supply & fixing in replacement MCCB 160 amp, 3 pole, 415 volts, 50 Hz AC with thermal magnetic setting with adjustable protection for over load and short circuit The MCCB should have Ics = 100% Icu for short circuit breaking capacity of 25KA.

Supply & fixing in replacement MCCB 100 amp, 3 pole, 415 volts, 50 Hz AC with thermal magnetic setting with adjustable protection for over load and short circuit The MCCB should have Ics = 100% Icu for short circuit breaking capacity of 16KA.

Supply & fixing Aluminium terminal (lugs) of Size 400 sqmm

Supply & fixing Aluminium terminal (lugs) of Size 300 sqmm

Supply & fixing Aluminium terminal (lugs) of Size 240 sqmm

Supply & fixing Aluminium terminal (lugs) of Size 185 sqmm

Supply & fixing Aluminium terminal (lugs) of Size 150 sqmm

Supply & fixing Aluminium terminal (lugs) of Size 120 sqmm

Supply & fixing Aluminium terminal (lugs) of Size 95 sqmm

Supply & fixing Aluminium terminal (lugs) of Size 70 sqmm

M&L for servicing of alternator/AVR of DG set of capacity 30 to 75 KVA of any make and type by disconnecting all connections and removing dust from alternator/AVR and checking of wiring complete if burnt repalace the wire and making connection of all component all per specified and as directed by Engr-in-Charge

M&L for servicing of alternator/AVR of DG set of capacity 100 to 125 KVA of any make and type by disconnecting all connections and removing dust from alternator/AVR and checking of wiring complete if burnt repalace the wire and making connection of all component all per specified and as directed by Engr-in-Charge

M&L for servicing of alternator/AVR of DG set of capacity 160 to 200 KVA of any make and type by disconnecting all connections and removing dust from alternator/AVR and checking of wiring complete if burnt repalace the wire and making connection of all component all per specified and as directed by Engr-in-Charge

M&L for servicing of alternator/AVR of DG set of capacity 250 to 400 KVA of any make and type by disconnecting all connections and removing dust from alternator/AVR and checking of wiring complete if burnt repalace the wire and making connection of all component all per specified and as directed by Engr-in-Charge

M&L for earthing complete with galvanized iron or steel earth plate electrode 60cm x 60cm x 6mm thick buried directly in ground (earth pit not less than 2.25 Mtrs below ground level) with top edge of earth plate not less than 1.5 Mtrs below ground level connected to galvanized earth strip 32X6 mm by means of nuts, bolts, thimbles, chuck nuts, washers of GI or steel, including PCC (concrete chamber) shall be PCC 1:3:6 type C-1 using 20mm graded stone aggregate, with fair finish internal surface of concrete chamber shall be given 15mm thick plaster in CM 1:4, funnel with wire gauge of (0.68mm) 8 mesh per liner inch, 80 mm thick RCC pit cover 320 mm x 320 mm of RCC 1:2:4 type B-1 using 20 mm graded stone aggregate reinforced with XPM, JALLI and charcoal dust and common salt all as shown in electrical plate No 3 of MES SSR Part-I and specified including provision of earth wire protected by 40mm dia medium grade GI pipe and watering pipe shall be 20mm bore medium grade GI pipe, and including all excavation and earth work & connecting the earthing to an earthing test point /DG Set nuetral/body/ Lt panel etc. and testing on completion, complete all as specified & directed by Engr-in-Charge.

M&L Earth continuity conductor or main earthing lead fixed to wall on batten or recess or chases or burried in ground or drawn in conduit/pipes or fixed to poles or any other indicated suituations for loop earthing etc as required of size 32x6mm all as specified & directed.

Repair / overhauling of electrical control panel board including addition alteration in wiring system complete with of defective parts such as volt meter Ammeter , frequency meter indicating lamps with wiring etc. Note :- Cost of spares shall be measured and paid separatly .

Taking out the unserviceable oil pressure guage and supply and fixing oil pressure guage ISI marked complete all as specified and as directed.

Taking out the unserviceable Oil temprature guage and supply and fixing water oil temprature guage ISI marked complete all as specified and as directed.

Taking out the unserviceable fuel guage meter and supply and fixing fuel guage meter ISI marked operated on 12V/24V DC complete all as specified and as directed.

Supply and fixing Digital RPM cum hour meter suitable to operate on 8 to 32 DC Voltage with all associated acessories like cable, sensor bracket etc including for smooth functioning in various DG set installation

Supply and fixing Indicator lamp neon type red, yellow & blue complete all as spd and directed.

M&L Taking down, disconnecting and shifting of existing DG Set of capacity 62.5 KVA to 125 KVA from old location to new location including disconnecting and shifiting LT panels change over switch etc. and providing connections to new location complete all as directed. Note : DG set shall be shifted with proper safety using crane hydra/T&P/man power as required and same is deemed to be incl in quoted rates.

Supplying, laying in trench or through wall by clamping, and testing XLPE insulated heavy duty electric cables with aluminium conductor 1100 volts grade of size 300 Sqmm 3.5 core complete all as specified and directed.

Supply and fixing in repairs straight through (Heat shrinkable) joint kit suitable for 1.1 KV UG XLPE cable of size 300 Sqmm 3.5 core.

Supply and fixing in repairs straight through (Heat shrinkable) joint kit suitable for 1.1 KV UG XLPE cable of size 70-120 Sqmm 3.5 core.

M/S HAMIDULLAH KHUROO

M/S TAHIRA ENTERPRISES

M/S SMA and SONS CONSTRUCTIONS

M/S A.R.TANTARY

Top Mind Industries Pvt Limited

M/S M.A.S ELECTRICALS