COMPREHENSIVE MAINT OF DG SETS INSTALLED IN DOMESTIC AREA AND SEMI TECH AREA AT AFS CHAKERI KANPUR

Amount

General servicing and preventive maintenance of DG set of any make including checking of oil level, topping up of distill water in battries, tightening of battery terminals, checking of coolant level of radiator including detection of fault of DG set and minor repair to make the DG set functional and tightening of nuts, bolts, washers & greasing where required etc for smooth running of DG sets complete for capacities of 40 KVA to 180 KVA complete all as directed by Engineer in Charge. Note:- (i) Service of DG sets shall be got carried out authorised service agency as approved by OEM as approved by GE and their Spare parts shall be of make as per OEM procured from authorised dealers and measured and paid separately and the cost of fixing charges shall be deemed to be included in the quoted rates. (ii) Cost of oiling, greasing, tightening of nuts, bolts and minor work extra are included in the unit rate quoted by the contractor. (iii) MES/SM Number of DG Sets shall be recorded in MB.

Supply only Air filter element 40 KVA to 180 KVA DG Set Make- Mico /Kirloskar/Fleet guard

Supply only in replacement of Rubber hose pipe with clip for DG set cap upto 180 KVA

Supply only in replacement of V Belt/Grooved any type for DG set cap upto 180 KVA

Supply only in replacement of Oil pressure pipe for DG set cap upto 180 KVA

Supply only in replacement of Diesel Pipe Flexible (rubber) for DG set cap upto 180 KVA

Supply only in replacement of Coolant of approved make for radiator of suitable for any type of DG set .

Supply only in replacement of Oil pressure Gauge as per existing sample suitable for any type of DG sets all as specified and directed

Supply only in replacement of Temperature Gauge as per existing sample suitable for any type of DG sets all as specified and directed

Supply only in replacement of Lub Oil filter suitable for any make of DG sets capacity upto 180 KVA

Supply only in replacement of Diesel filter suitable for any make of DG sets capacity upto 180 KVA

Supply only asbestos rope any dia wrapped over the exhaust pipe complete.

Supply only AVR (Anti Voltage Regulator) for DG Set of capacity 40 to 180 KVA Make Kirloskar /Cummins/Jackson

Supply only Head gasket suitable for DG set 40 KVA to 180 KVA complete

Supply only packing kit other than head gasket suitable for DG set 40 KVA to 180 KVA complete

Supply only engine sump packing suitable for DG set 40 KVA to 180 KVA complete

Supply only FIP gear pump suitable for 40 KVA to 180 KVA

S& f in replacement of Battery terminal bolt type suitable for any tpe of battery.

S& f in replacement of Battery lead of copper conductor 35 Sqmm single core fitted with suitable terminal on both side.

Material and labour for painting of DG Set, panel and oil tank with synthetic enemel paint two coats by spray painting approved colour after scraping of old paint, cleaning of all rusted portion, surface including sign writing i.e SM / MES No, Make, Capacity for 180 KVA DG Setetc complete all as specified and directed by Engineer in Charge.

Dismantling of radiator from engine of any capacity de-scaling and brazing as required for repair of water taking etc. and re-fixing the same after repair work all as directed by Engineer-in-Charge.

Disconecting ,repair and overhauling of self starter 12 V/ 24 V of any DG set as directed .

S& F of spares required to repair /overhauling above self starter 12 V/ 24 V including rewinding of Armature,Replacement of clutch assembly,carbon brushes and pinion assembly

Supply only self starter 12 V of approved make as per OEM complete suitable for diesel generating set including dismantling and removal of old self starter all as directed by Engineer in Charge.

Supply and replacement of Automatic battery charger AC input 230 + 10% V output DC for 12/24 volt battery current 10-15 Amp all as specified and directed by Engineer in Charge.

Supply & fixing in replacement of alternator 12/24 volts capacity including fixing arrangement in existing position of DG set complete all as directed.

Supply and fixing in replacement lead acid Battery 12 volts 150AH heavy duty maint free , having min 36 month warrentee/guaranttee of approved make complete including initial charging all as specified and directed by Engineer in Charge. Make Exide express /Amron /SF as approved by GE NOTE :- old battery shall be diposite in E/M storeyard

Supply and fixing in replacement lead acid Battery 12 volts 180AH heavy duty maint free having min 36 month warrentee/guaranttee of approved make complete including initial charging all as specified and directed by Engineer in Charge complete including initial charging. Make Exide express /Amron /SF as approved by GE. NOTE :- old battery shall be diposite in E/M storeyard

Supply and lay and testing XLPE Insulated screened PVC bedded, galvanized steel strip or wire armored, electric power cables (heavy duty) 1100 Volts grade with stranded aluminium conductor of size 50 sq mm 3.5 core layed in trenches, passing through floor/walls, etc complete all as specified and directed by Engr-in-charge.

Supply and lay and testing XLPE Insulated screened PVC bedded, galvanized steel strip or wire armored, electric power cables (heavy duty) 1100 Volts grade with stranded aluminium conductor of size 70 sq mm 3.5 core layed in trenches, passing through floor/walls, etc complete all as specified and directed by Engr-in-charge.

Excavation in trenches not exceeding 1.5m wide and not exceeding 1.5m in depth and getting out for taking out/ laying pipes in soft/loose soil complete all as specified and directed.

Returning, filling,including spreading levelling watering and well ramming in layers not exceeding 25cm thick in solf/loose soil after pipes are laid and tested complete all as specified and directed .

Removing of excavated material not exc 50 mtr distance and depositing where directed at a level not exc 1.5 mtr above the starting point complete all as specified and directed.

Supply and filling fine sand (or stone dust )to the full width of trenches for protection of cables including spreading and punning down complete of all as specified . NOTE :- Thockness of sand / stone dust shall be paid after cushioning after punning.

Supplying and laying of well burrnt bricks with width equal to length of whole brick as cable cover laid dry in trenches across the trench over the cable as cable protection complete all as specified and directed

M&L (in replacement) for MCCB 100 Amp , TP ,25 KA including reconnection of cable complete all as directed.

M&L (in replacement) for MCCB 125 Amp , TP ,25 KA including reconnection of cable complete all as directed.

M&L (in replacement) for MCCB 200 Amp , TP ,25 KA including reconnection of cable complete all as directed.

Taking out FIP from DG set transportation to authorised service centre for overhauling and re-calibration and re-fixing back to the DG set including replacement of necessary spare parts such as delivery valves, plungers ‘O’ ring spring,nozzel etc. of 40 to 180 KVA capacities all as directed by Engineer in Charge.

M&L for (in replacement) microprocessor digital type DG set controller of DG set capcity 40 KVA to 180 KVA ( Make of DG set- Greaves Cooton) including connect all control wiring & programming all the parameter related to DG set at site complete all as directed by Engineer in Charge.

Disconnecting the connection from prime mover including taking out of Armeture set of capacity 50 KVA from the existing position and strip opening, cutting the burnt out winding in feild coil, cleaning the stator and re-winding the same with super enameled copper winding wire of same gauge using top class of insulating material and over hauling of armeture including lath/ machine work for making housing of bearing , metaling ,welding, turning surfacing ,polishing of rotor shaft, and rethreading and replacement of, bearing of required size (Make-NBC/SKF), bushes, rubber insertion sheet , nuts, bolts and washers including necessary other items for its smooth functioning and testing complete reassembling the same and re-fixing back in its original position complete all as specified and as directed.

All as per item No. 41 above but of capacity 62.5 KVA

All as per item No. 41 above but of capacity 40 KVA

All as per item No. 41 above but of capacity 70 KVA

All as per item No. 41 above but of capacity 82.5 KVA

All as per item No. 41 above but of capacity 125 KVA

All as per item No. 41 above but of capacity 180 KVA

M&L for earthing complete with galvenised steel earth plate electrade 600 x 600 x6 mm thick buried directly in ground (earth pit not less than 2.5 m deep below GL) with top edge of the plate not less than 1.5 metres below normal ground level, connected to galvanised iron strip 32x6 mm as earthing lead by means of boths, nuts check nuts and washers of GI all as shown in electrical plate No-3 of SSR Pt-I (2009) work includes for necessary excavation, earth work, PCC (1:3:6) type C1 pit and RCC (1:2:4) type B0 as in cover, funnel with salt ,charcoal dust, water pipe line 20 mm & protection pipe 40 mm, wire mesh complete all as specified and directed. Note:- Up to 7.5mtr GI earth strip shall be deemed to be inclusive with the quoted unit rate.

Collection of DHPP from Airforce MT Sec to MES MT Sec and Transportation of DHPP to any DG set in Air force station, Chakeri, Kanpur in containers of above 100 litres and pouring in tanks of DG sets complete all as specified and as directed. Note: - 1. Containers and required T&P shall be arranged by the contractor under his own arrangement. 2. The job of filling the fuel must be completed within 2 hrs of issuance of fuel to the contractor by the dept. 3. Non-compliance to this note will attract a penalty of ₹ 500/= per job. 4. Labour shall be provided by the contractor

Supply only Ignition switch of 12/24 Volts complete all as specified & directed.

Supply only CT 50/5 to 500/5 complete all as specified & directed. Make:- AE / existing make / other make as approved by GE.

Supply & fix in replacement of relay 12/24V DC complete all as specified & directed. Make- Siemens/MDS/L&T.

Supply & fix in replacement of Solenoid switch 12/24 Volts with relay of existing make and capacity complete all as specified & directed.

Supply & fix in replacement of Limit switch of existing make and capacity as per site requirement complete all as specified & directed.

S & F in repair door hinges for canopy of 40 KVA to 180 KVA capacity of DG set door including nut, bolt, drilling of hole, welding complete all as specified & directed.

Supply of distilled water best quality suitable for lead acid battery, complete all as specified and directed.

Supply of Engine Oil of grade 20W 40 in containers and topping up engine oil in DG sets of any capacity complete all as specified and directed. Make: Servo / Castrol / Veedol.

S&F in replacement HRC fuse 100 to 250 Amps and above including fixing arrangement complete all as specified and as directed. Make: L&T / Legrand / Schneider.

S&F in replacement of on-load type change over switch on load front handle 4 pole 415 volt 50 Hz 100-125 Amps including mounting arrangement of metallic frame work of appropriate section and size on walls or panels complete all as specified and as directed. Make:- Havells / L&T / Legrand. Note :- Making connections to the electric system including cutting of cables of any size and type, making and termination by using suitable lugs is included in the rate quoted under this item.

All as per serial item No 59.00 above but 4 pole 415 volt 50 Hz 200 Amps.

S&F in replacement complete radiator with fan drive assembly and other accessories including nut, bolts etc. suitable for DG set capacity up to 180 KVA complete all as specified and directed.

Supply only Voltmeter 0-500 Volt square or otherwise flush pattern of existing make and size complete all as specified and directed.

Supply only Ammeter any range flush pattern size as existing make and size complete all as specified and directed.

Supply only Indicator Lamp (RYB) complete all as specified and directed. Make – L&T/Vaishno/C&S / Standard.

M&L for overhauling of complete diesel engine by opening top head , cleaning of engine of Generator and replace worned out parts of engine, Checking and setting right the alignment of Engine & Alternator, servicing of engine for smooth running,observing & setting correctly the unusual sound & color of smoke from exhaust (if any), repairing the leakage of fuel, lubricating oil & coolant, repairing of Accessories drive, Turbocharger and crankshaft endplay, rewinding of burnt armature of rotor / stator, greasing, cleaning, removal of carbon deposits and other unwanted reminants, re-assembling the complete engine, fixing it in position and testing on load complete all as specified & directed. Capacity :- 180 KVA DG Set. Note:- Overhauling of DG set shall be carried out by authorised service agency as approved OEM of DG set as approved by GE. The taken down spares shall be cleaned and refitted on DG sets, if found serviceable. All other unserviceable parts/spares shall be paid under relevant BOQ Item.

Supply only Piston Assembly including pistons ring set of existing make complete all as specified and directed. Note: Old unseviceable Piston Assembly will be deposited by the contractor in E/M store yard.

Supply only Cylinder liner ‘O’ ring kit of existing make of DG set complete all as specified and directed.

Supply only Main bearing set of existing make of DG set complete all as specified and directed.

Supply only Oil pump set of existing make of DG set complete all as specified and directed.

Supply only Valve (inlet and outlet valve) of exisiting make of DG set complete all as specified and directed.

Supply only Cylinder head of existing make complete all as specified and directed. Note: Old unseviceable Cylinder head will be deposited by the contractor in E/M store yard.

Supply only Crank shaft Assembly of existing make complete all as specified and directed. Note: Old unseviceable Piston Assembly will be deposited by the contractor in E/M store yard.

Supply only Head Gaskets set of existing make complete all as specified and directed.

Supply only Connecting rod bearing kit of existing make complete all as specified and directed.

Taking out FIP along with its all accessories from DG set including transportation to authorised service centre for overhauling / repairs / re-calibration and re-fixing of DG set including replacement of necessary spare parts (as required) such as delivery valves, plungers ‘O’ ring spring, nozzel etc. complete all as specified and as directed. Capacity of DG Set up to 180 KVA.

M/s Sohanil Construction

M/S M.S.ENTERPRISES

VEE KAY ENTERPRISES

santosh electronics