REPAIR REPLACEMENT AND MAINTENANCE OF DG SETS INCLUDING AMF PANEL INSTALLED AT ADE DEBEL ADA II AND MRS I INLCUDING CONNECTED REPAIR WORKS UNDER GE I RD EAST BANGALORE

Amount

A Check : M&L for monthly Inspection, maintenance and serviceing of DG sets of the following capacities including alternator, electric panel board connection to DG set for routine check (A check) of DG set for smooth functioning and carrying out maintanance as directed.

Monthly Service :

Checking engine oil level and topping up as and when required . Note : Oil shall be measures and paid separately

Checking and adjusting the belt for tension and replacement of belt. Note : Belt shall be measured and paid seperately

Checking of oil bath air cleaner level

Checking of exhaust system for leakage

Draining of sediment from fuel filter and fuel tank

Cleaning of air cleaner element

Checking engine alternator coupling, mounting bolts and alignment

Tighting all nuts, bolts, in altenator terminal block

Checking of alternator carbon brush and connections in alternator

Checking and tighting of all connection in DC control wiring.

Checking of all radiator rubber hose and replacement if required. Note : Hose pipe shall be measured and paid separately

Checking and recording oil pressure, water and oil temperarute

Checking anti vibration mounting and replacement if required. Note : Anti vibration pad shall be measured and paid separately

Checking throttle linkage

Checking battery for cell test, electrolyte level, gravity and topping up to required level

Routine check / repair work of panel, switch, MCCB, main switch, all contactors, engine control unit.

Checking of AMF panel, all electrical connections etc.

Checking of earthing resistance

Cleaning of vegitation around the DG set up to 1.5 mtr area.

500 KVA Capacity, Make : Cummins, Model KTA-19-G9, Location : Debel

365 KVA Capacity, Make :Cummins, Model QSN 14GI Location : Nirbhay/Rustom II

250 KVA Capacity, Make : Cummins, Model 6CTAA8.3-G4 TA, Location : P -63

250 KVA Capacity, Make : Greaves, Model D3V6TAG21 TA, Location : DEBEL

200 KVA Capacity, Make : Kirlosar, Model NTA-743-G, Location : ADA II

200 KVA Capacity, Make : Greaves, Model- 6G11TAG29 , Location : MAV ADE

125 KVA Capacity, Make : Kirlosakar, Model 6BTA5.9 G5, Location : Simulation

125 KVA Capacity, Make : Cumins, Model 6R1080TA, Location : A&K

125 KVA Capacity, Make : Kirloskar, Model 6RTA/125, Location : SED

125 KVA Capacity, Make : Cumins , Model 6BTAA5.9-G3, Location : IDST& MMD-02 NOS

125 KVA Capacity, Make : KIRLOSKAR , Model 6R1080TA, Location : A HILLS

125 KVA Capacity, Make : KIRLOSKAR CUMINS , Model NTC495G, Location : SAMEEKSHA

100 KVA Capacity, Make : KIRLOSKAR, Model- KG10045, Location : DEBEL

100 KVA Capacity, Make : Kirloskar MODEL NO- 68TAA5.9-G3 Location : CASSA

100 KVA Capacity, Make : CUMINS MODEL NO-6BTA5.9-G5 LOCATION : FCTS DIV

100 KVA Capacity, Make : ASHOK LEYLAND MODEL NO-ALU 370/23 LOCATION : CFRE PUMP HOUSE

81.25 KVA Capacity, Make : KIRLOSKAR MODEL NO-N495G LOCATION : FRP

62.5 KVA Capacity, Make : KIRLOSKAR MODEL NO-4R1040T LOCATION : NISHANT

62.5 KVA Capacity, Make : GREAVES COTTON MODEL NO-3G11TAG25 LOCATION : SANCHAR

62.5 KVA Capacity, Make : KIRLOSKAR MODEL NO-4R810TAG1 LOCATION : PTA

50 KVA Capacity, Make : ASHOK LEYLAND MODEL NO-ALU370/14 LOCATION : MRS 1

50 KVA Capacity, Make : GREAVES MODEL NO-GPW1150 LOCATION : MK II

37.5 KVA Capacity, Make : ASHOK LEYLAND MODEL NO-ALU370/23 LOCATION : PUMP HOUSE

B' Check once in Six month OR 250 Hrs running of DG set whichever is Earlier

Material and labour required for inspection, maintenance, servicing of DG sets of following capacities, including items covered in B check of DG set for smooth functioning and carrying out maintenance complete as per OEM instruction and as directed :-

Repeat the activities of 'Á' Check

Replacment of of lubricant oil. (Note:- Lub Oil are Paid separately.)

Replacing lubricant oil filter eleement with 'O' ring

Replacing fuel filter element

Replacing coolant.

Replacing Governer oil

Notes : B Check kit, coolent shall be measured and paid separately under relevent items

Lubricant oil shall be measured and paid separately under relevent item

500 KVA Capacity, Make : Cummins, Model KTA-19-G9, Location : Debel

365 KVA Capacity, Make :Cumins, Model QSN 14GI Location : Nirbhay/rRustom II

250 KVA Capacity, Make : Cummins, Model 6CTAA8.3-G4 TA, Location : P -63

250 KVA Capacity, Make : Greaves, Model D3V6TAG21 TA, Location : DEBEL

200 KVA Capacity, Make : Kirlosar, Model NTA-743-G, Location : ADA II

200 KVA Capacity, Make : Greaves, Model- 6G11TAG29 , Location : MAV ADE

125 KVA Capacity, Make : Kirlosakar, Model 6BTA5.9 G5, Location : Simulation

125 KVA Capacity, Make : Cumins, Model 6R1080TA, Location : A&K

125 KVA Capacity, Make : Kirloskar, Model 6RTA/125, Location : SED

125 KVA Capacity, Make : Cumins , Model 6BTAA5.9-G3, Location : IDST& MMD-02 NOS

125 KVA Capacity, Make : KIRLOSKAR , Model 6R1080TA, Location : A HILLS

125 KVA Capacity, Make : KIRLOSKAR CUMINS , Model NTC495G, Location : SAMEEKSHA

100 KVA Capacity, Make : KIRLOSKAR, Model- KG10045, Location : DEBEL

100 KVA Capacity, Make : Kirloskar MODEL NO- 68TAA5.9-G3 Location : CASSA

100 KVA Capacity, Make : CUMINS MODEL NO-6BTA5.9-G5 LOCATION : FCTS DIV

100 KVA Capacity, Make : ASHOK LEYLAND MODEL NO-ALU 370/23 LOCATION : CFRE PUMP HOUSE

81.25 KVA Capacity, Make : KIRLOSKAR MODEL NO-N495G LOCATION : FRP

62.5 KVA Capacity, Make : KIRLOSKAR MODEL NO-4R1040T LOCATION : NISHANT

62.5 KVA Capacity, Make : GREAVES COTTON MODEL NO-3G11TAG25 LOCATION : SANCHAR

62.5 KVA Capacity, Make : KIRLOSKAR MODEL NO-4R810TAG1 LOCATION : PTA

50 KVA Capacity, Make : ASHOK LEYLAND MODEL NO-ALU370/14 LOCATION : MRS 1

50 KVA Capacity, Make : GREAVES MODEL NO-GPW1150 LOCATION : MK II

37.5 KVA Capacity, Make : ASHOK LEYLAND MODEL NO-ALU370/23 LOCATION : PUMP HOUSE

Supply only B check kit for DG set of following capacities :- Note : It Includes to Oil filter (1.00 Ltr/0.5 ltr), Diesel filter , by pass element

500 KVA Capacity, Make : Cummins, Model KTA-19-G9, Location : Debel

365 KVA Capacity, Make :Cumins, Model QSN 14GI Location : Nirbhay/rRustom II

250 KVA Capacity, Make : Cummins, Model 6CTAA8.3-G4 TA, Location : P -63

250 KVA Capacity, Make : Greaves, Model D3V6TAG21 TA, Location : DEBEL

200 KVA Capacity, Make : Kirlosar, Model NTA-743-G, Location : ADA II

200 KVA Capacity, Make : Greaves, Model- 6G11TAG29 , Location : MAV ADE

125 KVA Capacity, Make : Kirlosakar, Model 6BTA5.9 G5, Location : Simulation

125 KVA Capacity, Make : Cumins, Model 6R1080TA, Location : A&K

125 KVA Capacity, Make : Kirloskar, Model 6RTA/125, Location : SED

125 KVA Capacity, Make : Cumins , Model 6BTAA5.9-G3, Location : IDST& MMD-02 NOS

125 KVA Capacity, Make : KIRLOSKAR , Model 6R1080TA, Location : A HILLS

125 KVA Capacity, Make : KIRLOSKAR CUMINS , Model NTC495G, Location : SAMEEKSHA

100 KVA Capacity, Make : KIRLOSKAR, Model- KG10045, Location : DEBEL

100 KVA Capacity, Make : Kirloskar MODEL NO- 68TAA5.9-G3 Location : CASSA

100 KVA Capacity, Make : CUMINS MODEL NO-6BTA5.9-G5 LOCATION : FCTS DIV

100 KVA Capacity, Make : ASHOK LEYLAND MODEL NO-ALU 370/23 LOCATION : CFRE PUMP HOUSE

81.25 KVA Capacity, Make : KIRLOSKAR MODEL NO-N495G LOCATION : FRP

62.5 KVA Capacity, Make : KIRLOSKAR MODEL NO-4R1040T LOCATION : NISHANT

62.5 KVA Capacity, Make : GREAVES COTTON MODEL NO-3G11TAG25 LOCATION : SANCHAR

62.5 KVA Capacity, Make : KIRLOSKAR MODEL NO-4R810TAG1 LOCATION : PTA

50 KVA Capacity, Make : ASHOK LEYLAND MODEL NO-ALU370/14 LOCATION : MRS 1

50 KVA Capacity, Make : GREAVES MODEL NO-GPW1150 LOCATION : MK II

37.5 KVA Capacity, Make : ASHOK LEYLAND MODEL NO-ALU370/23 LOCATION : PUMP HOUSE

Supply only coolent, K cool super plus 50-50 Premix

Supply only Battery water with electrolyte mix

Supply only Engine oil 15 W 40 turbo synthetic superior quality engine oil

Material and labour for replacement of unserviceable battery 12 V, 180 AH with maintenance free battery 12 Volt initially charged. Make - Exide / Amaron

Material and labour for replacement of unserviceable battery 12 V, 150 AH with maintenance free battery 12 Volt initially charged. Make - Exide / Amaron

Material and labour for replacement of unserviceable battery 12 V, 90 AH with maintenance free battery 12 Volt initially charged. Make - Exide / Amaron

Dismaintling, radiator assembly from the engine of following capacity of DG Set by disconnecting inlet and out let connections , overhauling/ servicing the radiator , clearing, removing blockages arresting leakages, assembling back incl necessary welding brazing as required , refixing , reconnecting and testing for proper functioning :

37.5 / 40 /50 KVA Capacity

62.5 KVA Capacity

100 /125 KVA Capacity

200/250 KVA Capacity

365 KVA Capacity

500 KVA Capacity

Dismaintling, removing the alternator /dynomo of from the engine of following capacity of DG Sets , opening up over hauling servicing, replcement of carbon brushes with holders, assembling back , refixing and testing for proper function.

37.5 / 50 KVA Capacity

62.5 KVA Capacity

100 /125 KVA Capacity

200/250 KVA Capacity

365 KVA Capacity

500 KVA Capacity

Dismantling , removing the self startor from the engine of following capacity DG Sets , opening up , over hauling/ servicing, replacement of carbon brushes with holders assembling back, refixing and testing for proper function :

37.5 / 50 KVA Capacity

62.5 KVA Capacity

75/100 /125 KVA Capacity

200/250 KVA Capacity

365 KVA Capacity

500 KVA Capacity

Dismantling of fuel injector assembly complete from the engine of following capacity of DG Sets, reconditioning/ serving, replacement of pim spiral, washers, Cup injector,retainer, Cup screwetc assembling calibiration, setting for proper function refixing and testing for:

30 / 40 KVA Capacity

50/ 62.5 KVA Capacity

75/100 /125 KVA Capacity

200/250 KVA Capacity

320 KVA Capacity

500 KVA Capacity

Disconnecting all the connections from alternator of DG Set of following Capacity removing the alternator from foundations , transporting to workshop, dismaintling completely including starter, roter, removing rotor and bearing clening all the parts with thinner and varnishing completely with F class varnishing, applaying expoxy coating, reassembling , dynamically balancing the alternator transporting and fixing on frame and reallignment within tolerance limit , connecting the alternator with all connections and testing on load completely all as directed.

30 / 40 KVA Capacity

50/ 62.5 KVA Capacity

75/100 /125 KVA Capacity

180/200/250 KVA Capacity

320 KVA Capacity

500 KVA Capacity

M & L for replacement of defective spare parts of DG Sets of capacity 500 KVA, Make : Cummins, Model KTA-19-G9 including connecting and testing all as specified and directed.

Radiator Hose Pipe Set

Air filter (inner & Outer)

Water Pump assembly

Turbocharger repair Kit

M & L for replacement of defective spare parts of DG Sets of capacity 365KVA, Make :Cumins, Model QSN 14GI including connecting and testing all as specified and directed.

Fuel Pipe

Air filter (inner & Outer)

V Belt

Water Pump Kit

M & L for replacement of defective spare parts of DG Sets of capacity 500 KVA, Make :Cummins, Model KTA-19-G9, Location : Debel including connecting and testing all as specified and directed.

Air filter

V belt

Fuel Pipe

Battery terminals

Battery Lead (Red & Black)

M & L for replacement of defective spare parts of DG Sets of capacity 250KVA, Make : Cummins, Model 6CTAA8.3-G4 TA & Make : Greaves, Model D3V6TAG21 TA, including connecting and testing all as specified and directed.

Air filter inner

Air filter assembly

Batterty Lead

V Belt

Oil Seal

M & L for replacement of defective spare parts of DG Sets of capacity 200 KVA, Make : Kirlosar, Model NTA-743-G, Make : Greaves, Model- 6G11TAG29 including connecting and testing all as specified and directed.

Air filter Inner

Turbo charger repair Kit

Water Pump Assembly

M & L for replacement of defective spare parts of DG Sets of capacity 100/125 KVA, including connecting and testing all as specified and directed.

Air Filter

V Belt

Hose Pipe Set

M & L for replacement of defective spare parts of DG Sets of capacity 62.5 KVA, Model GIR 20OSL & NRF 225/2 Make :Greaves including connecting and testing all as specified and directed.

Air filter

V Belt

Hose Pipe Set

M & L for replacement of defective spare parts of DG Sets of capacity 37.5 to 50 KVA,Type 4R 1040 Make :Kirlosker including connecting and testing all as specified and directed.

Air filter

V Belt

M & L for replacement of defective spare parts of DG Sets of capacity 30 KVA,Model- S 3804 & NB 200M Make :Greaves including connecting and testing all as specified and directed.

Air filter

V Belt

Hose Pipe Set

M & L for replacement of Door Hinges of various capacity of DG Set

Supply and fixing battery lead with negative & Positive brass terminals of suitable size with 3 m length of each lead all as directed

Repair to AMF Panels of 62.5KVA to 100 KVA DG set dismanteling/taking down of all electrical connection from unserviceable AMF panel to carry out following repairs :- (a) Replacement of unserviceable microprocessor auto main failure relay 400 volt AC 3 phase 4 wire system having following parameter :- (i) Display of RYB phase voltage. (ii) Display of generating voltage. (iii) Display of generator frequency. (iv) Display of main frequency. (v) Display of battery voltage. (vi) Display of single phase current. (vii) Display of generator run hurs Make:- C&S/Hitech or equivalent. (b) Replacement of digital multifunctional meter of size 96x96mm having following parameter: (i) Voltage, ampere and frequency (c) Replacement of digital energy meter 3 phase of size 96X96mm. (d) Replacement of safety control relay for cranking-01 Nos. (e) Replacement of burnt out control wiring for panel with suitable size of lugs. (f ) Replacement of auto/manual switch

All as per item No- 26 but for 125 KVA to 250 KVA DG Set

M&L for replacement of UNSV contactor AC operated 4 pole 415 volts suitable for the following capacity of DG set

DG set 365 KVA

DG set 250 KVA

DG set 200 KVA

DG set 125 KVA

DG set 100 KVA

DG set 62.5 KVA

DG Set 50 KVA

M&L for painting of DG set with synthetic enamel paint two coats of existing colour of capacity 200 to 250 KVA

M&L for painting of DG set with synthetic enamel paint two coats of existing colour of capacity 100 KVA /125 KVA/62.5 KVA

S&F in replacement of window glass of canopy of capacity 500 KVA

S&F in replacement of window glass of canopy of capacity 63 KVA to 250 KVA

Taking outold unserviceable battery charger from the following DG sets replacemnt with the following battery charger of suitable capacity and checking the terminals including petroleum jelly and spray cleaning and getting test certificate to produce Engr-in-charge for the following capacities of DG sets all as specified and directed.

Battery charger 24 volts 20 Amps capacity panel mounted suitable for 500 KVA DG set complete all as directed.

Battery charger 24 volts 10 Amps capacity panel mounted suitable for 200/250/320 KVA DG set complete all as directed.

Battery charger 12 volts 20 Amps capacity panel mounted suitable for 100/125 KVA DG set complete all as directed.

Battery charger 12 volts 10 Amps capacity panel mounted suitable for 30/40/50/62.5 KVA DG set complete all as directed.

Supply and fix in replacement of AVR card suitable for 365 to 500 KVA DG set of any make and model as per existing all as specified and directed

Supply and fix in replacement of AVR card suitable for 200 KVA to 250 KVA DG set of any make and model as per existing all as specified and directed

Supply and fix in replacement of AVR card suitable for 100 KVA to 125 KVA DG set of any make and model as per existing all as specified and directed

Supply and fix in replacement of AVR card suitable for 37.5 KVA to 81.25 KVA DG set et of any make and model as per existing all as specified and directed

M&L for servicing overhauling to complete alternator upto 100 KVA assembly cleaning, varnishing of rotor, starter assembly and replacement of ball bearing front and rear including greasing and testing all as directed.

M&L for servicing overhauling to complete alternator upto 125 KVA TO 250 KVAassembly cleaning, varnishing of rotor, starter assembly and replacement of ball bearing front and rear including greasing and testing all as directed.

Opening,dismantling and removing of alternator of 100/125 KVA DG set installed at ADE /DEBEL for repair and replacement purpose and to reinstall at site with complete satisfaction and checking and repair of following parts as under :- (a) Diode positive and negative as per capacity of alternatorof 100/125 KVA DG Set (b) Automatic voltage regulator card as per capacity of DG Set 100/125 KVA (c) Excitor coil of alternator (d) Xiner IC (e) Bearing front and rear

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ANAND REFRIGERATION