Repairs/ replacements of spares/ accessories to various departmental machinery of Workshop Sub Division, Pampore.

Amount

Machining job to cylinder block:-The job includes checking the main line of cylinder block, fitting of cylinder liners, re-alignment of connecting rods, machining/finishing of connecting rods, connecting rod bush fitting. The job further includes cylinder head re-facing and finishing besides fitting of seat inserts, valve guides and valve inlet/exhausts. The job includes carriage/ shifting charges. (JK01K-4835)

Machining job of crank shaft:- The job includes machining/ finishing and re-alignment of crank shaft assy with respect to main line of cylinder block. It also includes checking of crank pins with fitting on connecting rods. The job includes carriage/ shifting charges. (JK01K-4835)

Complete over hauling /calibration of F.I Pump:- The job shall include the following:- (a) Providing & Fitting of nozzles - 06 Job (b) Providing & Fitting of delivery valves - 06 Job (c) Providing & Fitting of valve elements -06 Job (d)Providing & Fitting of complete service kit - 01 Job (e) Providing & Fitting of feed pump assembly -01 Job (f)Calibration of F.I pump - 01 Job For Truck (JK01K-4835) fitted with Euro-2 Engine. The job includes cleaning of outer surface of fuel pump. Clamping of fuel pump in the vice & removing of delivery valve holder. Taking off the delivery valve & Inverting of the pump for taking out of stop ring. Removing of spring seats, spring, plunger, barrel set screw & control sleeve & then cleaning of all components with diesel.

Repairs to radiator by way of removing of dents and gas welding to both water tank jackets, cleaning and washing of core, P/F of new bolts and nuts as per requirement. (JK01K-4835, JK01N-7048, JK01N-7053).

Repairing & Reconditioning of Turbo Charger & Replacement turbo Cartridge:- The job includes to conduct a full diagnosis & evaluation of all the characteristics of the turbocharger malfunction. The course of work includes removing of the turbocharger & washing of its parts with special chemicals & cold abrasive treatment of the turbocharger housing by using an abrasive powder. The job also includes the replacement of turbocharger cartridge. Truck No. (JK01F-2253, JK01K-4835).

Retention/Resetting & Replacement of Leaf Springs:- The job involves disassembling the leaves by removing the centre bolt & clips that hold them together. The job then includes clamping of leaves separately in hydraulic vice to apply the pressure fully across the leaf at a 90 degree angle to its length for its setting. The job then includes re-arching & refinishing of individual leaves by cold setting to regain their original shape. The job also includes replacement of worn-out leaf springs. (JKO1G-7032, JK01N-7048, JK01N-7053).

Repairing of Cabin Frame by Welding process:- The job includes cleaning of the damaged parts for welding work. The job then includes joining of damaged, cracked & rusted spots by gas welding process. The job further includes finishing & smoothening of the spots to the original as much as possible. All necessary items & tools used during the job are included thereof. (JK01K-4835, JK01N-7049).

Departmental Escorts Crane MAC 1214

Providing and fitting of Door locks and other micellinious items. The job includes providing and fitting of 02 No. heavy duty door locks, wiper blades with arms 02 No. and providing and commissioning of Polyester Flat Sling belt 02 No. (load carrying capacity: 5Ton, Length: 5M).

Providing and fitting of hydraulic Hose for steering: The job includes providing and fitting of Double High Tensile Wire Braided R2 hydraulic hose ( 1/2'', 2M long, SAE J1402, working pressure not less than 30 MPa) duly crimped with swival male/female nut fittings at both ends

Departmental Hippo Trailer

Providing and fitting of Electrical items: The job includes providing and fitting of Battery cut off switch (01 No.), 1141 67 lamp (24v, 04 No.), Fog Light Assy. (24 V 02 No.), Tail Light assy. (02 No.), H3 lamp (24v, 02 No), LT wire (10 M ,2.5mm), H4 Lamp (24 V, 01 No.) and Bush set 01 No., brush set 01 No., Brush assy. 01No. for 24v self starter. (Providing of consumable insulation tape, soldering is included required there in)

Providing and fitting of Pneumatic hose : The job includes providing and fitting of (PU flexible pneumatic pipe coil Spiral tube hose, length: 10M, ID 8mm,OD 12mm) with SS connect adapter fittings(male/female)

M/S MEHRAJ AUTOMOBILES