E-tender for Supply, Dismantling, Fabrication, Erection and Commissioning of 1 No. Pan, capacity-60 Ton (complete in all respect) and M.S. Fabricated parts for 60 Ton Pan

Supply, Dismantling, Fabrication, Erection and commissioning of Pan, Capacity- 60 Ton (Complete in all respect) Type- Low head rapid boiling, S/V ratio- 6.6, Working volume- 42 m³,Heating surface area- 280 m², Dia meter of tube plate (Approx.)- 5500 mm with tubes, Dia meter of down take (Approx.)- 2097 mm, Strike level above top tube plate- 1050 mm, SS 304 tie rod duly welded with top & bottom tube- 40 mm Dia, Vapor space height above top tube plate- 3207 mm, Vertical space between bottom tube plate and bottom saucer for welding- 150 mm, Catch all type- centrifugal, Shell plate thickness- 16 mm, Internal- 10 mm, SS Veins- 6 mm, Stool- 4 Nos., Bottom saucer depth & design- To maintain the graining volume of 36-38% Material of construction Tube plate thickness – 32 mm, Calandria shell thickness- 16 mm, Body shell thickness- 16 mm, Bottom saucer thickness- 16 mm, Top cone thickness- 16 mm, Stream jacket thickness- 16 mm, Central down take thickness- 16 mm Tube details (exclusion) Tube Material – SS304, Tube size- 102 mm OD X 1.625 mm thickness (16SWG) X 800 mm Long, No. of tubes approx- 1209 with tubes, Ligament- 18 mm Other details Vapor outlet size- 1120 mm, Condensate outlet with 150 mm sluice valve- 100 mm X 2, Man hole hinged type (mm)- 500 X2, Light & sight complete assembly- 200 mm X 1 lot, Calandria & Body water connection with 2 No. sluice valve- 100 NB, Noxious gas size with 2 No. sluice valve- as per design, Washout connection with sluice valve- 150 NB X 1 No., Vacuum Brake connection with sluice valve- 150 NBX1 No., Exhaust washing connection with sluice valve- 150NB X 1No., Washing steam coil- 150 NB for body & 50 NB for save-all, Temperature gauge dial 150 mm (0-150 Degree C)- 02 No., Pressure/ vacuum gauge 150 mm dia, 0-2 KG/Sq cm/ 0-760 mm- 02 No., Pneumatic cut over valve- 300 NB X 1No., Pneumatic discharge valve with connection- 600 NB X 1 No., Pneumatic fitting for cutover & discharge valve- 2 set., MS feed box with- 01 No., 12 mm thick feed box, Rubber seated angle valve- 150 mm NB X 4 Nos., Main feed check valve sluice type- 150 mm NB, Slurry feed bottle with 50 mm gate valve- 01 No., GM Proof stick- 01 No., SS was basin- 01 No., Sight glass washing coil with valve- 50 NB X 01 No., Monkey ladder for going to save all- 1 No., Staging- as per requirement on per ton basis, MS Pipe 900 mm X 10 mm thick on per ton basis- As per requirement on per ton basis. Terminal Point:- Cut over line connected to existing line, Steam washing line connected to existing line, Vapor and exhaust lines connected to existing line, Condenser water lines connected to existing lines, Wash out line connected to existing line, Hot & cold water, steam, molasses feed lines, Massecuite Dropping gutter upto crystallizer No. 1& 2 with flap valve, Plate form for opening and repair of valves included, Modification to staging and plate form for pan and extension of staging & plate form for condenser included Dismantling, erection, fabrication with insulation & aluminum cladding complete in all respect with trail.

Supply, Dismantling, Fabrication, Erection and commissioning of Pan fabricated parts (Shell) 60 Ton Pan Shell, Top Cone, Save all and Vapor Pipe Specifications Pan Capacity 60 Ton Pan Type Low Head Rapid Boiling 1 Shell Body Shell Outer Dia 5440 MM Body Shell Plate Thickness 16 MM Body Shell Height 3200 MM Sight Glass and main hole 2 Top Cone Top Cone Plate Thickness 16 MM 3 Save - All Type Centrifugal Save-all Shell Outer Dia 2820 MM Save-all Outer Shell Height 2421 MM Save-all Shell Plate Thickness 16 MM Internal Shell Plate Thickness 16 MM SS Veins Thickness 6 MM Save-all Impeller Height 350 MM Vapor Outlet Size 1100 MM Save-all bottom to Vapor Pipe bottom Height 1130 MM Stiffeners & main hole 4 Vapor Pipe Vapor Pipe Outer Dia 1124 MM Vapor Pipe Plate Thickness 12 MM 5 Washing Steam Coil Washing Steam Coil For Vapor Space 150 NB 'C' Class (heavy duty) Washing Steam Coil For Save-all 50 NB 'C' Class (heavy duty) 6 Monkey Ladder Monkey Ladder for going to Save-all with Platform 01 No.