MAINTENANCE, REPAIR AND REPLACEMENT OF DEFECTIVE ITEMS OF DG SETS, AMF PANELS AND MISC ITEMS OF WSA AT 2 WG AND ELECTRIC SUPPLY AND WATER SUPPLY INSTALLATION AT 2 WG AF STN PUNE

Amount

M&L for servicing of DG set 6.25 KVA to 40 KVA by taking out unserviceable spares, Cleaning by brushing to remove dust including replacing of diesel filters,lub oil filters,checking of all nuts, bolts tightening wherever necessary,draining out old engine oil and coolant and filling new engine oil and coolant as required at site, adjustment and replacement of belt,tuning of engine, adjustment of speed, alternator voltage, frequency etc greasing oiling and checking for smooth functioning of DG Set ( Note :- 1. Any spares,Engine oil,coolant,unserviceable spares required to be replaced shall be measured separately under respective items . 2. Minor spares like nuts,bolts etc cost up to Rs 200 shall be included in the rate quoted above)

M&L for servicing of DG set 62.5 KVA to 125 KVA by taking out unserviceable spares, Cleaning by brushing to remove dust including replacing of diesel filters,lub oil filters,checking of all nuts, bolts tightening wherever necessary,draining out old engine oil and coolant and filling new engine oil and coolant as required at site, adjustment and replacement of belt,tuning of engine, adjustment of speed, alternator voltage, frequency etc greasing oiling and checking for smooth functioning of DG Set ( Note :- 1. Any spares,Engine oil,coolant,unserviceable spares required to be replaced shall be measured separately under respective items . 2. Minor spares like nuts,bolts etc cost up to Rs 200 shall be included in the rate quoted above)

M&L for servicing of DG set 160 KVA to 250 KVA by taking out unserviceable spares, Cleaning by brushing to remove dust including replacing of diesel filters,lub oil filters,checking of all nuts, bolts tightening wherever necessary,draining out old engine oil and coolant and filling new engine oil and coolant as required at site, adjustment and replacement of belt,tuning of engine, adjustment of speed, alternator voltage, frequency etc greasing oiling and checking for smooth functioning of DG Set ( Note :- 1.Any spares,Engine oil,coolant,unserviceable spares required to be replaced shall be measured separately under respective items . 2. Minor spares like nuts,bolts etc cost up to Rs 200 shall be included in the rate quoted above)

M&L for servicing of DG set 320 KVA to 400 KVA by taking out unserviceable spares, Cleaning by brushing to remove dust including replacing of diesel filters,lub oil filters,checking of all nuts, bolts tightening wherever necessary,draining out old engine oil and coolant and filling new engine oil and coolant as required at site, adjustment and replacement of belt,tuning of engine, adjustment of speed, alternator voltage, frequency etc greasing oiling and checking for smooth functioning of DG Set ( Note :- 1.Any spares,Engine oil,coolant,unserviceable spares required to be replaced shall be measured separately under respective items . 2. Minor spares like nuts,bolts etc cost up to Rs 200 shall be included in the rate quoted above)

M&L for servicing of DG set 500 KVA to 750 KVA by taking out unserviceable spares, Cleaning by brushing to remove dust including replacing of diesel filters,lub oil filters,checking of all nuts, bolts tightening wherever necessary,draining out old engine oil and coolant and filling new engine oil and coolant as required at site, adjustment and replacement of belt,tuning of engine, adjustment of speed, alternator voltage, frequency etc greasing oiling and checking for smooth functioning of DG Set ( Note :- 1.Any spares,Engine oil,coolant,unserviceable spares required to be replaced shall be measured separately under respective items . 2. Minor spares like nuts,bolts etc cost up to Rs 200 shall be included in the rate quoted above)

Material only for the following item of DG set 6.25 KVA to 40 KVA to be incorporated in repairs for Ser Item No 1.00 above

Fuel Filter

Oil Filter element with 'O' ring

Fan belt

Alternator belt

Radiator hose pipe inlet/outlet

Solenoid switch 12 volts,DC

Oil Pressure Pipe

Fuel Pressure Pipe

Material only for the following item of DG set 62.5 KVA to 125 KVA DG set be incorporated in repairs for Ser Item No 2.00 above

Fuel Filter

Oil Filter element with 'O' ring

Fan belt

Alternator belt

Radiator hose pipe inlet/outlet

Solenoid switch 12 volts,DC

Oil Pressure Pipe

Fuel Pressure Pipe

Material only for the following item of DG set 160 KVA to 250 KVA to be incorporated in repairs for Ser Item No 3.00 above

Fuel Filter

Oil Filter element with 'O' ring

Fan belt

Alternator belt

Radiator hose pipe inlet/outlet

Solenoid switch 12/24 volts,DC

Oil Pressure Pipe

Fuel Pressure Pipe

Material only for the following item of DG set 320 KVA to 400 KVA to be incorporated in repairs for Ser Item No 4.00 above

Fuel Filter

Oil Filter element with 'O' ring

Fan belt

Alternator belt

Radiator hose pipe inlet/outlet

Solenoid switch 24 volts,DC

Oil Pressure Pipe

Fuel Pressure Pipe

Material only for the following item of DG set 500 KVA to 750 KVA to be incorporated in repairs for Ser Item No 5.00 above

Fuel Filter

Oil Filter element with 'O' ring

M&L for replacement of Governor operating on 24 V DC suitable for 160KVA DG set complete all as specified and directed.

M &L for Removing the fuel injection pump (FIP) & injectors from DG set cap 62.5 KVA to 160 KVA and carry out servicing and calibration including replacement of injectors nozzles, etc. and refitting the same for smooth and efficient functioning complete all as specified and directed. Note :-Repairs will be carried out from authorised workshop of MICO or manufacturer of DG set.

M &L for Removing the fuel injection pump (FIP) & injectors from DG set cap 160 KVA to 250 KVA and carry out servicing and calibration including replacement of injectors nozzles, etc. and refitting the same for smooth and efficient functioning complete all as specified and directed. Note :-Repairs will be carried out from authorised workshop of MICO or manufacturer of DG set.

Taking down defective self starter 12 Volt of DG set of cap from 20KVA to 160 KVA DG set installed at various installations and servicing/overhauling including replacing of worn out parts like solenoid, bearing, carbon brush, rewinding the starter motor winding, etc. and refitting the same after making serviceable for smooth functioning in all respect complete all as specified and directed. Note:-Spares required and rewinding will be measured and paid separately under relevant item of this Schedule here after.

Rewinding the burnt field coil.

Rewinding the burnt armature coil with commutator.

Replacement of bush/ bearing.

Replace the worm out carbon brush with brush holder.

Replacement of clutch.

Replacement of solenoid switch.

Replacement of Bentex drive.

Taking down defective self starter 24 Volt of DG set of cap from 200 KVA to 500 KVA DG set installed at various installations and servicing/overhauling including replacing of worn out parts like solenoid, bearing, carbon brush, rewinding the starter motor winding, etc. and refitting the same after making serviceable for smooth functioning in all respect complete all as specified and directed. Note:-Spares required and rewinding will be measured and paid separately under relevant item of this Schedule here after.

Rewinding the burnt field coil.

Rewinding the burnt armature coil with commutator.

Replacement of bush/ bearing.

Replace the worm out carbon brush with brush holder.

Replacement of clutch.

Replacement of solenoid switch.

Replacement of Bentex drive.

M&L for disconnecting the unserviceable alternator capacity of 30 KVA to 160 KVA, 3 phase any make & type from engine, transporting to workshop dismantling it for repairing and rewinding by taking out burnt armature winding aleaning the alternator coil with existing gauge/size of super enamelled copper winding wire, providing new insulation, sleeves, varnishing cotton taping etc reassembling the alternator complete including aligning with engine and testing in all aspects for smooth functioning complete all as specified and directed.

M&L for disconnecting the unserviceable alternator capacity of 200 KVA to 250 KVA, 3 phase any make & type from engine, transporting to workshop dismantling it for repairing and rewinding by taking out burnt armature winding aleaning the alternator coil with existing gauge/size of super enamelled copper winding wire, providing new insulation, sleeves, varnishing cotton taping etc reassembling the alternator complete including aligning with engine and testing in all aspects for smooth functioning complete all as specified and directed.

Taking down old unserviceable contactor and S&F new contactor for the following range

MNX 40 contactor 40A, 415 volt, 3 pole

MNX80 contactor 80A, 415 volt, 3 pole 2NO+2NC

MNX225 contactor 225 A, 415 volt, 3 pole 2NO+2NC

Material and labour for replacement of battery charger 12 Volt,10 Amp and making all electrical connection testing complete all as specified and directed.

Material and labour for replacement of battery charger 24 Volt, 10 Amp and making all electrical connection testing complete all as specified and directed.

M & L for replacement of brass battery terminal suitable for lead Acid Battery 12 V 40 AH to 12 V , 180 AH complete all as specified and directed.

M & L for maintenance servicing and complete checking of automatic main failure (AMF) panel of any capacity including replacement of worn out parts, copper cables, relay of suitable range, toggle switches, indicator & repair of Ammeter, Voltmeter complete and testing all complete all as specified and directed. Note :- Spare parts required will be measured and paid separately under relevant item of this Schedule here after.

Toggle switch suitable for AMF panel.

CT's of range 62.5 to 400 KVA

Relay of range 62.5 KVA to 400 KVA.

Ammeter digital type square flush type

Voltmeter digital type square flush type

Copper wire single core for internal connection.

Voltage monitoring relay (digital type)

DG set digital Controller

Material and labour for replacement of DC Voltmeter 0 to 30 volt analog type all as per existing model and size complete all as specified and directed.

Material and labour for replacement of DC Ammeter 0 to 30 amp analogue type all as per existing model and size complete all as specified and directed.

M&L for taking out diesel from the fuel tank of DG set of capacity 20 KVA to 160 KVA and cleaning the fuel tank complete of any size complete all as specified and directed.

M&L for taking out diesel from the fuel tank of DG set of capacity 200 KVA to 500 KVA and cleaning the fuel tank complete of any size complete all as specified and directed.

M&L for De-scaling & cleaning , painting (except fins area) & welding / soldering / brazing of radiator of any capacity & any type complete all as specified and directed.

Supply only coolant for radiators of DG sets of capacity 30 KVA to 750 KVA complete all as specified and directed.

Supply only battery distilled water for batteries of DG sets complete all as specified and directed.

M&L for draining out old engine oil and filling new engine oil of grade as recommended by manufacturer for DG set any make and capacity complete all as specified and directed.

S & F in replacement of fuel indication transparent plastic tube of any size as per existing complete all as specified and directed.

Supply and fix in replacement of broken acoustic enclosure door hinges with stainless steel hinges complete with nut bolts etc as per site requirement of any type, cap and make of DG set complete all as specified and directed.

Materials and labour for scraping removing and cleaning old rusty paint from enclosure of DG set 62.5 KVA to 160 KVA capacity any make by cleaning agents & painting the above DG set complete with Polyurethane (PU) paint complete all as specified and directed.

Materials and labour for scraping removing and cleaning old rusty paint from enclosure of DG set 160 KVA to 500 KVA capacity any make by cleaning agents & painting the above DG set complete with Polyurethane (PU) paint complete all as specified and directed.

Taking down old rusted unserviceable silencer single/double with exhaust pipe and M&L for new silencer with Exhaust pipe complete bends, coupling etc suitable for 100 to 400 KVA DG set including fixing arrangements and painting with silver colour over a coat of red oxide complete all as specified and directed.

Supply & Fix in replacement of automatic voltage regulator 62.5 to 400 KVA DG set complete all as specified and directed.

Material and labour for taking shutdown and disconnecting cables from AMF panel and DG set of 62.5 KVA and dismantle the spare parts of any make and type and disconnect the engine from the alternator and transport it to the workshop and conduct engine overhauling of DG set and replace all the unserviceable spare parts with the new one and reassembling of complete DG set and testing commisioning complete all as specified and directed. Note:- Cost of spare parts will be measured and paid seperately under relevant item of this Schedule here after.

M&L for replacement of nozzle repairing and testing complete all as specified and directed.

M&L for replacement of Piston Ring set complete all as specified and directed.

M&L for replacement of Liner with O-Ring complete all as specified and directed.

M&L for replacement of Head gasket complete all as specified and directed.

M&L for replacement of Gasket oil Pan complete all as specified and directed.

M&L for replacement of RC Joint complete all as specified and directed.

M&L for replacement of Bearing connecting rod complete all as specified and directed.

M&L for replacement of Head valve complete all as specified and directed.

M&L for replacement of Head repairing complete all as specified and directed.

Material and labour for excavating in trenches in hard and dense soil n exc 1.5 m wide and n exc 1.5 m in depth; for foundation, etc getting out complete all as specified and directed.

Material and labour for excavating in trenches in soft disintegrated rock n exc 1.5 m wide and n exc 1.5 m in depth; for foundation, etc.and getting out complete all as specified and directed.

Material and labour for Pre-cast cement concrete block masonry with solid blocks,Type B1 1:2:4 20 mm graded aggregrate exc. 10 cm in width and setting in mortar complete all as specified and directed.

Material and labour for broken stone of boulders hardcore of gauge n exc. 63 mm, deposited, spread and levelled in layers n exc. 15 cm thick, watered and rammed to a true surface complete all as specified and directed.

M&L for cement concrete (1:4:8) type D2 in foundation filling and mass concrete using 40mm graded stone aggregate for pole/stay foundation etc complete all as specified and directed.

M&L for cement concrete (1:2:4) type B2 in foundation filling and mass concrete using 40mm graded stone agg for pole/stay foundation etc complete all as specified and directed.

Supply and fixing of PVC Insulated, PVC Round Sheathed Multi Core Industrial Flexible Cable conforming to IS 694:2010 with Flexible Bright Annealed Copper Conductor for Voltage Grade 1100 Volt 1.5 sqmm and 7 core from DG set to AMF Panel complete all as specified and directed.

Material and labour for shifting, installation, testing and commissioning of 62.5 KVA DG set from one location to another in tech area using crane of suitable capacity and trailer to carry the DG set from one location to other complete all as specified and directed.

Material and labour for disconnecting LT cable from existing DG set and LT panel and reconnection of same LT cables in the new AMF panel and DG set (shifted and installed under Ser Item No. 54.00 above) using lugs , glands as per the cable size at site complete all as specified and directed.

Material and labour for shifting of 500 KVA AMF Panel from one location to another in tech area using crane and trailer of suitable capacity and including testing, installation and commissioning of AMF panel with DG set by connecting LT cables in and out from the panels and control cable from AMF to DG set. also include grouting & PCC foundation for AMF panel complete all as specified and directed. Note: cost of control cable will be measured and paid seperately

Taking out of old unsv AMF panel of 62.5 KVA capacity and Supply install testing and commisioning of Auto Main Failure panel (AMF) suitable for 62.5 KVA DG set.The panel shall be floor standing outdoor type, dust & vermin proof fabrication 3.15mm thickness with powder coating , complete with all internal wirings including disconnection of LT cables from old unserv AMF panel and refxing the same LT cables both incoming and outgoing into AMF panel and will house the following (i) Aluminium bus bar of 300 amps (RYBN)- 01 Set (ii) Mains and DG supply contactors of 125 amps capacity - 02 Nos (iii) Indicating lamp 240V AC/ 24V DC- 08 Nos (iv) Provision for bottom entry & exit of power cabling (v) Set of current Transformers of suitable capacity- 06 Nos (vi) Set of control fuses- 08 Nos (vii) MCB /MCCB for short circuit and overload protection (viii) Earthing terminal (ix) VAF meter 3 phase - 02 Nos (x) DG VMR- 01 Nos (xi) Panel shall be mounted on MS angle frame of 50x50x6mm size Note: Cost of PCC and grouting work required for fixing of panel shall be deemed in quoted rate.

Taking out of old serv AMF panel of 500 KVA capacity and Supply install testing and commissioning of Auto Main Failure panel (AMF) suitable for 500 KVA DG set.The panel shall be floor standing outdoor type, dust & vermin proof fabrication 3.15mm thickness with powder coating , outdoor panel complete with all internal wirings including disconnection of LT cables from old unserv AMF panel and refxing the same LT cables both incoming and outgoing into AMF panel and will house the following (i) Aluminium bus bar of 1000 amps (RYBN)- 01 Set (ii) ACB, EDO, 50KA, microprocessor based LSIG release with U/V coil 800 Amps 4 Pole - 02 Nos (iii) Current Transformer CT ratio 800/5, 5 VA, CL 1.0 - 06 Nos (iv) Indicating lamp 240V AC. 24 DC - 08 Nos (v) VAF meter 3Ph, 4 wire - 02 Nos (vi) DG VMR 3Ph, 4 wire - 01 Nos (iv) Provision for bottom entry & exit of power cabling (v) Set of current Transformers of suitable capacity- 06 Nos (vi) Set of control fuses 6.3 amps- 08 Nos (vii) MCB /MCCB for short circuit and overload protection (viii) Earthing terminal (xi) Panel shall be mounted on MS angle frame of 75x75x10mm size complete in all aspect as directed and specified and Engr-in-Charge Note: Cost of PCC and grouting work required for fixing of panel shall be included in quoted rate.

S&F in repair of street light timer, astro mini type for lighting control based on sunrise/ sunset timing by lattitude/ longitude settings time switch 110-240 V AC 1 phase , base /DIN complete all as specified and directed.

Supply and fixing of 180 AH sealed lead acid battery 12 volt into DG set with all necessary connections complete all as specified and directed.

Labour only for comprehensive maintenance of and attending day to day break down of DG Set including servicing including first hand repairs, consisting of normal repairs such as tightening of nut bolts, greasing, checking/replacing of battery terminals, levelling of distilled water, cleaning of main ,battery charging alternator where ever exists with vacuum cleaner including replacements of defective/ worn out spares such as diesel filters, oil filters, rubber hose pipe ,V-belt, fuel pipe and change of oils etc. and cleaning of Radiator with suitable cleaning agent and water pressure as per site requirement complete all as specified and directed. Note:- (i) The maintenance cost of DG Set shall deemed to comprises of cost of labour employed for the purpose, T&P used and other petty items such as cotton waste, Kerosene oil, Grease, nuts, bolts and labour cost for fixing spares. (ii) All spares and oil replaced will be measured and paid under relevant items of schedule/BOQ. (iii) Servicing shall be carried out authorised dealer of manufacturer i.e. OEM. (iv) Non attending the complaint with in 8 Hrs @ Rs. 2000.00/day shall be recovered by the contractor. (v) Keep the complaint pending after one day @ Rs.4000.00/day shall be recovered by the contractor. (vi) The complaint shall be generated by Telephonically/Verbally by concern JE E/M or Engr-Incharge. (g) Spares shall be measured and paid separately.

6.25 KVA to 40 KVA

62.5 KVA to 125 KVA

160 KVA to 250 KVA

320 to 400 KVA

500 KVA to 750 KVA

Disconnecting of incoming / outgoing cables and earthing lead and taking out existing unserviceable outdoor feeder pillar box / Panel and removing unserviceable pillar box / Panel with frame from the PCC foundation complete all as directed.

Supply, Install, Test and Commissioning of LT feeder pillar box outdoor type fabricated out of 3.0 mm thick CRCA sheet double door(front & back opening), CPRI approved complete with powder coating with seven tank process mounted on M.S angle Iron frame of size 40x40x6mm, duly grouted with PCC reqd with the following:- (a)Aluminium bus bar 400 Amp (R Y B & N) with coloured heat shrinkable insulated sleeve 415 Volts as per IS of suitable size mounted on DMC/epoxy insulator (not less than 50mmx50mm conicle type at a maximum interval of 500 mm- 01 Set. (b) MCCB FP 125 Amps 35 KA - 02 No for main in coming (c) MCCB 100 Amps 3P, 10 KA - 02 Nos for outgoings (d) On load Change over switch 4 pole 125 amps - 01 Nos (d) LED indicator for RYB of size 22.5 mm - Set of 3 (e) 3 Phase Digital voltmeter -01 nos (f) 3 Phase Digital ammeter-01 Nos Note: All MCCBs must conforms Fixed thermal and fixed thermal magnetic setting and Ics= 100% of Icu For new hawk gate

Material and labour for shifting, installation, testing and commissioning of 125 KVA DG set from one location to another in tech area using crane of suitable capacity and trailer to carry the DG set from one location to other complete all as specified and directed.

Material and labour for shifting, installation, testing and commissioning of 200 KVA DG set from one location to another in tech area using crane of suitable capacity and trailer to carry the DG set from one location to other complete all as specified and directed.

M&L for cement plaster 1:4, 10mm thick on fair faces of brick work or concrete surfaces complete all as specified and directed.

Rama Electricals