Procurement of Machinery Equipment Group B

Amount

Mechanical Group

Three/four door refrigerator 300L carrying with HC R-600a : -

Evacuating and refrigerant charging station, consist of a) Rotary two stage vacuum pump and motor (with gas ballast and anti-such back) b) manifold with gauges and valves and capable of pulling vacuum up to 50 microns of Hg and with provision of connecting to a microns level vacuum gauge b) Graduated charging cylinder with provision for temperature correction and all necessary isolating valves II) Evacuating and charging station as above but fitted with weighing scale (CAP. 2 kg. In lieu of (b) above and with accuracy of +/-1 g for charging hydrocarbons) : -

Two stage rotary vacuum pump capacity approx 60 - 10 rmp of evaluating to 50 microns of Hg and fitted with gas ballast anti such back valve and single-phase Motor. : -

Air compressor, two stage for oil – less dry air, with rush proof tank assembly, heater and controls max. pr. 10 kgs /sq.m Capacity 45 ltr. Motor 1 hp. : -

Reciprocating compressor provision of capacity control etc. for demonstration. Capacity 2 ton open type. : -

Dry N2 in cylinder 2 stage regulator or commercial N 2 in cylinder with drier unit and 2 stage regular & meter cube

Split A.C 1.5 Ton with R134a or R22 reciprocating compressor : -

Duct able split A.C 1.5 ton ,1.5 ton with R134 a or R22 reciprocating compressor : -

Recovery unit with cylinders for CFC & CFC, HFC & HCFC, with cylinder capacity 5 KG. : -

Cassette Air conditioner 4500 kcal/hr : -

De scaling pump set with stainless steel impeller & hosing complete with motor ½ hp & accessories (Standard made) : -

Fan coil unit with water valves (2 & 3 way) : -

Shell and tube, DX chillers (small) 5 Ton with copper tubing only : -

Circulating water pump (small) 0.5 H. P with stainless steel with tank capacity 20 Ltr’s with inlet/outlet Provision. : -

Shell and tube type condenser 5 Ton : -

Rotary hermetic compressor 2 Ton : -

Screw compressor 5Ton : -

Bottle cooler visible 200 L carrying with HFC134a & reciprocating compressor : -

Deep freezer 200 L carrying with HFC134 a & reciprocating compressor : -

Water cooler storage type 200 L carrying HFC134 a & reciprocating compressor : -

Ice candy plant 2 ton with capacity to make 32 ice candy at a time with form a tray , stainless steel tank on trolley. : -

Air-conditioning, direct and indirect system. Complete with all controls including humidity control capacity 15000Kcal/hr. : -

Car A.C components (full kit) A) Wobble plate compressor with mounting brackets. B) Serpentine Evaporator C) Parallel flow condenser D) Hoses, Tubes, Receiver, expansion valve E) Electrical component & wiring harness : -

CAR AC tutorial model : -

Welding Transformer : with all accessories ( 400A, OCV 60–100 V, 60% duty cycle)

Welding Transformer (or) Inverter based welding machine : with all accessories (300A , OCV 60 – 100 V, 60% duty cycle)

D.C Arc welding rectifiers set with all accessories : (400 A. OCV 60 – 100 V, 60% duty cycle )

GMAW welding machine : 400A capacity with air cooled torch, Regulator, Gas preheater, Gas hose and Standard accessories

AC/DC GTAW welding machine : with water cooled torch 300 A, Argon regulator, Gas hose, water circulating system and standard accessories.

Air Plasma cutting equipment : with all accessories, capacity to cut 12 mm clear cut

Air compressor : suitable for air plasma cutting system with 50 litre tank

Spot welding machine : 15 KVA with all accessories.

Portable gas cutting machine : capable of cutting Straight & Circular with all accessories

Pedestal grinder fitted with coarse and medium grain size grinding wheels : dia. 300 mm

Bench grinder fitted with fine grain size silicon carbide green grinding wheel : dia. 150 mm

AG 4 Grinder : -

Suitable gas welding table : with fire bricks

Suitable Arc welding table : with positioner

Trolley for cylinder (H.P. Unit) : -

Hand shearing machine : capacity to cut 6 mm sheets and flats

Power saw machine : 14 “ hydraulic & cooling attachment

Work bench : 340x120x75 cm with 4 bench vices of 150 mm jaw opening

Oxy Acetylene Gas cutting blow pipe. : -

Oxygen, Acetylene Cylinders. : -

CO2 cylinder. : -

Argon gas cylinder. : -

Anvil 12 sq. inches working area with stand. : -

Swage block. : -

Die penetrant testing kit : -

Magnetic particle testing Kit. : -

Fire extinguishers (foam type and CO2 type) : -

Fire buckets with stand : -

Portable abrasive cut-off machine : -

Suitable Gas cutting table : -

Lathe S.S & S.C. (All geared type) : Lathe S.S & S.C. (All geared type) with minimum specification as 150 mm Center height, 1000 mm between centers, gap bed machine to be motorized and supplied with coolant installation, 4-jaw independent chuck 250 mm , 3-jaw self-centering chuck 200 mm fixed steady, face plate, driving plate, 4-way tool post, quick change gear box for Metric/British threads, live and dead centers with taper attachments, Motor Capacity -5.5 KW

Lathe tool room S.S & S.C. (All geared type) : Lathe tool room S.S & S.C. (All geared head type) 150 mm center height, 1000 mm between centers. Machine to be motorized and supplied with coolant installation, 4-jaw independent chuck 250 mm, 3-jaw self-centering chuck 150 mm fixed steady, traveling steady, face plate, driving plate, 1-way tool post, draw in type collets set up to 25mm, 0.5 mm, relieving attachments, Motor Capacity -5.5 KW

Grinding machine pedestal type : Grinding machine pedestal type Double ended 200 mm dia. Wheel with wheel guard and vision one wheel fine and one rough Motor Capacity .75 KW

Drill machine pillar type-motorized : Drill machine pillar type-motorized up to 12mm capacity with coolant installation, Motor Capacity 0.75 KW

Power saw machine- hydraulic feed system : Power saw machine- hydraulic feed system- 400mm Blade size with coolant installation, Motor Capacity 0.75 KW

CNC lathe /CNC turn Centre : CNC lathe/ CNC turn center with minimum specification as per latest NSQF-5 syllabus Detailed specification for 2 axis CNC Lathe / Turning centre 1 MACHINE CAPACITY Units Size a Swing over bed mm 350 or higher b Turning diameter mm 135 or higher c Distance between centers mm 250 or higher d Maximum Turning Length mm 200 or higher e Slant angle (bed or saddle) degrees 30 to horizontal or higher f Cast Iron grade for bed and saddle Grade 25 or equivalent g Machine weight nett kg 1500 or higher 2 SPINDLE a Spindle nose A2-4 / A2-5 b Bore through Spindle mm 35 or higher c Maximum spindle speed RPM 4000 or higher d Spindle power, continuous kW 3.7 or higher e Minimum spindle speed @ full power RPM 1200 or lower f Type of drive AC servo spindle motor (digital) g Chuck size mm 135 or higher h Chuck type 3-jaw hydraulic, Hydraulic Power operated i Spindle bearing class P4 class j Front Bearing Dia. (ID) mm 60 or higher 3 AXES a X - axis Travel mm 100 or higher b Z - axis Travel mm 200 or higher c Programmable feed rate- X & Z mm/min 10 - 10000 d Minimum programmable command - X & Z mm 0.001 e Rapid traverse - X & Z m/min 20 or higher f Type of drive - X & Z AC servo motor g Motor torque - Z axis Nm 3 or higher h Motor torque - X axis Nm 3 or higher with brake i Ball screw - Z & X axes (diameter x pitch) mm 25 x 10 or higher j Ball screw finish - Z & X axes Hardened and Ground k Ball screw class- Z & X axes Pre-loaded with C3 or better l Guideway type - Z & X axes Antifriction linear motion guideway m Guideway size - Z & X axes mm 25 or higher n Guideway precision - Z & X axes P class 4 TURRET a Bi-Directional Tool Turret Electromechanical/Servo/Hydraulic b No. of Tools Nos. 8 or higher c Tool shank size mm 20 x 20 or higher d Maximum boring bar diameter mm 25 or higher 5 TAIL STOCK a Quill Diameter mm 65 or higher b Quill Stroke mm 70 or higher c Quill Taper MT-4 or higher d Quill actuation Hydraulic e Tail stock base travel manual mm 150 or higher f Thrust (Adjustable) Kgf 300 or higher 6 COOLANT/LUBRICATION/HYDRAULIC a Coolant tank Capacity Litres 100 or higher b Coolant pump motor kW 0.37 c Coolant pump out put LPM 20 or higher d Lubrication type Automatic centralized lubrication e Lubrication tank capacity Litres 3 or higher f Hydraulic pump discharge LPM 8 or higher g Hydraulic tank capacity Litres 30 or higher h Hydraulic system pressure maximum Bar 30 or higher 7 ACCURACY as per ISO 230-2 a Positioning accuracy X & Z axes mm 0.012 b Repeatability X & Z axes mm ± 0.007 c Geometrical Alignment ISO 13041-Part 1 d Accuracy of finish test piece ISO 13041-Part 6 8 CNC SYSTEM a Control System FANUC /Siemens b System resolution 0.001 mm c Motors & Drives Compatible with CNC controllers mentioned above d Tool number display On machine operator panel e Machine control panel Feed rate, spindle speed override knob f MPG (Manual pulse generator) On machine operator panel g CNC features Graphic Simulation, Programming help, Tool Offsets, MDI, Absolute/ Incremental Positioning, Pitch error compensation 9 POWER SOURCE a Mains supply (± 10 %) 415 V, 3 Ph., 50Hz b Total connected load requirement Approx. 15 kVA 10 STANDARD EQUIPMENT a Voltage Stabilizer 15 kVA b Air conditioning unit for electrical cabinet 1 No Backup CD for PLC Ladder Logic 1 No d Machine lighting 1 No e Levelling pads and jacking screws 4 No f Operation manual 1 No g Maintenance manual 1 No h Installation kit 1 No i Maintenance tool kit 1 No j 6 rack trolley (Size 25"x22"x45")with lock 1 No k Machine guarding with safety compliance 1 No 11 MAKES OF CRITICAL MACHINE TOOL COMPONENTS a Linear Motion Guideways HIWIN/THK/PMI/STAR b Ball Screws HIWIN/THK/TSUBAKI/PMI/STAR/HMT/NSK c Spindle Bearings RHP/NSK/FAG/SKF/NRB d Turret PRAGATI/BARUFFALDI/SAUTER/DUPLOMATIC e Hydraulic Chuck & Cylinder GMT/KITAGAWA/AIRTECH/PRAGATI/ROHM f Hydraulic Power Pack YUKEN/FLUID/REXROTH g Panel AC WERNER FINLEY/RITTAL/LEXTECNOID h Stabilizer NEEL/SERVOMAX/CONSUL/FARMAX/EQUIVALENT i Lubrication CENLUBE/DROPCO/EQUIVALENT j Coolant Pump RAJAMANE/GRUNDFOS k Cutting tools and holders SANDVIK/TAEGUTEC/KENNAMETAL/SECO/ISCAR/MITSUBISHI

a) Multimedia based simulator for CNC technology : Multimedia based simulator with minimum specification Multimedia based simulator for CNC technology and interactive CNC part programming software for turning & milling with virtual machine operation and simulation using popular operation control system such as Fanuc, Siemens, etc. (Web-based or licensed based) (10 trainees + 1 faculty) b) Desktop with MS-Windows-7 or latest to run above software, networked on LAN

Tool holders to suit the CNC Machine for turning, Threading, Grooving, (External and internal), parting off operation, boring undercutting with 20 insert of each operation : 12 Cutting tools & tool holders Quantity Inserts Quantity 1 year 3 years 1 year 3 years 1. External turning holder, insert type, MWLNL 2 4 WNMG 20 40 2. External turning holder, insert type, MVJNL 2 4 VNMG 10 20 3. External turning holder, insert type, PDJNR 2 4 DNMG 10 20 4. Threading Holder - External, LH 2 4 0.5 to 2 10 30 5. Threading Holder - Internal, LH 2 4 0.5 to 2 10 30 6. Grooving Holder External, LH 2 4 3 mm 10 30 7. Grooving Holder Internal, LH 2 4 3 mm 10 30 8. Parting off Holder for insert width 2 mm, LH 2 4 2 mm 10 30 9. Boring holder SCLCL for minimum bore dia. 12 mm 2 4 WCMT 20 60 10. Boring holder SCLCL for minimum bore dia. 16 mm 2 4 CCMT 20 60 11. Internal grooving holder LH, for minimum bore dia. 12mm. 2 4 2 mm 10 30 12. Internal threading holder LH, for minimum bore dia. 12mm 2 4 w mm 10 30 13. Insert drill 12.7 mm 2 4 Suitable e 10 sets 30 sets 14. Reducing sleeves for internal holders - Dia 12 and 16 mm 1 set 2 sets 15. Centre drill HSS A 2.5 x 6.3 2 6 16. Twist drill HSS straight shank, dia 6,8,10,12 mm 2 Sets 6 sets 17. Collets suitable for the above drills 1 Set 2 sets 18. Collet Holder 2 4 19. Boring bar holder 3 3

SS and SC centre lathe (all geared ) : Centre height 150 mm and centre distance 1000 mm along with 3 & 4 jaw chucks, auto feed system, safety guard, taper turning attachment, motorised coolant system, lighting arrangement and standard accessories

Driiling machine Pillar Type : Sensitive 0-20 mm cap with swivel table motorised with chuck & key

Drilling machine bench type : Sensitive 0-12 mm cap motorised with chuck & key

D.E. pedestal Grinding machine with wheels rough and smooth : 2 H.P. -3Phase-415V ,1500 rpm,250 Dia wheel

Slotter 180mm stroke (motorized) with all attachments : Slotter 180mm stroke (motorized) with all attachments. Motor capacity -0.75KW

SS and SC centre lathe (all geared) with specification as: centre height 150mm and centre distance 1000mm along with 4 Jaw chuck,Taper turning attachment, steadies, auto feed system, safety guard, motorized coolant system, with lighting arrangement and set of lathe tools, set of all tools , Motor capacity 3.5 KW

Drilling Machine pillar 20mm capacity : Drilling Machine pillar 20mm capacity with drill chuck & key, 0.75 kW

Radial Drilling Machine : Radial Drill 1200mm Area motorized with tapping attachment, 3.6 KW

Silicon carbide grinder for carbide zipped tools : Silicon carbide grinder for carbide zipped tools with tool rest, machine light and different sizes of carbide grinding wheels with 1 H.P. 3 phase motor.

Double Ended pedestal grinder with 178mm wheels (one fine and one rough) : Double Ended pedestal grinder with 178mm dia wheels (one fine and one rough, safety guards, 0.75KW

Universal Milling Machine. : Universal Milling Machine with min specification as: Horizontal table length x breadth 1200 x 300mm having Motorized up and down along with auto feed arrangement with Motor capacity 7.5 kw with all attachments such as a. Vertical Head b. Slotting Attachment c. Rack Cutting Attachment d. Rotary Table e. Dividing Head Adapters, Arbors, collets etc for straight shank drills and cutter from 3mm to 25mm.

Horizontal Milling Machine : Horizontal Milling Machine with minimum specification as:-Table length x width 1200 x 300mm having motorized up & down movement along with auto feed arrangements universal machine vice 150mm , Machine capacity 7.5 KW

Surface Grinding Machine : Surface Grinding Machine with minimum specification as: Grinding machine plain surface, wheel dia. 175mm (or near) with reciprocating table having longitudinal table traverse 200mm (or near) fully automatic and fitted with adjustable traverse stops, machine to be fully motorized and fitted with ace guards and pumps , tank and pump fittings and also to be supplied with magnetic chuck 250 x 112mm. Diamond tool holder, set of spanners , grease gun, oil-can and spare grinding wheel for general purpose grinding ,Motor Capacity 3.0 KW

Cylindrical grinder : Cylindrical grinder Max. grinding length 300mm height of centre 130mm Max. distance between centers 340mm.

Multimedia based simulator for CNC part programming software for turning & milling with virtual machine operation and simulation using popular operation control system such as Fanuc, Siemens etc. (web based or licensed based) (10 trainees + 1 faculty) b) Desktop with MS-Windows-7 or latest to run above software, networked on LAN : Multimedia based simulator for CNC technology and interactive CNC part programming software for turning & milling with virtual machine operation and simulation using popular operation control system such as Fanuc, Siemens, etc. (Web-based or licensed based) (12 trainees + 1faculty) & Desktop Computers compatible to run simulation software with LAN facility

CNC Milling Tools : Specifications as per latest NSQF-5 syllabus Cutting Tools & Tool Holders (for BT30 or BT40 as per machine supplied) S No. Item Quantity Inserts Quantity 1 year 3 years 1 year 3 years a. Face mill 45 degree 63 mm., insert type 2 4 Suitable inserts 5 sets 15 b. Face mill square shoulder 50 mm., insert type 2 4 Suitable inserts 5 sets 15 c Solid carbide End mill straight shank - 10, 12 mm dia. 2 4 d. End mill insert type straight shank - 16 mm dia. 2 4 Suitable inserts 10 30 e. Machine Taps HSS - M8, M10 2 4 10 30 f. Solid carbide Reamer straight shank - 10 mm 2 4 10 30 g. Holder for face mills (Adapter) 2 4 20 60 h. Collet holder suitable for collets 4 4 i. Machine vice 0-150 mm range - Mechanical type 1 1 j. C spanner for tightening tools in holder 1 2 k. Magnetic dial stand 1 2 l. Mallet 2 4 m Tap wrench 1 2 n. Hands tools set (spanners, Allen keys, etc.) 1 box o. T Nuts, Strap clamps, Clamping Nuts and studs 1 set p. Tap wrench 1 2 q. Hands tools set (spanners, Allen keys, etc.) 1 box r. T Nuts, Strap clamps, Clamping Nuts and studs 1 set

CNC hole machining tools assorted such as adapters to suit above machine to accommodate different boring bars (along with Cutters) Cutting Tools & Tool Holders (for BT30 or BT40 as per machine supplied) SNo. Item Quantity Inserts Quantity 1 year 3 years 1 year 3yrs A Twist drill HSS straight shank 6, 6.7, 8.5, 9.7 2 4 20 60 b. Spot drill Carbide, dia. 8 mm X 90° 2 4 20 60 c. Drill insert type - 16 mm. 2 4 Suitable inserts 10 30 D Solid carbide Twist drill straight shank - 8 mm 2 4 e. Finish boring bar dia. 20 to 25 mm 1 3 Suitable inserts 10 30 f. Collets for above drills, reamers, end mills 2 sets 4 sets g. Side lock holder for 16 mm insert drill 1 2

Digital theodolite : Latest model with all accessories (main frame, rechargeable battery, battery charger, operation manual, carrying case, belt for case, plummet, tools kit), Based on laser technology, Two large LCD panel with easy to read, Automatically compensates tilt in two directions and compensates vertical angles. High integrated electronic board and IC elements.

Instrument for total station : Graphic LCD display on both sides. Multy function key board on both sides. Able to interchange data between GPS and total station without any data conversion. Minimum 8 hours rechargeable li-ion battery. Poles and prism 2 no’s each.

Hand held GPS : Latest model, Water proof, Display resolution 120X160 pixels, dimensions 5.4X10.33X3.3, 142g with batteries.

Auto level : Auto level with all accessories like carry case, adjustable tripod stand, user manual, levelling staff ,battery with charger.

Drafting Machine vertical type : Vertical type complete with drawing board adjustable and pair of metric scales 30cm and 40cm long

Drafting Machine horizontal type : Horizontal type complete with drawing board adjustable and pair of metric scales 30cm and 40cm long

M/s Universal Engineering Equipment Corporation

Kapal Industries

Mars Edpal Instruments Pvt Ltd

PURI SCIENTIFIC WORKS