MAINTENANCE, REPAIR AND REPLACEMENT OF DEFECTIVE ITEMS OF HIGH BAY LIGHTS IN HANGARS AT TECH AREA, HIGH MAST LIGHTS AND SOLAR LIGHTS, STREET LIGHTS, SECURITY LIGHTS , DG SETS, AMF PANELS AND MISC ITEMS AT 9 BRD AIR FORCE STATION PUNE

Amount

Lowering down of high mast light at any height repairing and replacement of unserviceable parts such as ignitor, capacitor, ballast, lamp, electronic driver and internal and external circuit etc as required on site complete all specified and directed (Note : Spare / parts required for replacement shall be measured and paid seperately and lowering down work may be carry out as and when required basis for any kind of repair.)

Taking down the existing street light fitting and Supply & fix (in Repalcement) energy saving and environmental frindly long life LED Street light fitting 35 Watt 230 V AC outdoor type with high pressure die cast aluminum hosing and heat resistant complete with impact and corrosion resistant including thermal management in multiple optics IP 65/IP66 road way luminaries with LEDs as light source and lens embedded PC cover /toughened glass and impact resistance of IK07 and electronic driver fixed on pole with and including suitable dia size bracket as per manufacturer recommendation, bracket 1.5 m long complete with MS flat iron clamps (clamp shall be 40x5 mm MS flat), nuts and bolts and washers painting the clamps with coat of aluminium paint over a coat of red oxide primer including connection complete all specified and directed

Ditto all as per Ser Item No 2.00 above but 45 Watt complete all as specified and directed

Ditto all as per Ser Item No 2.00 above but 60 Watt complete all as specified and directed

Ditto all as per Ser Item No 2.00 above but 70 Watt complete all as specified and directed

Ditto all as per Ser Item No 2.00 above but 90 Watt complete all as specified and directed

Taking down the existing Flood lights fitting and Supply & fix (in Repalcement) energy saving and environmental frindly long life exclusive innovative flood light luminaries 70 watt 230 V AC outdoor type with thermal management in multiple optics and equipped with IP66 protection, with impact and corrosion resistant with LEDs as light source and lens embedded PC cover /toughened glass and impact resistance of IK07 and electronic driver fixed on high mast pole or any any other place as requird on site incl making all nacessary arrangement for fixing complete with MS flat iron clamps (clamp shall be 40x5 mm MS flat), nuts and bolts and washers complete all as specified and directed

Ditto all as per Ser Item No 7.00 above but 120 Watt complete all as specified and directed

Ditto all as per Ser Item No 7.00 above but 170/180 Watt complete all as specified and directed

Taking down old,rusted, unsv Junction box of any size, type and supply & fix new junction box of size not less than 400 mm x300 mm x 190 mm, made out of Fibre material, shockproof and rustproof, cable entry from bottom. 100% wheather proof, restricted to unauthorised tapping with class FV-0 as per IS : 11731 Part-II or V-0 as per UL-94 and fixing to pole etc using suitable clamps nuts, bolts etc for accommodating and including the following :- a) Four strip Aluminium Bus bar of capacity 100 A , 20 CM long- 01 Set b) MCB SP 10A-01 Nos

S&F in replacement of old unserviceable contactor ML-4, 70 Amps power operating voltage 415 V AC Capacity complete all as specified and directed

S&F inreplacement of old unserviceable contactor ML-3, 40 Amps power operating voltage 415 V AC Capacity complete all as specified and directed

S&F in replacement of PVC insulated 1.5 sqmm copper two core conductor cable between cable loops box to fitting drawn through the pole complete all as specified and directed

Taking out the old unsv pole ,Supplying and erecting ( in true vertical position) steel tubular swaged poles complete with cast iron base plate final taper plug, bolts nuts and screws all as specified of type 410-SP-31 (9.0 mtr length) complete all as specifed in IS 2713 (part-II) 1980 including one coat of red oxide primer and two coats of aluminium paint to exposed surfaces and with black bituminous paint for embedded portion of pole complete all as specified and directed

Excavation in trenches not exc 1.5 m wide and exc 1.5 m in depth and getting it out for laying of cable / pole etc complete all as specified and directed

soft/loose soil

Hard/dense soil

Returning, filling in, including spreading, leveling watering, and well ramming in layers not exc 25 cm in hard/dense soil complete all as specified and directed

Removing excavated material n.exc 50m and depositing where directed at a level exc. 1.5 cm above the starting point complete all as specified and directed

Material and labour for stone dust sand cushioning to under ground cable, provided with a layer 8 cm before and 10 cm after laying and stretching jointing and testing the cable complete all as specified and directed [Note : Measuremenet will be done after punning]

Supplying and laying Brick, flat, size 230mm x 110mm x 75mm for cable protection complete all as specified and directed

M&L for cement concrete (1:4:8) type D2 in foundation filling and mass concrete using 40mm graded stone aggregate for pole foundation or as per site reuirement at electical installations complete all as specified and directed

M&L for cement concrete (1:3:6) type C2 in foundation filling and mass concrete using 40mm graded stone agg for pole/stay foundation or as per site reuirement at electical installations complete all as specified and directed

M&L for cement concrete (1:2:4) type B1 in foundation filling and mass concrete and coping of poles or as per site reuirement at electical installations complete all as directed by Engr-in-Charge incl necessary form work using 20 mm graded stone aggregate etc complete all as specified and directed

Supply and fix GI Pipe Light grade with all connected accessories of sizes 40 mm complete all as specified and directed

Supply and fix GI Pipe Light grade with all connected accessories of sizes 50 mm complete all as specified and directed

Supply and fix GI Pipe Light grade with all connected accessories of sizes 80 mm complete all as specified and directed

Taking out Unserviceable LT UG cable any size from site complete all as specified and directed

Supply, laying, jointing, testing and commissioning of LT under ground cable 1100 volts grade XLPE (cross linked polythene ) armoured with galvanised round steel wire or steel strip , electric power cable heavy duty, with multi stranded aluminium conductor, laid in trenches, ducts fix on walls/poles with proper size saddles and clamp laid under roads/path/ drain /colverts or enclosed in GI pipe/ fix complete incl taking out unserviceable complete all as specified and directed for following size:-

25 Sqm 4 core

16 Sqm 4 core

Supplying and fixing 1100 Volts grade heavy duty cable PVC insulated aluminium conductor, served with inner sheathing of PVC tape and overall PVC sheathed in service connection suspended by insulating hangers not more than 1 mtr apart including 4 mm suspension wire, one twin core multistranded cable flat or circulas 4 sqmm incl taking out old unserviceable wire complete all as specified and directed

Ditto all as per Ser Item No 28.00 above but Service wire of size 6 Sq mm twin core complete all as specified and directed

Ditto all as per Ser Item No 28.00 above but Service wire of size 10 Sq mm twin core complete all as specified and directed

M&L for scrapping of old alum paint of steel tubular pole 9/11 mtr by means of emery paper for preparation of smooth surfaces and painting with two coats of alum paint on pole , brackets old junction boxes channels etc incl alternate 30 cm wide white and blue strip painting up to 1.5 Mtr height from ground level incl fixing of red bright laminated reverse lights reflection strip 100 mm wide 03 round complete all as specified and directed

M&L for scrapping old painted surface with emery paper for preparation of smooth surfaces and spray painting with two coats of synthetic enamel paint (as existing on site) for LT/HT Panel/ fidder pillers boxes etc complete all as specified and directed

Surface cleaning/site clearance n exc 15 cm in depth in Elect Sub stations area, trenches,sub station rooms two / four pole structure surroundings to make a over all presentable condition complete all as specified and directed

Trimming for branches of trees, bushes, hurbs under over head line including removal of trees branches etc to a distance not exceeding 50 mtr from over head line complete all as specified and directed

Supply and fix cable jointing kit for 1.1 KV grade cable for straight through joint complete with Jointing material heat Shrink type and accessories suitable for 3 ½ / 4 core XLPE, armoured, Al conductor cable of size 25 to 50 sqmm, Indoor/Outdoor type complete all as specified and directed

Ditto all as per Ser Item No 35.00 above but for cable of size 70 to 95 sq mm complete all as specified and directed

Supply and fixing LED Post top fitting 40 Watt 5700 K CCT IP 65 powder coated aluminium die cast and spun aluminium with clear diffuser suitable for landscape lighting incl making necessary arrangement for mounting fitting as reqd on site and testing complete all as specified and directed

Taking out the old one and Supply, Install, Test and Commissioning of Feeder pillar box out door type fabricated out of 3 mm thick CRCA sheet double door, of size 500x500x300 mm complete with powder coating with seven tank process mounted on M.S angle Iron frame, duly grouted with PCC reqd. with all electrical connection complete all as directed including following:- (a) S&F MCCB TPN 100 Amps 10KA -1 Nos (b) S&F Street light timer -1 Nos (c) S&F 70 Amps Contactor -1 Nos (d) MCB 40 Amps SPN, 10 KA - 01 Nos

Taking old unserviceable driver from LED light fitting and S&F LED outdoor driver suitable for street light/flood light fittings with all Electricals connection as per existing make on site and testing for smooth functioning complete all as specified and directed

for LED light fitting 60-72 Watts

for LED light fitting 80-120 Watts

for LED light fitting 150 Watt

for LED light fitting 250 Watt

for LED light fitting 300 Watt

Supply and fixing LED Bollard light fitting 10 W IP 65 powder coated PDC aluminium body with opal diffuser weather proof 900 mm long suitable for landscape lighting incl making necessary arrangement for mounting fitting incl PCC work as reqd on site and testing complete all as specified and directed

Repair and maintenance of Solar LED street light fittings 21 W, Solar panel cap 100 Wp, Battery 12 V 100 Ah of type lead acid tubular battery , checking the charge controller rating 12V, 7.5 A including control wiring and the system should be functional with 12 hours automatic switch On/Off incl topup of distil water , cleaning of bty terminals, solar plate etc complete and testing complete all as specified and directed Note: All spares replaced shall be measured and paid separately under relevant items.

S & F Battery 12 V 100 Ah suitable for solar light fitting 21 Watt incl making any nacessary arrangement for tesing and smoohing function complete all as specified and directed

S & F Street light fitting suitable for solar lighting 21 Watt complete all specified and directed

S & F charge controller 12V 7.5 A suitable for solar light fitting 21 Watt complete all specified and directed

Taking down the existing highbay light fitting and Supply & fix (in Repalcement) energy saving and environmental friendly robost IP 65 protected LED midbay with PDC housing suitable for ceiling (Surface/Suspended) mount 150 Watt with system efficiency not less than 145 lm/W incl electronic driver fixed in ceiling/ suspended incl making all nacessary arrangement for fixing/hanging and anchering as required on site making electrical connections complete all as specified and directed

M&L for servicing of DG set 62.5 KVA to125 KVA by taking out U/S spares, Cleaning by brushing to remove dust including replacing of diesel filters,lub oil filters,checking of all nuts, bolts tightening wherever necessary,draining out old engine oil and coolant and filling new engine oil and coolant as required at site, adjustment and replacement of belt,tuning of engine, adjustment of speed, alternator voltage, frequency etc greasing oiling and checking for smooth functioning of DG Set ( Note :- 1.Any spares,Engine oil,coolant,unserviceable spares required to be replaced shall be measured separately under respective items . 2. Minor spares like nuts,bolts etc cost up to Rs 200 shall be included in the rate quoted above)

M&L for servicing of DG set 160 KVA to 250 KVA by taking out U/S spares, Cleaning by brushing to remove dust including replacing of diesel filters,lub oil filters,checking of all nuts, bolts tightening wherever necessary,draining out old engine oil and coolant and filling new engine oil and coolant as required at site, adjustment and replacement of belt,tuning of engine, adjustment of speed, alternator voltage, frequency etc greasing oiling and checking for smooth functioning of DG Set ( Note :- 1.Any spares,Engine oil,coolant,unserviceable spares required to be replaced shall be measured separately under respective items . 2. Minor spares like nuts,bolts etc cost up to Rs 200 shall be included in the rate quoted above)

M&L for servicing of DG set 500 KVA to 750 KVA by taking out U/S spares, Cleaning by brushing to remove dust including replacing of diesel filters,lub oil filters,checking of all nuts, bolts tightening wherever necessary,draining out old engine oil and coolant and filling new engine oil and coolant as required at site, adjustment and replacement of belt,tuning of engine, adjustment of speed, alternator voltage, frequency etc greasing oiling and checking for smooth functioning of DG Set ( Note :- 1.Any spares,Engine oil,coolant,unserviceable spares required to be replaced shall be measured separately under respective items . 2. Minor spares like nuts,bolts etc cost up to Rs 200 shall be included in the rate quoted above)

Material only for the following item of DG set 62.5 KVA to 125 KVA to be incorporated in repairs for Ser Item No 46.00 above complete all as specified and directed

Fuel Filter

Oil Filter element with 'O' ring

Fan belt

Alternator belt

Radiator hose pipe inlet/outlet

Solenoid switch 12 volts,DC

Oil Pressure Pipe

Fuel Pressure Pipe

Material only for the following item of DG set 160 KVA to 250 KVA DG set be incorporated in repairs for Ser Item No 47.00 above complete all as specified and directed

Fuel Filter

Oil Filter element with 'O' ring

Fan belt

Alternator belt

Radiator hose pipe inlet/outlet

Solenoid switch 12 volts,DC

Oil Pressure Pipe

Fuel Pressure Pipe

Material only for the following item of DG set 500 KVA to 750 KVA to be incorporated in repairs for Ser Item No 48.00 above complete all as specified and directed

Fuel Filter

Oil Filter element with 'O' ring

M &L for Removing the fuel injection pump (FIP) & injectors from DG set cap 62.5 KVA to 160 KVA and carry out servicing and calibration including replacement of injectors nozzles, etc. and refitting the same for smooth and efficient functioning complete all as specified and directed Note :-Repairs will be carried out from authorised workshop of MICO or manufacturer of DG set.

Taking down defective self starter 12 Volt of DG set of cap from 20KVA to 160 KVA DG set installed at various installations and servicing/overhauling including replacing of worn out parts like solenoid, bearing, carbon brush, rewinding the starter motor winding, etc. and refitting the same after making serviceable for smooth functioning in all respect complete all as specified and directed Note:-Spares required and rewinding will be measured and paid separately under relevant item of this Schedule here after.

Rewinding the burnt field coil.

Rewinding the burnt armature coil with commutator.

Replacement of bush/ bearing.

Replace the worm out carbon brush with brush holder.

Replacement of clutch.

Replacement of solenoid switch.

Replacement of Bentex drive.

M&L for disconnecting the Unserviceable alternator capacity of 30 KVA to 160 KVA, 3 phase any make & type from engine, transporting to workshop dismantling it for repairing and rewinding by taking out burnt armature winding of the alternator coil with existing gauge/size of super enamelled copper winding wire, providing new insulation, sleeves, varnishing cotton taping etc reassembling the alternator complete including aligning with engine and testing in all aspects for smooth functioning complete all as specified and directed

Taking down old Unserviceable contactor and S&F new contactor for the following range

MNX 40 contactor 40A, 415 volt, 3 pole

MNX80 contactor 80A, 415 volt, 3 pole 2NO+2NC

MNX225 contactor 225 A, 415 volt, 3 pole 2NO+2NC

Material and labour for replacement of battery charger 12 Volt,10 Amp and making all electrical connection testing complete all as specified and directed

Material and labour for replacement of battery charger 24 Volt, 10 Amp and making all electrical connection testing complete all as specified and directed

M & L for replacement of brass battery terminal suitable for lead Acid Battery 12 V 40 AH to 12 V , 180 AH complete all as specified and directed

M & L for maintenance servicing and complete checking of automatic main failure (AMF) panel of any capacity including replacement of worn out parts, copper cables, relay of suitable range, toggle switches, indicator & repair of Ammeter, Voltmeter complete and testing complete all as specified and directed Note :- Spare parts required will be measured and paid separately under relevant item of this Schedule here after.

Toggle switch suitable for AMF panel.

CT's of range 62.5 to 400 KVA

Relay of range 62.5 KVA to 400 KVA.

Ammeter digital type square flush type

Voltmeter digital type square flush type

Copper wire single core for internal connection.

Voltage monitoring relay (digital type)

DG set digital Controller

Material and labour for replacement of DC Voltmeter 0 to 30 volt analog type all as per existing model and size complete all as specified and directed

Material and labour for replacement of DC Ammeter 0 to 30 amp analogue type all as per existing model and size complete all as specified and directed

M&L for taking out diesel from the fuel tank of DG set of capacity 20 KVA to 160 KVA and cleaning the fuel tank complete of any size.

M&L for De-scaling & cleaning , painting (except fins area) & welding / soldering / brazing of radiator of any capacity & any type complete all as specified and directed

Supply only coolant for radiators of DG sets of capacity 30 KVA to 750 KVA complete all as specified and directed

Supply only battery distilled water for batteries of DG sets complete all as specified and directed

M&L for draining out old engine oil and filling new engine oil of grade as recommended by manufacturer for DG set any make and capacity complete all as specified and directed

S & F in replacement of fuel indication transparent plastic tube of any size as per existing complete all as specified and directed

Supply and fix in replacement of broken acoustic enclosure door hinges with stainless steel hinges complete with nut bolts etc as per site requirement of any type, cap and make of DG set complete all as specified and directed

Materials and labour for scraping removing and cleaning old rusty paint from enclosure of DG set 62.5 KVA to 160 KVA capacity any make by cleaning agents & painting the above DG set complete with Polyurethane (PU) paint complete all as specified and directed

Supply & Fix in replacement of automatic voltage regulator 62.5 to 400 KVA DG set complete all as specified and directed

Supply and fixing of PVC Insulated, PVC Round Sheathed Multi Core Industrial Flexible Cable conforming to IS 694:2010 with Flexible Bright Annealed Copper Conductor for Voltage Grade 1100 Volt 1.5 sqmm and 7 core from DG set to AMF Panel complete all as specified and directed

S&F in repair of street light timer, astro mini type for lighting control based on sunrise/ sunset timing by lattitude/ longitude settings time switch 110-240 V AC 1 phase , base /DIN complete all as specified and directed

Supply and fixing of 180 AH sealed lead acid battery 12 volt into DG set with all necessary connections complete all as specified and directed

Labour only for comprehensive maintenance of and attending day to day break down of DG Set including servicing including first hand repairs, consisting of normal repairs such as tightening of nut bolts, greasing, checking/replacing of battery terminals, levelling of distilled water, cleaning of main ,battery charging alternator where ever exists with vacuum cleaner including replacements of defective/ worn out spares such as diesel filters, oil filters, rubber hose pipe ,V-belt, fuel pipe and change of oils etc. and cleaning of Radiator after taking out from DG set with suitable cleaning agent and water pressure at site and refixing the same testing for smooth functioning complete all as specified and directed Note:- (i) The maintenance cost of DG Set shall deemed to comprises of cost of labour employed for the purpose, T&P used and other petty items such as cotton waste, Kerosene oil, Grease, nuts, bolts and labour cost for fixing spares. (ii) All spares and oil replaced will be measured and paid under relevant items of schedule ‘A’. (iii) Servicing shall be carried out authorised dealer of manufacturer i.e. OEM. (iv) Non attending the complaint with in 8 Hrs @ Rs. 2000.00/day shall be recovered by the contractor. (v) Keep the complaint pending after one day @ Rs.4000.00/day shall be recovered by the contractor. (vi) The complaint shall be generated by Telephonically/Verbally by concern JE E/M or Engr-Incharge. (g) Spares shall be measured and paid separately. (h) Comprehensive maintenance of DG sets is applicable for contract period per job and shall be measured and paid once as one job on completion of contract only.

62.5 KVA to 125 KVA

160 KVA to 250 KVA

500 KVA to 750 KVA

Adinath Technical Services

metro electrical services