Design, Supply, Installation, Testing and Commissioning of Ballastless, Ballasted Track, Fastening System and Turnouts from Chainage (-) 635 to Chainage 46,985 m from Heelalige to Rajanukunte in Corridor 4 of BSRP

G1 - General Requirement (Corridor -4)

SPM1-Supply of Permanent way materials

BLT 1 :Installation of Ballastless Track on main line

BT 1 ML: Installation of Broad gauge Ballasted Track - Main Line

CR 1 Provision of UIC 33 Check Rails

M1: Miscellaneous Item (To be quoted in INR Only)

BLTF Supply of BLT Fastening system

T O: Supply of turn outs

Total

Rail Infrastructure Development Company ( Karnataka) Ltd.

Design, Supply, of Ballastless, Ballasted Track, Fastening System and Turnouts, Installation of Ballastless and Ballalsted track in Corridor 4 from Heelalige to Rajanakunte @ Chainage (-) 635 to Chainage 46985 m

G1 - General Requirement - Ballastless/Ballasted Track (Corridor-4)

Health and Safety Management Plan

Environmental Management Plan

Project Implementation Plan

Testing Procedure Plan

Design of Rail plinth/ slab track structure on Viaduct including Proof checking

As Built Drawings

Total for G1 - General Requirement - Ballastless/Ballasted Track

Rail Infrastructure Development Company ( Karnataka) Ltd.

Design, Supply, of Ballastless, Ballasted Track, Fastening System and Turnouts, Installation of Ballastless and Ballalsted track in Corridor 4 from Heelalige to Rajanakunte @ Chainage (-) 635 to Chainage 46985 m

Supply of Permanent way material (Corridor-4)

Item no.

Supply of P.Way materials

PSC Sleepers broad gauge

Fastening system for ballasted track

Composite Grooved sole plate pad RDSO Drg. No. T6618

GFN liner RDSO Drg. No T-3706

ERC MK III RDSO Drg. No T-3701 (Galvanized)

Plate Screws as per RDSO Drg. No. T-3914

Joggled fishplate with Clamps for UIC 60 Rail

Buffer stop (friction type)

Buffer stop (friction type) for main line and test track in depot for 25 kmph for Broad Gauge

Buffer stop (friction type) for depot line other than test track for 10 kmph for Broad Gauge

Total

Rail Infrastructure Development Company ( Karnataka) Ltd.

Design, Supply, of Ballastless, Ballasted Track, Fastening System and Turnouts, Installation of Ballastless and Ballalsted track in Corridor 4 from Heelalige to Rajanakunte @ Chainage (-) 635 to Chainage 46985 m

Bill No BLT 1 :Installation of Ballastless Track (Corridor -4)

Laying plinth & installation of track work for plain track with UIC 60/60E1 HH rails with all fittings & fastenings, etc. complete on viaduct, at-grade & ramps as per Employer's Requirements & Technical specification. The rate includes supply and laying of TMT-500/550 grade reinforcement steel (conforming to IS:1786, HYSD Fe 500/550 grade) for Track Plinth/Track Slab for Plain Track Slab for Plain Track with a minimum reinforcement steel of 50kg/Track metre of plinth. The rate also includes providing M35 grade reinforced cement concrete for plinth/slab with derailment guard/upstand on viaduct for plinth height up to 250mm, Minimum width of track plinth shall be 750mm to 850 mm.

Laying RCC slab & installation of turnout with UIC 60 head hardened rails with all fittings and fastenings including grouting below base plates.(Rails for lead portion shall be supplied free by K- Ride.)

a) 1 in 12 R- 410m Turnouts on Viaduct

Installation of Friction Type Buffer Stops on elevated viaduct with 25 Kmph Speed Potential

Welding of UIC 60, HH 1080 Grade Rails

Flash Butt Welds as per Indian Railway Standard

Alumino Thermic Weld as per Indian Railway Standard

Payments for all expenditure over and above for plinths height specified in tender.

Supply & Installation of Lubricant applicator on Sharp Curve less than 583 m Radius.

Painting of Rail at Station (Viaduct) and tunnel with anti corrosive Bitumen black paint as per IS:9862 as per IRPWM

Total for BLT1 - Installation of Ballastless Track ( BG ) :-

Rail Infrastructure Development Company ( Karnataka) Ltd.

Design, Supply, of Ballastless, Ballasted Track, Fastening System and Turnouts, Installation of Ballastless and Ballalsted track in Corridor 4 from Heelalige to Rajanakunte @ Chainage (-) 635 to Chainage 46985 m

BILL NO. BT 1 ML: Installation of Broad gauge Ballasted Track (Corridor-4)

Item no.

Supplying, Laying, rolling & tidying ballast in plain track and turnouts as per finished profile for main line .

Laying Broad Gauge track with 60 Kg rails, PSC sleepers with all fittings and fastenings etc. on ballast complete as per design and profile.

Installation of Broad Gauge turnouts with PSC sleepers and all fittings and fastenings etc. on ballast including approach sleepers etc. complete.

Installation of Broad Gauge 1in 8.5 Scissor cross over with PSC sleepers and all fittings and fastenings etc. on ballast including approach sleepers etc. complete.

Manual Packing of Broad GaugeTrack to be Arranged by the Contractor

Plain Track

1 in 12 Turnout 441.32 m radius

1 in 8.5 Turnout 232.26 m radius

Manual packing of Scissors X-Over 1 in 8.5 Type for 4.5 m Track Centres

FB Welding of UIC 60 Rails

Alumino-Thermic Weld (BG)

Installation of Buffer Stops (Friction Type) with all Fittings and Fastenings complete on Main line/Stabling /Pocket track (25/10 Kmph speed potential)

TOTAL Carried Forward to Grand Summary

Rail Infrastructure Development Company ( Karnataka) Ltd.

Design, Supply, of Ballastless, Ballasted Track, Fastening System and Turnouts, Installation of Ballastless and Ballalsted track in Corridor 4 from Heelalige to Rajanakunte @ Chainage (-) 635 to Chainage 46985 m

BILL NO CR-1 : Supply and installation of check rail (Corridor-4)

Design, Supply, Installation, Testing and Commissioning of Check-Rails (UIC33 Rails Grade 900 minimum tensile Strength 880N/Sq.mm) at BSRP, for sharp curves on Viaduct/At grade sections including with or without core cutting, fixing of galvsanised anchor bolt with prescribed grouting material, fixing of Galvanised Brackets and fixing/mounting of UIC 33 rail on brackets as per Contractor’s approved design and drawings including supply and fabrication of all galvanised brackets over 4 mm GI plates ,galvanised bolts,galvanised fittings etc. (machining of Check Rail at flared ends is also required to be done) in various locations as per requirement, including supply of materials, transportation, insurance and all types of duties & taxes complete. The contractor has to fabricate and supply to different types of approved brackets, (first one normal brackets and second one bracket of extra width at the junction of check rail joints).

Total for CR-1 -

Rail Infrastructure Development Company ( Karnataka) Ltd.

Design, Supply, of Ballastless, Ballasted Track, Fastening System and Turnouts, Installation of Ballastless and Ballalsted track in Corridor 4 from Heelalige to Rajanakunte @ Chainage (-) 635 to Chainage 46985 m

Bill No M1: Miscellaneous Item (Corridor -4)

Miscellaneous items based on any of the latest CPWD-DSR/PWD/SOR/USSOR-2022-CR/Karnataka Water Supply Board /Karnataka schedules as approved by the engineer. The rate for this item shall be fixed and shall be executed as per the rates of the schedule approved by the engineer.

Total for M-1 -

Rail Infrastructure Development Company ( Karnataka) Ltd.

Design, Supply, of Ballastless, Ballasted Track, Fastening System and Turnouts, Installation of Ballastless and Ballalsted track in Corridor 4 from Heelalige to Rajanakunte @ Chainage (-) 635 to Chainage 46985 m

BILL NO. BLTF Supply of BLT Fastening system (Corridor -4)

Supply of Balalstless Track Fastening System for KRIDE, BSRP as per Technical Specifications

Fastening system with anchor bolts for one rail seat for straight track and flatter curve with Radius more than 1000m RDSO/Railway board approved system based on design calculation

Fastening system with anchor bolts for one rail seat for sharper curve less than or equal 1000m radius as per RDSO/Railway board system based on design calculation.

Total for BLTF -

Rail Infrastructure Development Company ( Karnataka) Ltd.

Design, Supply, of Ballastless, Ballasted Track, Fastening System and Turnouts, Installation of Ballastless and Ballalsted track in Corridor 4 from Heelalige to Rajanakunte @ Chainage (-) 635 to Chainage 46985 m

BILL NO. TO: Installation of Broad gauge Ballasted Track (Corridor -4) - Main Line

Manufacturing and Supply of broad Gauge Turnouts with 60 E1 (UIC 60) rails as per technical specifications and as per drawings. (Design rate shall be included in the below supply rates) Note: The item also includes Developing, Designing of Broad Gauge turnouts with 60 E1 (UIC 60) Rails as per technical specifications including submission of detailed drawings for Turnout, Cross-over and Scissors cross-over wherever applicable, documents with all details etc. The payment for this item shall be made after the design & drawings have been approved by the purchaser.

1 in 12 R410 Turnouts (Ballastless)

1 in 12 R 441.32m Turnouts (Ballasted)

1 in 8.5 R 232.26m Turnouts (Ballasted)

1 in 8.50 R218 Ballasted Scissor X-over for 4.5 m TC.

Total for BLTF -