TENDER FOR ITEM RATE CONTRACT FOR PERIODICAL SERVICING/ REPAIR/ MAINT GENERATOR SETS AND OTHER CONNECTED ITEMS AT VARIOUS LOCATIONS UNDER AGE E/M (WS) MEERUT CANTT

Amount

Draining out the old engine oil from DG set, cleaning of deposits and rectifing leakages, if any, by means of welding, brazing and cleaning of oil tank complete all as specified and directed by Engr in Charge.

Supply and filling of new Engine oil complete all as specified and directed by Engr in Charge.

M & L for Taking down radiator from DG Set of any type /make of capcity 20 to 45 KVA from base mounting , cleaning /descaling by using of air compressor and cleaning with suitable stain removal detergent along with chemical etc and rectifing water leakage by means of welding / brazing, after cleaning , descaling and rectifing of leakage etc. including renewal of all connecting parts i.e radiator hose pipe with clamps , bolts, nuts washers , rubber bush packing materal etc and re-assembling the radiatorand fixing with DG set properly in original position, checking the alignment, making proper hose connecting, testing for smooth operation complete all as directed . Note :- 1. The cost of renewed parts is deemed to be included in unit rate quoted by contractor. No extra cost shall be paid to the contractor for the same.

All as per item No 2 here in before but 62.5 KVA to 82.5 KVA

All as per item No 2 here in before but 100 KVA to 320 KVA.

All as per item No 2 here in before but 400 KVA to 500 KVA.

M & L for taking out of injector of DG Set of any type/make of capacity 20 KVA to 45 KVA disconnection and opening of fuel injector assembly , carrying complete overhauling / servicing fuel injector system , including renewal of injector kit , calibration of injector , checking of pressure complete for each injector and re-assembling the same in original positon by making proper fuel connnection and testing for smooth operation complete all as directed .

All as per item No 6 here in before but 62.5 KVA to 100 KVA

All as per item No 6 here in before but 180 KVA to 320 KVA.

All as per item No 6 here in before but 400 KVA to 500 KVA.

Supply only Needle valve suitable for 20 to 45 KVA DG Set

Supply only Needle valve suitable for 62.5 to 100 KVA DG Set

Supply only Needle valve suitable for 180 to 320 KVA DG Set

Supply only Needle valve suitable for 400 KVA to 500 KVA DG Set

Supply only Nozzle holder suitable for 20 to 45 KVA DG Set

Supply only Needle holder suitable for 62.5 to 100 KVA DG Set

Supply only Needle holder suitable for 180 to 320 KVA DG Set

Supply only Needle holder suitable for 400 KVA to 500 KVA DG Set

Supply only repair high pressure fuelline sutable for Dgset of capacity 20KVA to 50 KVA

Supply only repair high pressure fuelline sutable for Dgset of capacity 62.5KVA to 180 KVA

Supply only repair high pressure fuelline sutable for Dgset of capacity 320 KVA to 500 KVA

Opening /taking out of fuel injection pump (FIP) of DG Set of any type/make of capacity 20 KVA to 50 KVA, disconnecting of fuel injector line, carrying complete overhauling /servicing of injecor pump, calibration of fuel pump as per manufacturer instruction , assembling of the same with DG Set properly in original position , checking the allignment , making proper fuel connection including renewal of unserviceable/defective minor parts like seal, 'O' ring, gaskit fuel pump, gear, technometer, bushing, technometer cover, fuel pump, gear housing, fuel pump gear etc and testing for smooth operation complete all as directed , after renewal of following major parts if found defected/unserviceable :- Note Following items measured & Paid seperately.

Supply Plunger

Supply only Control rack

All as per item No 10 here in before but 62.5 KVA to 100 KVA

Supply Plunger

Supply only Plunger Barrel

All as per item No 10 here in before but 180 KVA to 320 KVA

Supply Plunger

Supply only Control rack

All as per item No 10 here in before but 400 KVA to 500 KVA

Supply Plunger

Supply only Control rack

Removal of self starter motor from the DG Set of capacity 20 KVA to 45 KVA , strip opening the starter for the renewal of minor parts like bush gear, o ring assembly , bush set, sealing kit,including assembling and re fixing at site complete all as specified and directed.after renewal of following major parts if found defected/unserviceable :- Note Following items measured & Paid seperately.

Supply only Armature

Supply only Solenoied switch

Supply only Field Coil

All as per item No 14 here in before but 62.5 KVA to 100 KVA

Supply only Armature

Supply only Solenoied switch

Supply only Field Coil

All as per item No 14 here in before but 180 KVA to 320 KVA KVA

Armature

Solenoied switch

Field Coil

All as per item No 14 here in before but 400 KVA to 500 KVA KVA

Supply only Armature

Supply only Solenoied switch

Supply only Field Coil

Taking down old unserviceable feed pump and S&F feed pump for fuel injection pump complete assy for various capacity of DG Sets.

S & F (in repairs) of fuel shut down solenoied valve kit including takingout old valve assy and making all connection testing for smooth operation in any type DG Set complete all as specified and directed by Engr-in-Charge.

M & L for 'B' check kit of DG set 20 KVA to 50 KVA

All as per item No 20 here in before but 62.5 KVA to 100 KVA

All as per item No 20 here in before but 180 KVA to 320 KVA.

All as per item No 20 here in before but 400 KVA to 500 KVA.

S&F ( in repairs) element Air cleaner for DG set cap 20 KVA to 63 KVA

S&F ( in repaitrs) element Air cleaner outer for DG Set 62.5 KVA to 100 KVA

S&F ( in repairs) element Air cleaner inner for DG Set 100 KVA to 320 KVA

S&F (in repairs) element Air cleaner outer for DG Set 400 KVA to 500 KVA

S&F (in repairs) element Air cleaner inner for DG Set 400 KVA to 500 KVA

S & F ( in repairs) Radiator cap suitable for DG set of any type /make and capacity complete all as directed.

S & F ( in repairs) , V belt of size A-48 suitable for DG Set 20 KVA to 50 complete all as directed.

All as per item No 30 but of size AX60/A49 suitable for 62.5 KVA to 100 KVA KVA complete all as specified.

S & F ( in repairs) , V belt of size AX39 suitable for DG Set 180 KVA to 320 KVA complete all as directed.

S & F ( in repairs) , V belt of size PC15, 1765mm suitable for DG Set 400 KVA to 500 KVA complete all as directed.

M & L for top up of concentrated form coolent in radiator of DG Set of any type/Make and capacity , complete all as directed. Make :-Bosch, feelit guard & equalient Note: Measurement shall be done only in concentrate form of coolant.

S & F (in repairs) Fuel hose flexible with matalic tape from fuel tank to filter, filter to FIP including allied nut bolt washer and coupling for DG set 20 KVA to 50 KVA with and including taking out old hose and making all connection testing for smooth operation all as directd.

All as per item No 35 here in before but 62.5 KVA to 100 KVA

All as per item No 35 here in before but 180 KVA to 320 KVA

All as per item No 35 here in before but 400 KVA to 500 KVA

S & F (in repairs ) of radiator hose pipe suitable both inlet and outlet of 62.5 KVA to 100 KVA DG Set with including taking out old hose and making all connection , testing for smooth operation complete all as directed .

S & F (in repairs) of radiator hose pipe of 180 KVA DG Set with including taking out old hose and making all connection , testing for smooth operation complete all as directed .

All asper item No.40 but 320 kva to 500 kva DG Set capacity

S & F (in repair) of 12 V 180 AH Battery tubular of specified make

S & F (in repair) of 12 V 150 AH Battery tubular of specified make.

S & F in repair of 12 V 100 AH Battery of specified make.

S & F in repair of battery terminals made of brass , suitable for battery of any type /make and capacity , complete all as directd.

S & F in repairs of PVC insulated multi stranded copper conductor single core unsheathed cable of size 70 sqmm , 1100 volts grade for battery lead Red and Black colour and all as directed.

S & F (in repairs) thermostat with new thermostat alongwith complete assy for DG set connection complete all as specified and directed.

Supply only rubber insulating mat as specified and directed.

S&F ( In repairs) Water Temp Meter of any type and all as specified and directed by Engr -in- Charge .

S&F ( in repairs) OIL PRESSURE METER of any type and all as specified and directed by Engr -in- Charge .

S&F ( in repairs) OIL TEMP METER of any type and all as specified and directed by Engr -in- Charge .

S&F ( in repairs) High Cylinder Temperature (HCT) Switch of any type and size of DG Set and all as specified and directed by Engr-in-Charge.

S&F ( in repairs) Low lube oil pressure (LLOP) Switch of any type and size of DG Set and all as specified and directed by Engr-in-Charge.

M & L for taking down of existing fuel from fuel tank by any means, removing of sludge and sediments deposited inside the fuel tank by repeatedly washing by using of chemical & detergent with air compressor including rectifing of leakage if found and refixing the same in position as per direction of engineer in charge by testing all as specified and directed. cap 400 KVA to 500 KVA DG Sets.

All as per item No 54 here in before but 180 KVA to 320 KVA

All as per item No 54 here in before but 62.5 KVA to 100 KVA

All as per item No 54 here in before but 20 KVA to 50 KVA

Opening and taking out of cylinder head 320 KVA to 500 KVA capcity DG Set Renewal of inlet and exhaust valve , valve guide seats and lapping of valve machining job, pressure testing including renewal of unserviceable parts, reassembling complete testing as requd .

All as per item No 58 here in before but 62.5 KVA to 180 KVA

All as per item No 58 here in before but 20 KVA to 50 KVA

Renewal of anti viberation mounting pad B series complete all as directed .

S & F distilled water in sealed packing for DG 12 volts battery.

S & F( in Repairs) of battery charging sets 12V DC automatic type , fixed in DG set /panel with transformer and rectifier etc including rewiring of faulty control completer all as specified and directed by Engr-in-Charge.

All as per item No. 63 but 24V DC charging set

Supply only FRLS Copper conductor 1.5 sqmm suitable for control wiring of Panel all as specified and directed

S & F in Repair DG set panel board by means of painting by power coated with proper fixing of nut, bolts, hinges, welding and fixing of necessary door lock set of DG sets of any capacity with handle including double key complete all as specified and directed by Engr-in-Charge.

S & F in repairs of Automatic voltage Regulator (AVR) suitable for DG Set of 40 KVA to 125 KVA capacity with and including taking out old AVR and making all connection testing for smooth operation complete all as specified and directed , Model No. Tavr-20(k)

All as per item No 67 here in before but 180 KVA to 320 KVA , Model No. AVRIVER-2

All as per item No 67 here in before but 400 KVA to 500 KVA , Model No SX-460S

S & F in repairs Rotating diods suitable for DG set of capacity 40 KVA to 500 KVA with and including taking out old diods and making all connection testing for smooth operation complete all as specified and directed .

M & L for opening /taking out of turbo charger of DG Set of 40 KVA to 200 KVA capacity , disconnection of air supply connection pipe etc complete overhauling servicing of turbo charger renewal of turbo charger repair kit including calibration /testing of turbo charger system complete and re assembling the same fitted with DG set properly in original position checking the alignment making proper all connection testing for smooth operation complete all as directed.

M & L for opening /taking out of turbo charger of DG Set of 320 KVA to 500 KVA capacity , disconnection of air supply connection pipe etc complete overhauling servicing of turbo charger renewal of turbo charger repair kit including calibration /testing of turbo charger system complete and re assembling the same fitted with DG set properly in original position checking the alignment making proper all connection testing for smooth operation complete all as directed.

Renewal of Exhaust Muffler of DG Set any type any cap and all as specified and directed by Engr-in-charge.

Renewal of Expension bellow for exhaust of DG Set any type any cap and all as specified and directed by Engr-in-charge.

M & L for carrying out complete overhauling /servicing of DG Set panel ,AMF Panel ,control panel including checking and rewiring faulty electrical circuit using 1.5 sq mm FRLS copper conductor making all concections to CTs, push button, digital volt meter , digital amp meter and renewal of LED indicator and testing for smooth operation of any cap and all as directed.

Excavating in trenches, not exceeding 1.5 m wide and not exceeding 1.5 m in depth; for foundations etc. or for shafts, well cess pits, manholes,pier holes, laying of pipe and cables etc. but not exceeding 10 sqm on plan including dressing/trimming sides and levelling/grading & ramming bottom of excavation and getting out in soft/loose soil complete all as specified.

M & L for taking out old burnt winding from exhaust fan and rewinding with suitable size super enamelled copper winding wire of exhaust fan motor of any type and size and refixing the same including dismantling and all as specified and directed by Engr-in- charge.

Dismantling alternator assembly of any capacities including taking out of worn out windings of Rotor and stator incl rewinding the coils with suitable guage of super enamelled winding wire of copper , renewal of insulation materials, heat varnishing, connecting leads and terminal plates all as required to make serviceable of the DG and including reassembling the same after necessary testing all as directed. The item rate includes shifting of altternatos from location to workshop and back to the installation complete all as directed Note : Winding coils of super enameled copper shall be measured & paid separately under relevant item of the schedule.

M&L for copper winding for item No-78 above as per existing guage complete all as specified and directed

S&F ( in repairs) Radiator water pump assy 320 kva to 500 kva capacity complete all as specified and directed

S & F (in repairs) fuel cap suitable lock & key type of 62 to 500 KVA DG sets all as specified.

S & F in repairs fuel shut down brass solionid valve make : cummines

S & F in repairs electronic controller circuit board for engine governorr suitable for 400 kva DG Set

S & F in repairs fan with motor size 600mm sweep suitable for 62.5kva air coolded DG set. All as specified and directed by engineer in charge.

M&L Earthing complete with galvanised mild steel earth plate electrode 600x600x6mm thick, burried directly in ground to a depth not less than 4.5 metres deep below ground level with top edge of earth plate not less than 3.75 metre below normal ground level surrounded with adequate quantity of charcoal dust mixed with salt to a packed thickness of 15 cm all around the plate, using GI strip 32 x 6 mm as earth strip electrode bolted or rivetted to earth plate at one end and connected , GI earth strip encased in and including 40 mm dia GI 'light grade' pipe from upper end of earth plate upto equipments,20mm dia bore GI pipe 'medium grade' as water pipe from earth chamber to upper edge of earth plate, GI funnel with wire mesh fixed on water pipe and PCC 1:2:4 type B-1 (using 20mm graded stone aggregate) as in pit chamber and RCC pit cover 50mm thick precast RCC 1:2:4 type B-1, duly reinforced with MS round bars 8mm dia @ 150 c/c both ways with 6mm dia MS round bar as in lifting handles, and mild steel angle iron frame 40mmx40mmx5mm for pit cover ,excavation, earth work including laying the GI pipe concealed in floor/wall all as described in electric plate number 3 of SSR Part I complete all as specified and directed and testing on completion. Note :- If the desired earth resistance is not found, earthing shall be redone by the contractor at no extra cost to the department.

Returning ,filling in , including spreading , levelling , watering and well ramming in layer not exceeding 25 cm thick in soft/loose soil complete all as specified.

S&F (in repairs) MCCB, 4 pole, 200 Amps, Icu=25KA, 415 volts, 50 hz, AC , with adjustable thermal and magnetic release duly connected with copper spreader links and proper size lugs, nuts, bolts and washers for proper connections, all as specified and directed.

Removing excavated material ( soils) not exceeding 50m and depositing where directed at a level not exceeding 1.5 m above the starting point complete all as specified.

Supplying, fixing and testing ( in repairs) 63 Amps, 415V, 4 pole off load changeover switch with sheet metal enclosure, side handle operated , 50 Hz, fixed to walls/ panels with suitable size clamps, nuts, bolts and washers complete all as specified and directed including making connections and testing complete all as specified and directed.

Supplying, fixing and testing ( in repairs) 200 Amps, 415V, 4 pole off load changeover switch with sheet metal enclosure, side handle operated , 50 Hz, fixed to walls/ panels with suitable size clamps, nuts, bolts and washers complete all as specified and directed including making connections and testing complete all as specified and directed.

Supplying, fixing and testing ( in repairs) 630 Amps, 415V, 4 pole off load changeover switch with sheet metal enclosure, front operated , 50 Hz, fixed to walls/ panels with suitable size clamps, nuts, bolts and washers complete all as specified and directed including making connections and testing complete all as specified and directed.

Supplying, fixing and testing ( in repairs) 320 Amps, 415V, 4 pole off load changeover switch with sheet metal enclosure, front operated , 50 Hz, fixed to walls/ panels with suitable size clamps, nuts, bolts and washers complete all as specified and directed including making connections and testing complete all as specified and directed.

S& F (in repair) DC alternator after removal of for 12 V DCfrom the DG Set of capacity 20 KVA to 50 KVA , and renewal of minor parts like bush, o ring assembly , bush set, sealing kit,including assembling and re fixing at site complete all as specified and directed.after renewal of following major parts if found defected/unserviceable :- Note Following items measured & Paid seperately.

Supply only Stator

Supply only Rotor

Supply only Exicitor

Supply only Rectifier plate with diod assembly

Supply only Slip ring voltage regulator

All as per item No 93 above but capacity 62.5 KVA to 100 KVA

Supply only Stator

Supply only Rotor

Supply only Exicitor

Supply only Rectifier plate with diod assembly

Supply only Slip ring voltage regulator

All as per item No 93 above but capacity 180 KVA to 320 KVA

Supply only Stator

Supply only Rotor

Supply only Exicitor

Supply only Rectifier plate with diod assembly

Supply only Slip ring voltage regulator

All as per item No 93 above but 24 V suitable for capacity 400 KVA to 500 KVA

Supply only Stator

Supply only Rotor

Supply only Exicitor

Supply only Rectifier plate with diod assembly

Supply only Slip ring voltage regulator

S& F testing and comissioning of VMR suitable for DG set of capacity 20 KVA to 62.5 KVA completeall as directedby Engrr-in-Charge

S& F testing and comissioning of VMR suitable for DG set of capacity 82.5 KVA to 100 KVA completeall as directedby Engrr-in-Charge

S& F testing and comissioning of VMR suitable for DG set of capacity 180 KVA to 320 KVA completeall as directedby Engrr-in-Charge

S& F testing and comissioning of VMR suitable for DG set of capacity 400 KVA to 500 KVA completeall as directedby Engrr-in-Charge

M& L for repair and re-wiring of synchrosing panel of any capacity and make including fault finding and rectifying the same all as specified and directed.after renewal of following major parts if found defected/unserviceable will be) Following items measured & Paid seperately.

Supply only Synchoniser AVR suitable for 500 KVA DG Set

Sypply only Synchronising relay suitable for 500 KVA DG Set

S&F(in repair) testing and commisioning of control panel(ESU) suitable for DG set of capacity 40 KVA to 100 KVA

S&F,testing and commisioning of control panel(EMS 934/PSO/DES-07/KG 934) suitable for DG set of capacity 40 KVA to 100 KVA

S&F,testing and commisioning of control panel ( Procon/Shademech /EMS 927)suitable for DG set of capacity 180 KVA to 320 KVA

S&F,testing and commisioning of control panel(Procon /EMS 927) suitable for DG set of capacity 400 KVA to 500 KVA

Taking out old unserviceable cable and supplying, laying or fixing, jointing and testing LT under ground electric power cable cross linked polythene (XLPE cable) insulated galvanised steel strip or wir armoured, IS-7098 marked , with aluminium conductor , multi stranded, heavy duty 1100 Volts grade of 240 sqmm, 3.5 core ,complete all as specified, laid in trenches/ laid under floor or fixed naked on walls / on poles/ in ducts /in GI pipes etc.complete all as specified and directed.

M& L for taking down and dismantling of engine block including dismantling of cylinder head and mounting with its allied parts for overhaulling/servicing and checking the condition of the same. Neccessary cleaning, greasing and only minor machining work(if required) will be carried out for extending the life and health of the engine and assembling complete engine block with its head back into the same position and test running the same after assembling all as specified and direced.

Supply only Head gasket

Supply only packing kit

Material and labour for river sand, unwashed and screened dry ) for cushioning to under ground cable in trenches below and around under ground cable including spreading and levelling complete as specified and directed . (Note:Punned thickness shall be measured for the purpose of payment)

M&L fly ash old size bricks, straight or curved on plan , laid flat with width equal to length of brick , laid dry over electric cable for protection all as specified.

Supply and laying in replacement of black electrical checquered insulation rubber mat of 100mm x 200 mm size (IS-5424:1969) complete all as specified and directed.

Supplying, laying or fixing, jointing and testing LT under ground electric power cable Crossed linked polyethylene ( XLPE Cable) insulated, galvanised steel strip or wire armoured, ISI-7098 marked, with aluminium conductor multi stranded , heavy duty 1100 Volts grade of 95 sqmm 3 1/2 core ,complete all as specified laid in trenches/ laid under floor or fixed naked with walls / on poles/ in ducts /in GI pipes etc.( Excavation, earth work, sand cushioning, protection bricks/ tiles/ block,clamps, nuts , bolts, washers and pipe shall be measured and paid separately under appropriate items ).

TRINITY CONSTRUCTION

Shikha Enterprises