DG Sets repairs DE Adilabad.

Amount

General Servicing of following capacity EA sets including draining out the existing oil, filling new lubricating oil, replacing the filter kits, adjusting the belt tensions, cleaning the EA set and testing on exchange load as required a)10/12.5/15/21.5 KVA

d)250 KVA/200KVA

Replacement of the following components(when found faulty)i/c removing the existing one and testing after replacement as required. A)Normal duty fuel flexible pipe of length approx.30/36 Inches

b)Hour Meter electronic type.

c)V-Belts

d)Hoses for Radiator / Diesel Tank

e)Carbon Brushes i))Upto 10/12.5/15/25 KVA

ii)Upto 63 KVA

f)Bridge rectifier Unit for slipring alternators (10/12.5/20/40/63 KVA

g)Coolant

h)Coupling Unit For greaves Engine Upto 200 kVA Disc type coupling

i)Diesel Over Flow Pipe

j)Door Hinges

k)Water temperature gauge (mechanical)

l)Turbo Oil drain Hose

m)WaterPump assly (62.5 KVA)

n)Set of Hoses (Water Line)

o)Oil Filling Cap Assembly

Replacing of Automatic Voltage Regulator (AVR) suitable upto 63 KVA Alternator and necessary wiringconnections i/c testing and commissioning as rquired.)

Replacing/ supplying and fixing of the Self starting motor 12 Volts 2.2 KW suitable for Kirloskar/Mahindra/Escort/Eicher Engines as per their suitable model , makes/Autolek/Mico/TVS Lucas

Battery Copper cable for connecting Battery and self starting Motor ,one end Lug soldering other end Terminal soldering 1mtr long

Control wiring with necessary switch gears/ Ignition switch assly/ Toggleswitch/Push botton /Repairing of control panel to work in Manual mode operation etc as required.

S/F of 63 amps 4 pole MCB type change over switch including inter connections making good same as required L&T/C&SS etc make

Supplying and fixing of 12 Volts,10Amps Battery charger in the existing AMF/Standard control panel including testing etc.,as required.

Removing of faulty fuel Injection Pump from Engine, by removing all fuel connections , all bolts and nuts. Shifting of fuel injection pump to he nearest authorised Mico/Bosch Workshop for calibration. Calibration of Fuel injection pump by replacement of necessory components such as Delivery valves, elements, rollers springs,bearings packing kit , 'o'ring kit etc as required . Calibration of fuel injection Pump on test bench by very skilled manpower taking the readings (Discharge quantity and pressure) on testing machine etc as required and vice-versa.

Repairing of self starter of EA set upto 63 KVA i/c transportation, reinsallation, testing and commissioning as required

Servicing of Radiator of EA set upto 63 KVA Cleaning arresting the lekages, i/c brazing the cracks, Providing as required

Repairing and replacement of radiator Core with new one by removing of top and bottom tanks, flushing and cleaning the radiator tanks with cleaning agent, arresting minor leakages, fixing of radiator assembly with top and bottom tanks complete as required at site. (on Buy back Basis)

Providing rewinding of the burnt alternator by removing of burnt stator core with heat treatment process or by hydraulic press at workshop and removing of burnt stator winding cleaning of the core with petrol and providing new insulated paer rewindiong the core with H class insulated copper wire of similar gauge of copper along with similar class of insulation , applying warnishing drying the core by keeping oven by maintenance required temperature, refixing the core in aluminium shield by heat treatment proces or by Hydraulic press refixing the rotor in stator etc and load test on exchange load after installation at site etc complete as required(After deduction of salvage value of old copper) i)10KVA

ii)15KVA

iii)30/40 KVA

Transportation alternators from 15 kva to 40 KVA including removing from canopy l;oading and unloading using manual/chain pulley arrangement making good etc as required

V S ELECTRICAL WORKS