PROVISIONOF1500KVADIESELGEN

Amount

Supply, installing, testing and commissioning of 1500 KVA capacity DG Set, conforming to IS: 10002- 1981, complete with Diesel Engine of suitable BHP & AC Brushless SPDP alternator, conforming to IS: 13364- 1992, mounted on a common base frame & coupled through a flexible coupling or close coupled and External AMF Panel complete with platform as per manufacturer's specification control panel having meters, DG room made out of sound-proof canopy and suitable air circulation system arrangements etc as per manufacture instruction complete all as specified and directed. Note :- (a)The tender shall submit four sets of drawings (reproducible), operation and maintenance manual and necessary spares as per list attached as per Appx 'B' to AGE (I) Asvini.The cost of these shall deemed to be included in quoted rates . (b) The DG set as mentioned in Schedule 'A'/BOQ shall be installed on a platform of suitable size as per recommendation of manufacturer. (c) The rate quoted in schedule 'A'/BOQ is deemed to be inclusive of all civil work required for installation of DG set. Contractors are advised to visit site before quoting their rate.

(a) Engine: Gross Output : 1785 BHP, Gross Engine Power : 1331 kWm, Engine Speed : 1500 RPM, Cylinders : 12 Cylinder, Vee 60° configuration, Aspiration : Turbocharged, air to water charged cooling, Combustion System : Direct Injection, Compression Ratio : 13:1, Bore x Stroke : 160 x 190 mm, Displacement : 45.842 Litres, Cooling System : Water cooled, Coolant Capacity : 210 Litres, Starting System : Electric (24V DC), Recommended Fuel : HSD, Fuel System : Direct Injection, Fuel Filter : Spin On Paper Element Type, Recommended Lube Oil : 15W40 - API CG4, Lube Oil Capacity : 177 Litres, Lube Oil Filter : Paper Element Type, Air Filter : Dry Type, Governor : Electronic, Isochronous Type, Engine Protection : LLOP, HWT. Exhaust emission from the engine should meet the latest MoEF(Ministry of Environment and Forest norms. Make :- Cummins, Perkins, Caterpiller, Mitsubishi, Greaves Cotton Ltd

(b) Alternator: Rating in KVA : 1500 KVA, Rating in KW : 1200 KW, Model : LSA 50.2 L8, Current : 2086.8 Amps, Voltage : 415 V, Phase / Wire : 3 Phase / 4 Wire, Frequency : 50 Hz, Speed : 1500 RPM, Power Factor : 0.8 (Lagging), Voltage Regulation : + 1%, Efficiency : 95.8%, Insulation Class : Class ‘H’, Temperature Rise : Limited to Class ‘H’, Enclosure : IP 23, Excitation : Brushless, Self-Excited, Coupling : Single Bearing, AVR : R 450, Overload : 10% overload for one hour at every 12 hours. Brushless type, screen protected, revolving field, self-excited alternator, conforming to IS/IEC 60034-1 3-phase reconnectable winding with 12 terminals brought out for connection, dedicated winding specially designed for single operation, impregnation on all wound components for better mechanical strength. Make: Stamford, Mitsubishi, Kirloskar, Cummins, Caterpiller,Greaves Cotton Ltd

Material & labour for fuel tank 990 Ltrs capacity with level switch (with 2 levels only) made out of MS plate and angle framed work with structural steel sections including nuts, bolts,washers, welding, bending cold or hot, drilling holes for bolts, in any shape or size and suction and delivery pipe connection as per manufacture requirement including applying two coats of synthetic enamel paint over a coat of red oxide zinc chrome primer complete all as specified.

Supply, install, testing and commissioning of Fuel transfer pump having 1 HP capacity, Single phase, 210volts, 50 Hz, suitable for 14-28 Mtrs delivery head, discharge 24-114 LPM, Suction-50mm, Delivery-40mm, cast iron impeller with suitable size nuts, bolts, washers including PCC foundation or Base frame structure, making electric connections of motors, earth connections with suitable size copper conductor cables, suction and delivery pipes connections complete all as per manufacturers instructions. Make:- Kirloskar / KSP / Crompton Greves

Material & labour for 40 mm bore tubes, 'medium grade', galvanised, with all fitting; laid in trenches, fixed to walls and ceilings or laid in floors complete all as specified and directed. Make :- TATA / Jindal / Zenith

Supply and fixing 40mm bore Ball brass valves, high pressure, with polythene float and flynut complete, screwed for iron pipe or brass ferrule and fixed complete all as specified. Make :- Kirloskar / Leader / Zoloto / Bir

Supply and fixing of 100mm thick acoustic panel on walls / roofs / ceiling of generator room, Panel will be 0.8mm thick galvanished iron and chennal C stiffners of 1mm thickness, Insulation material used will be two layers of rock/mineral wool 50mm thick coverd with R.P Tissue paper and expended metal on wall density 64kg/Cum, Acoustic lining shall be factory fabricated, built and shall be modular type to meet insertion loss of 25dBA as per CPCB II Norms, complete all as specified and directed by Engineer-in-Charge.

Design, Supply and fixing of Fresh air inflow attenuated louvers & Acoustic hood/ ducting made of 22/24 guage SWG G.I perforated sheet filled with 25mm thick rock wax/ minearl wool and R P Tissue papers, depth-1000mm with all required accessories i.e. Plates, Anchor fasterners, 18 SWG MS sheets, 18 SWG MS Ribs, rockwool & Riverts etc, complete all as specified and directed by Engineer-in-Charge.

Design, Supply and fixing of Hot air outflow attenuated louvers & Acoustic hood/ ducting made of 22/24 guage SWG G.I perforated sheet filled with 25mm thick rock wax/minearl wool and R P Tissue papers depth-300mm with all required accessories i.e. Plates, Anchor fasterners, 18 SWG MS sheets, 18 SWG MS Ribs, rockwool & Riverts etc, for fans, complete all as specified and directed by Engineer-in-Charge.

Material & labour for 250mm bore MS ERW pipe, 5mm thick including bends, flanges & Hardware etc, for Exhaust silencer routing from Engine to atmosphere complete all as specifiied and directed by Engineer-in-Charge. Make :- Sail / TATA / Jindal

Material & labour for 400mm bore MS ERW pipe, 5mm thick including bends, flanges & Hardware etc, complete all as specifiied and directed by Engineer-in-Charge. Make :- Sail / TATA / Jindal

Supply and Installation of insulation for above exhaust pipe with 50mm thick, Rockwool slab of 70 Kg/M3, wrapped with 24 Guage aluminium sheet complete all as specified and as directed by Engineer-in-Charge

Material & labour for Cross arms, bracings, supports, clamps and back plates fabricated from structural steel sections including nuts, bolts, washers, welding, bending cold or hot, drilling holes for bolts, in any shape or size as indicated or directed and inclusive of one coat of red oxide primer, one under coat and one finishing coat of syndhetic paint complete all as specified.

Material & labour for 80mm bore MS ERW pipe, B class with D table flanges and blind flanges & Hardware etc for exhaust sampling point complete all as specified. Make :- Sail / TATA / Jindal

Design, supply, installation, commissioning and testing of induced draft top discharge counterflow type FRP Cooling Tower suitable for effective cooling of 1500 KVA DG Set with FRP body and base, water spray headers, cooling tower fills, fan with motor, supporting base frames, as per manufacturer's standard instructions complete all as specified and directed by Engineer-in-Charge. Make :- Advance cooling towers / Delta cooling towers Pvt Ltd / National cooling towers / Towertech cooling tower/Mihir

Material & labour for tubes, 'medium grade', galvanised, with all fitting; laid in trenches, fixed to walls and ceilings or laid in floors complete all as spcified and directed by Engineer-in-Charge. Make :- TATA / Jindal / Zenith

50 mm dia.

25 mm dia.

Supply and Laying 125mm bore M S Pipes heavy grade 'C' Class with all fittings laid in floors or fixed to walls and ceilings etc, complete all as specified and directed by Engineer-in-Charge. Make :- TATA / Jindal / Zenith

Supply and Laying 150mm bore M S Pipes heavy grade 'C' Class with all fittings laid in floors or fixed to walls and ceilings etc, complete all as specified and directed by Engineer-in-Charge. Make :- TATA / Jindal / Zenith

Supply, Installing, Testing and Commissioning of Butterfly Valves with appropriate bracket / mounting arrangement including two nos. limit switches for open and closed condition and splash proof enclouser along with wafer type butterfly valve with the following specifications complete all as specified and directed by Engineer-in-Charge (a) Valve size : 100 to 125 mm dia. (b) Designed line pressure : 10 kg/sq cm. (c) Operating Angle : 90 degrees (d) Disc Material : CI with nylon coating (e) Limit Switches : 02 Nos. For Open and Close (f) Mounting : Direct (g) Make : RITETORK / HASSEL HOFENER / EMTORK

Supply, Installing, Testing and Commissioning of Butterfly Valves with appropriate bracket / mounting arrangement including two nos. limit switches for open and closed condition and splash proof enclouser along with wafer type butterfly valve with the following specifications complete all as specified and directed by Engineer-in-Charge (a) Valve size : 150 mm dia. (b) Designed line pressure : 10 kg/sq cm. (c) Operating Angle : 90 degrees (d) Disc Material : CI with nylon coating (e) Limit Switches : 02 Nos. For Open and Close (f) Mounting : Direct (g) Make : RITETORK / HASSEL HOFENER / EMTORK

Supply and fixing 25mm bore Ball brass valves, high pressure, with polythene float and flynut complete, screwed for iron pipe or brass ferrule and fixed complete all as specified and directed by Engineer-in-Charge. Make :- Kirloskar / Leader / Zoloto

Supply and fixing 100 to 125mm bore Non return butterfly valve complete all as specified and directed by Engineer-in-Charge. Make :- Kirloskar / Leader / Zoloto

Supply and fixing 100 to 125mm bore CI flanged end 'Y' Stainner complete all as specified. Make :- Kirloskar / Leader / Zoloto

Supply and fixing Pressure guage 5"/8" dial 0 to 14 Kg rating complete all as specified.

Supply and fixing Temprature guage 5"/8" dial 20degree celcius to 55 degree celcius complete all as specified.

Design, supply, install, testing and commissioning of domestic Monoblock pump CI body having suitable capacity for DG Set 1500Kva / cooling tower as per item No 15.00 above, 3 phase, 415 volts, 50 Hz, 2880 RPM suitable for 32-52 Mtrs delivery head, discharge 1200-2400 LPM, Suction-125mm, Delivery-150mm, Bronze impeller with suitable size nuts, bolts, washers including PCC foundation/Base frame, making electric connections of motors, earth connections with suitable size copper conductor cables, suction and delivery pipes connections complete all as per manufacturers instructions. Make:- Kirloskar/CG/KSB.

Supply, install, testing & commissioning of Main AMF panel with Auto Syncronising, indoor type cubical panel board made out of 2 mm thick CRCA sheet, duly powder coated, compartmental design with locking arrangements, weather and vermin proof with proper ventilation slots, IP 52 free standing floor mounted with copper busbar of suitable size for phase and neutral mounted on hygroscopic insulators comprising of the following:- [a] Control Panel: Manufactured with 2 mm thick CRCA sheet and powder coated for weather-proof and long lasting finish. The control panel consists of the following parts :- (i) Controller: Aluminum bus bars with suitable capacity with incoming/outgoing terminals (ii) Indicating lamps for ‘Load ON’ and ‘Set Running’ (iii])Instrument fuses duly wired and ferruled (iv) ACB/MCCB of suitable rating with overload and short circuit protections

INCOMER (Two incoming one from Gen Set & Another from transformer) (i) ACB 4 pole 2500 A, incomer, 415V, 50Hz, 50 KA - 02 Nos OUTGOING (i) ACB 4 Pole, 2500A, 415V, 50 KA - 01 No. (ii) MCCB 4 Pole, 200A, 415V, 25 KA - 1 No. BUSBAR 2500 A rated Al bus bar with colour coded heat shrinkable sleeves METERING & INDICATION (i) Ammeter,Digital type, with suitable CTs - 03 sets one for each phase (ii) Voltmeter, Digital type - 03 sets (iii) R-Y-B phase indicating lamp- 01 set (iv) Internal wiring with suitable size of PVC insulated stranded copper conductor duly crimped with copper lugs ferruled including all required accessories etc.

Supply, installation, commissioning and testing of factory made, CPRI type tested, indoor, cubical compartmental type of suitable size, conforming to IEC 61439-1 & 2, IEC 61641, having both sides openable with hinged double doors & locking arrangement and IP 42 protection made out of 2.00 mm thick mild steel CRCA sheet, supported and fixed on structural frame of angle iron of suitable size, including earthing stud, labeling, painting to all internal & external exposed steel surfaces with powder coating paint (7 tank process), duly fixed in ground with PCC foundation (1:2:4) type B1, with danger notice plate of 1.6 mm thick mild steel sheet, vitreous enameled (white) with letters figures and conventional skull and bones in signal red colour, suitable for 3- Phase 4 Wire system, 500 V grade with necessary wiring, PVC sheathed stranded copper conductor of appropriate length & size, including fixing lugs, bolts, screws etc. complete all as specified and directed by Engineer-in-Charge. [Make: Schneider Blokset, Siemens, ABB] INCOMER (i) MCCB 4 pole 200 A, incomer, 415V, 50Hz, 25 KA - 01 No. (ii) Change over switch 200 Amps 4 pole 415V, 25KA- 01 No OUTGOING (i) MCCB 4 pole 63 A, 415V, 16 KA - 04 Nos. (ii) FASD 10-15HP -01 No (DG water pump) (iii) FASD 5 HP -01 No (Cooling tower fan motor) (iv) MCB SPN 32 A -01 No BUSBAR 400 A rated Al bus bar with colour coded heat shrinkable sleeve METERING & INDICATION (i) Ammeter,Digital type, with suitable CTs (0-400A) - 01 set (ii) Voltmeter, Digital type (500V) - 01 set (iii) R-Y-B phase indicating LED lamp- 01 set (iv) Internal wiring with suitable size of PVC insulated stranded copper conductor duly crimped with copper lugs ferruled.

Supply and fix cable jointing kit, End Termination Joint indoor for 1.1KV grade cable complete with Jointing material (Heat shrinkable) and accessories suitable for 3.5 core XLPE armoured, alluminum conductor cable of size 240-300 Sq mm complete all as specified and as directed by Engineer-In-Charge. Make :- Raycems / Denson / M Seal / Birla 3M

All as per Item No 28.00 here in before but suitable for cable of size 50-95 Sqmm x 3.5 Core

Supply and laying with commissioning and testing XLPE insulated, armoured heavy duty electric cable with aluminium conductor, 1100 volts grade of size 300 sq mm x 3.5 core laid in trenches, duct, passing through pipes, fixed on walls complete including connecting properly by means of thimbles. Make : Finolex/Havells/Polycab.

All as per Item No 31 here in before but of size 70 Sqmm x 3.5 core.

All as per Item No 31 here in before but of size 25 Sqmm x 3.5 core.

Material & labour for chemical earthing complete with copper plate 90cm × 60cm × 5mm thick electrode, buried directly in ground (earth pit not less than 2.25 m deep below ground level) with top edge of the plate not less than 1.5 m below normal ground level, connected to 50 × 6mm copper strip as earthing lead, by means of bolts, buts, check nuts and washers of galvanised iron or steel, galvanized iron pipe of 40 mm diameter, connected to earthing test point, all as shown in electrical plate No. 5 connected to earthing test point all as specified or indicated including testing on completion and including excavation, earthwork, PCC earth pit of dimensions 550 mm x 550 mm (outer) and 300 mm X 300 mm (inner) and 250 mm deep, with a 10 mm thick CI cover, hinged to CI frame on ground level, GI watering pipe, funnel, etc. as all specified and directed.

Material & labour for Copper strip of size 32mm x 6 mm as earth lead fixed to wall on batten or recess or chases or buried in ground or drawn in conduit/pipe or fixed to poles or any other indicated situation for loop earthing etc complete all as specified and directed.

Material & labour for aluminium conductor (bus bar) making suitable size as per existing/ site requirement complete all as specified and directed by Engr-in-charge NOTE:- Bus bar shall be colour coded as per IE rules and insulators to be fixed at the interval of 300mm

Dismantling and taking down carefully LT Chiller plant panel complete with busbar, ACB's/MCCB's/Switch fuze units/ Startor's, Metering system by disconnecting electric supply etc complete all as specified and as directed.

Supply , assembly and erection of Busbar duct made out of 10 SWG GI sheet and Making Z Section of size 50mmx 50mm x 50mm with C channel of suitable width including all fixing accessories such as nuts, bolts, grounting and washers etc complete all as specified and as directed.

Material & labour for earthing complete with galvanized steel earth plate electrode of 60 cm x 60 cm x 6 mm size, buried directly in ground (earth pit not less than 2.25 m deep below ground level) with top edge of the plate not less than 1.5 m below normal ground level, connected to galvanised strip of size 32 mm x 6 mm as earth lead, by means of bolts, nuts, check nuts and washers of galvanised iron or steel, galvanized iron pipe of 40 mm diameter, connected to earthing test point, all as shown in electrical plate No 3 connected to earthing test point all as specified or indicated including testing on completion and including excavation, earthwork, PCC earth pit of dimensions 550 mm x 550 mm (outer) and 300 mm x 300 mm (inner) and 250 mm deep, with a 10 mm thick CI cover, hinged to CI frame on ground level, GI watering pipe, funnel, etc. as all specified and directed.

Material & labour for GI strip of size 32 mm x 6 mm as earth lead fixed to wall on batten or recess or chases or buried in ground or drawn in conduit/pipe or fixed to poles or any other indicated situation for loop earthing etc complete all as specified and directed.

Supply & fix test point terminal block for connecting the earth pit and down conductor or Aluminium strip, made of gun metal or phosphorus bronze size 75 x 75 x 25mm drilled and screwed including 3 Nos 8mm dia 25mm long hex head screw after taking out old/unserviceable one complete all as specified and directed by Engineer-in-Charge

Supply, installation, commissioning and testing of factory made, CPRI type tested, indoor, cubical compartmental type "LT Panel for AC Plant" of suitable size, conforming to IEC 61439-1 & 2, IEC 61641, having both sides openable with hinged double doors & locking arrangement and IP 42 protection made out of 2.00 mm thick mild steel CRCA sheet, supported and fixed on structural frame of angle iron of suitable size, including earthing stud, labeling, painting to all internal & external exposed steel surfaces with powder coating paint (7 tank process), duly fixed in ground with PCC foundation (1:2:4) type B1, with danger notice plate of 1.6 mm thick mild steel sheet, vitreous enameled (white) with letters figures and conventional skull and bones in signal red colour, suitable for 3- Phase 4 Wire system, 500 V grade with necessary wiring, PVC sheathed stranded copper conductor of appropriate length & size, including fixing lugs, bolts, screws etc. complete all as specified and directed. [Make: Schneider Blokset, Siemens, ABB]

Note :- (i) The Panel shall be completely Ethernet communication ready to communicate with Energy Management System & shall be Web based application in-built. (ii) 07 Nos. of ON/OFF/trip status and operations counters as well as multi-function meters shall be wired to Ethernet Gateway part of the Panel.

AGRAWAL ASSOCIATES

G D Anklesaria and Co

Phoenix Infra

Sant Construction Co.

Shree Ayyappa Engineering

BRITE INDUSTRIES